SUBSEA CARRIER
20180001970 · 2018-01-04
Inventors
Cpc classification
B63B21/66
PERFORMING OPERATIONS; TRANSPORTING
B63B3/13
PERFORMING OPERATIONS; TRANSPORTING
B63G2008/425
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63B21/66
PERFORMING OPERATIONS; TRANSPORTING
B63B3/13
PERFORMING OPERATIONS; TRANSPORTING
B63G8/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A subsea carrier (100) for transporting a fluid, e.g. CNG or crude, comprises a main body (101) for containing the fluid at a predetermined internal pressure, wherein the main body (101) preferably is made of concrete and designed to operate at a water depth where the external pressure substantially counteracts the internal pressure. The subsea carrier has a floating element (102) connected to the main body (101) by a stabilising cable (132), wherein the stabilising cable (132) comprises a first rope (321) for transmitting force and is attached to a first connector (134) that is movable with respect to the main body (101). A system wherein the subsea carrier is towed by a surface vessel (3) or is self-propelled and controlled remotely is also disclosed. The subsea carrier (100) reduces operational costs relative to subsea carriers with traditional control surfaces and ballasting systems at large cargo volumes, e.g. 150 000 m.sup.3 or more.
Claims
1-17. (canceled)
18. A subsea carrier for transporting a fluid comprising: a main body for containing the fluid at a predetermined internal pressure, wherein the main body is designed to operate at a water depth where the external pressure substantially counteracts the internal pressure; a stabilising cable; and a floating element connected to the main body by the stabilising cable, wherein the stabilising cable comprises a first rope for transmitting force and is attached to a first connector that is movable with respect to the main body.
19. The subsea carrier according to claim 18, wherein the length of the stabilising cable exceeds the water depth.
20. The subsea carrier according to claim 18, further comprising a bridle for distributing a towing and lifting force.
21. The subsea carrier according to any claim 18, wherein the main body comprises a ballast element connected under a tank element.
22. The subsea carrier according to claim 18, wherein the main body comprises a first cargo compartment separated from a second cargo compartment by a movable gas tight sealing element.
23. The subsea carrier according to claim 22, wherein the gas tight sealing element is a flexible membrane.
24. The subsea carrier according to claim 18, further comprising at least one ballast tank for trimming and depth control.
25. The subsea carrier according to claim 18, wherein the main body comprises a control surface and/or a thruster for causing rotation of the main body about at least one of three mutually perpendicular axes of rotation.
26. The subsea carrier according to claim 18, wherein the main body comprises at least one thruster for causing translation of the main body along at least one of tree mutually perpendicular axes.
27. A system for transporting a fluid comprising a subsea carrier according to claim 24, further comprising: a communication line for conveying control related signals between a controller at the surface and the main body; and a power line supplying electrical power from an electric generator at the surface to the main body.
28. The system according to claim 27, further comprising a surface vessel with the controller and the electric generator, and a control cable with the communication line and the power line.
29. The system according to claim 28, wherein the control cable further comprises a second rope for transmitting force.
30. The system according to claim 28, wherein the control cable further comprises a fuel line from the main body to the surface vessel.
31. The system according to claim 28, wherein the floating element comprises the controller and the electric generator, and the stabilising cable comprises the communication line and the power line.
32. The system according to claim 28, wherein the stabilising cable further comprises a fuel line from the main body to the floating element.
33. A method for operating a subsea carrier according to claim 22, comprising the steps of: filling the first cargo compartment with a cargo fluid at the predetermined internal pressure; transporting the cargo fluid from a subsea loading point to a subsea unloading point; expelling the cargo fluid from the first cargo compartment; filling the first cargo compartment with a return fluid at a second internal pressure; transporting the return fluid from the unloading point to the loading point, wherein expelling the cargo fluid involves allowing water to flow into the second cargo compartment, and filling the first cargo compartment with a return fluid involves pumping water out from the second cargo compartment.
34. The method according to claim 33, wherein the subsea loading point and/or the subsea unloading point comprises a subsea platform serving as a foundation for the main body during loading and/or unloading, wherein expelling the cargo fluid involves allowing the water to flow from a storage tank in the platform, and filling the first cargo compartment with a return fluid involves pumping the water back into the storage tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The invention will be explained in greater detail by means of an exemplary embodiment and with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0058] The drawings are schematic and intended to illustrate the principles of the invention. Hence, the drawings are not necessarily to scale, and numerous details are omitted for clarity.
[0059] An important aim of the invention is to carry a cargo of fluid, e.g. hydrocarbons, from a loading point to an unloading point along a predefined path as inexpensively as possible. In the present context, this implies keeping an elongated main body 101 aligned with a predetermined path in three dimensions fixed to the Earth, e.g. longitude, latitude and depth, by controlling local coordinates fixed to the main body 101, e.g. roll, pitch and yaw as illustrated with reference to
[0060]
[0061] The non-limiting example mentioned in the introduction illustrates the order of magnitude. That is, a main body 101 could have a loading volume of 150 000 m.sup.3 and an internal pressure suitable for CNG, e.g. in the order of 250 bar or 25 MPa. The external pressure acting on the main body 101 should be somewhat larger in order to ensure a limited, compressive force on the walls of the main body 101. 250 bar corresponds to a depth of water of 2 500 m., such that a suitable towing depth would be 2 500 m±50 m if the differential pressure should be kept within limits 10 bar (˜100 m of water depth) apart. In this example, the stabilising cable 132 might be 2.5-3 km long and the towing cable 32 somewhat longer.
[0062] Some important forces working on the subsea carrier 100 are shown on
[0063] A dynamic depth control using, for example, thrusters, ballast tanks and/or fins with control surfaces is anticipated. However, use of active elements should be kept at a minimum to minimise operational costs. The embodiment in
[0064] The force L acting on the cables 32, 132 generally have different directions and magnitudes at different depths due to their own motion during towing and different currents in the body of water 1.
[0065] In the horizontal direction, the horizontal component T.sub.h of the towing force must overcome the resistance or drag R on the main body and a horizontal drag component of the force L acting on the cables 32 and 132. As known in the art, the drag R on the main body 101 can be modelled as a sum of pressure drag and friction drag, both of which increases with the towing speed. At an assumed towing speed around 5 knots or 2.5 m/s and a substantially cylindrical form, the friction drag is likely to dominate.
[0066] The drag component of L acting on the towing cable 32 and the stabilizing cable 132 can be estimated in a similar manner. Due to the length of the cables, their combined cross section and surface areas can be significant compared to the corresponding areas of the main body. Fairings and other techniques known in the art can reduce the drag from the cables.
[0067] The towing cable 32 is attached at an attachment point 34. The attachment point 34 for a towing cable 32 is preferably close to the centre of gravity of the main body 101, as a long arm from the centre of gravity to the attachment point 34 might provide an undesired permanent pitch or trim. For example, if the attachment point 34 was at the front of main body 101, the vertical towing component T.sub.v could easily lift the forward end of main body 101, and thus provide a larger cross sectional area during towing. This will also introduce induced lift and induced drag similar to an aircraft wing. In addition, it will create interference drag from vortices forming behind the misaligned body. To compensate, extra trimming ballast in front and/or extra trimming buoyancy aft would be required to keep the main body 101 substantially parallel to the direction of travel.
[0068] The towing cable 32 is preferably attached to a bridle 340. The bridle 340 comprises a length of rope, e.g. steel wire, and adjusts itself to variations in the actual towing force T. The bridle 340 may also be dynamically adjusted to move the attachment point 34 back and forth along the main body 101. Thus, the bridle 340 contributes to avoid a permanent and unwanted pitch as discussed above. The bridle 340 can be attached at four points on the main body 101, and thereby decouple the towing force from rotations around the x-axis in addition to the rotation about the y-axis, i.e. to facilitate control of roll in addition to pitch.
[0069] A permanent, uncorrected pitch would move the main body 101 up or down in the water, which is potentially more harmful than added drag. Thus, it is understood that additional means, e.g. passive fins and/or dynamic control surfaces, should be provided to avoid undesired pitch. Similarly, an uncorrected yaw would cause the main body to move consistently to one side, thereby causing added drag and less accurate steering. Again, fins and/or dynamic control surfaces might be used to stabilize the main body and provide damping to control oscillations.
[0070] In
[0071] A floating element 102 on the surface 2 is exposed to oscillating forces from surface waves. In essence, the shorter wave components rise the sea surface with respect to the floating element 102, which is connected to the heavy main body 101. Thus, the shorter waves are transformed to long wave components with smaller amplitudes and longer periods than the original waves. The long wave components are more easily handled by a dynamic control system if required.
[0072] The stabilising cable 132 is connected to the main body 101 through a connector 134. The connector 134 is similar to the connector 34 for the towing cable. Likewise it is movable on the main body, e.g. to compensate for vertical component of towing force induced when the floating element 102 and cable 132 is towed through the water 1. The connector 134 may also be connected through a bridle (not shown).
[0073] As shown in
[0074] As noted in the introduction, several sizes of carriers are expected. Thus, the embodiment on
[0075] In the embodiment on
[0076]
[0077] In the embodiment in
[0078] It is understood that a similar control loop would be practical or required also in the embodiments shown on
[0079] Summarising the above, the bridle 134 limits a misalignment of the main body 101 that would increase the drag and the risk for an undesired ascent. The reduced changes of momentum, i.e. directional deviation from a desired trajectory can be handled by relatively small dynamic control surfaces, further limiting drag and providing other benefits such as an ability to dampen control oscillations. The need for an active control system can be further reduced by using a passive system for depth control, e.g. a buoy floating on the surface.
[0080] A control system is required to limit the changes of momentum, and thereby the force and time required to amend the deviations. In particular, accurate and inexpensive sensors, e.g. three-dimensional MEMS accelerometers, are readily available, and so are accurate and inexpensive controllers, e.g. FPGA or microprocessor based embedded controllers. Thus, the actuators, e.g. motors for the bridle 134 and dynamic surfaces, the controlling surfaces themselves and any ballast pumps, are important components of investment and operational costs.
[0081]
[0082] In particular, reference numeral 320 refers to a fairing 320 to minimise the effects of drag force L (
[0083] The tension rope 321 transfers a towing force T (
[0084] A communication line 322 may transmit sensor data and responses or steering commands between the main body 101 and a controller on a surface vessel 3.
[0085] A fuel line 323 may convey fuel from the main body 101 to an engine-generator unit 4 as discussed with reference to
[0086] An electrically conductive wire 324 can transmit electrical power from the vessel 3
[0087]
[0088] In the context of the present invention, a “gas-tight” membrane or sealing element should be construed as having sufficiently low permeability to prevent undesired dissolving of gas in water. In addition to the examples above, a fluid or granular material floating on the water might provide a barrier between water and gas.
[0089] Permanent ballast 151 provides close to neutral buoyancy. That is, the permanent ballast 151 has a mass to make the transport mass, i.e. the mass of the main body 101 when fully loaded with cargo fluid, approximately equal to the displacement, i.e. the mass of water displaced by the main body 101. Ore is relatively inexpensive and has a relatively high density, and may thus be a suitable ballast material. The ballast tanks 152 are adapted to contain more or less water to equalize variations in buoyancy, e.g. caused by local variations in density of the ambient water.
[0090] A channel 121 through the tank wall into the first cargo compartment 110 is shown schematically at the top of the tank 140. A similar channel 122 through the tank wall into the second cargo compartment 120 is shown schematically at the bottom of the tank 140. Elements 510-541 belong to an external network, and are not part of the main body 101. Similar valves, pipes, connections etc. are required to seal off the cargo compartments 110 and 120 during transport. These valves etc. within the main body 101 are not shown for clarity.
[0091] The external network comprises a cargo line 510 with associated cargo valve 511 for supplying or receiving cargo fluid to the first cargo compartment 110 through the opening 121. Water inlet 520 with associated valve 521 is configured to let ambient water flow into the second cargo compartment 120 through opening 121 in the tank wall. Water outlet 530 is provided with a valve 531 and a pump 532 configured to pump water out of the second cargo compartment 120. Finally, a separate return cargo line 540 with associated valve 541 illustrates equipment to supply or receive a return fluid.
[0092] Assume first that the main body 101 has just arrived at a loading point. The first cargo compartment 110 still contains dry air from a return trip, and should be loaded with CNG. The air contains oxygen, and should not be mixed with CNG for safety reasons. Hence, all air should be expelled from the first cargo compartment 110 before it is loaded with CNG. Normally, the ambient pressure is greater than the internal pressure within the first cargo compartment 110, so the air is conveniently expelled by opening valve 521 until the entire tank volume is filled with water, i.e. such that the membrane 115 engages the upper tank wall and all air is expelled through the outlet 540 for return fluid at the top of tank 140.
[0093] As the membrane 115 closes the opening 121, water from compartment 120 cannot expel gas from line 540. Hence, in some instances it may be desirable to flush a supply line, e.g. with N.sub.2, before using the line for another fluid.
[0094] When the cargo volume contains water rather than cargo fluid, the mass of the main body is greater than the transport mass defined above. For a large cargo volume, the added mass may be considerable. This is further discussed with reference to
[0095] The next task is to fill the first cargo compartment 110 with CNG. As noted above, the external pressure is preferably greater than the internal pressure to provide a compressive force on the tank 140. Continuing the numerical example above, the task is to fill CNG at e.g. 240 bar into a volume filled with water at ambient pressure, e.g. 250 bar. This is done by pumping water out of the second cargo compartment 120 by means of pump 532 while the valve 511 is open and cargo supply line 510 is connected to a source for cargo fluid, in this example CNG.
[0096] When the first cargo compartment 110 occupies the entire tank volume and contains a cargo fluid at a predetermined internal pressure, here CNG at 240 bar, the main body 101 has a transport mass close to its displacement as explained above. In this state, the cargo fluid is transported, preferably at depths providing a compressive force on the main body, to an unloading point similar to the generic loading and unloading point shown in
[0097] At the unloading point, water with ambient pressure, e.g. at 250 bar, enters compartment 120 through valve 521, and cargo fluid is expelled through line 510 to the surface.
[0098] The next task is to fill the first cargo compartment 110 with dry air for the return journey. As air has a different density than CNG, the air pressure must be 206 bar to achieve the transport mass for the return journey in this example. Similar to the situation at the loading point, water is pumped out of the second cargo compartment 120 by means of pump 232 while the return fluid, here dry air, is supplied through line 510 or 540 from the surface.
[0099] As the amount of gas dissolved in water is proportional to the ambient pressure, a pressure drop of 44 MPa as in the present example may release a considerable amount of gas. The released gas could cause problems, so the flexible membrane 115, and in general any sealing element 115, is gas-tight to prevent gas from dissolving in the water. A similar flexible membrane 115 may also be useful for liquid cargo fluids and/or liquid return fluids.
[0100] From the above, it should be clear that lines 510 and 540 can be different lines or combined in a variety of ways. For example, line 510 can receive a cargo fluid, e.g. CNG, in one interval and supply return cargo, e.g. dry air, N.sub.2 or CO.sub.2 in a second interval. Similarly, line 540 can be a simple outlet for return fluid such as dry air or a line to the surface. Furthermore, the transport can be symmetrical in the sense that the return fluid in one loop is the cargo fluid in an opposite loop using the same two loading and unloading points. For example, a loading point at a platform producing CNG can be the unloading point for CO.sub.2, e.g. for pressure support of the CNG-producing geologic formation.
[0101]
[0102] If friction drag contributes more to the total drag R (
[0103] The invention does not exclude a double skin or sandwich structure, e.g. two concentric shells of steel with reinforcing, radial ribs and/or a concrete fill between them. However, a tank segment made of concrete has substantially lower manufacturing costs, and concrete is therefore used as much as possible in a preferred embodiment.
[0104] If the cylinder is made of concrete, the wall thickness ΔD has a minimum value required for strength that depends on the particular type of concrete in the wall, for example about 1 m for fibre reinforced ultra-high performance concrete (UHPC). In order to provide permanent ballast, the walls may intentionally be made thicker than this minimum value. Concrete walls are brittle in the sense that they break more easily when exposed to shear or tensile stress than when exposed to compressive stress. Thus, a main body made of concrete would preferably be operated at a depth where the external water pressure is greater than the internal pressure, e.g. from CNG. Furthermore, the brittleness can be counteracted by known means. For example, the entire main body 101 can be made of reinforced concrete on an assembly site. A structure in the order of 25 m in diameter and 350 m in length is well within the limits of conventional techniques. If a somewhat greater flexibility is desired, several segments such as the one shown in
[0105] The cradle 150 with ballasting elements 151 comprises largely permanent ballast with density larger than the ambient water. A high density material, e.g. magnetite or another ore, may be preferred to limit the ballast volume, cross section and skin surface of the main body and hence the drag R according to equation (1). This permanent ballast is provided at the lower part of the segment or main body 101 to lower the centre of gravity, and hence facilitate orientation of the main body 101, in particular at the loading and unloading points where it is important that the cradle 150 is below the tank 140 in order to support its weight.
[0106] Ballast tanks 152, e.g. in the form of commercially available steel pipes, extend along the outside of the tank 140. The ballast tanks 152 work in a conventional manner, and are essentially used to control buoyancy by pumping water in or out. For example, the pitch may be controlled using ballast tanks in the front and rear ends of the main body 101.
[0107] The ballast tanks 152 can also control roll. However, roll hardly matters during the transport and return journey, so no energy should be spent on pumping water for controlling roll, except perhaps at the loading and unloading points. A similar argument applies to thrusters (not shown) for controlling roll.
[0108]
[0109] In particular,
[0110] The arrows G.sub.b illustrate the weight of permanent ballast and the tank walls, which do not change. The arrow G illustrates the weight of cargo fluid, here CNG. The upward arrow B represent buoyancy, and has a norm equal to the mass of water, e.g. seawater, displaced by the main body 101. As described above, the transport mass should be close to the displacement during transport.
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[0115] In
[0116] In
[0117] The method illustrated in
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[0120] Preferably, the subsea platform 200 is comprised of a plurality of rectangular tank elements 201, each having an inner cylinder similar to the main body 101.
[0121] The platform 200 in
[0122] The platform 200 is connected to the surface through a line 220. This line 220 represents the lines 510 and 540 described with reference to
[0123] As noted in connection with
[0124] For this, some or all of the tank elements 201 can contain cargo fluid, return fluid and/or water. The network 221 connects the tank elements 201 with the main body 101 and surface line 220 through a connection unit 230 comprising valves, pumps etc. explained above.
[0125]
[0126] In the example on
[0127] Under, the platform 200 is provided with skirts to enhance the contact with a “soft” seabed 4, e.g. loose seafloor sediments. After deployment, the platform 200 is allowed to settle in seafloor sediments on the seabed 4, and a cement or grout 40 is injected between the seafloor sediments and the bottom of the platform 200 to fill any empty spaces and provide a stable fundament. The purpose of the preferred method for loading and unloading is to keep the load 41 on the seabed 4 within predefined limits.
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[0131] Loading the main body 101 with a cargo fluid on another terminal may be performed in a similar manner, i.e. using the water 702 as a piston. To avoid potential hazardous mixtures of air 703 and cargo fluid 701, the main body 101 and storage tanks 20 should each be completely filled with water 702 before a new fluid 701, 703 is let into the space above the water 702.
[0132] While the invention has been explained by way of example, the scope of the invention is defined by the accompanying claims.