ASSEMBLY OF A TOWER SECTION OF A WIND TURBINE TOWER
20200284315 ยท 2020-09-10
Inventors
Cpc classification
B61B3/00
PERFORMING OPERATIONS; TRANSPORTING
F16F15/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/964
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2230/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D13/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2226/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F7/1034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16F15/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B61B3/00
PERFORMING OPERATIONS; TRANSPORTING
F16F7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of assembling a tower section of a wind turbine tower is provided. The method includes arranging the tower section of the wind turbine tower in a horizontal orientation; transporting a damper unit to a position inside the tower section while the tower section is arranged in the horizontal orientation; and mounting the damper unit to the tower section, wherein the damper unit is configured to damp motions of the wind turbine tower. Further, a horizontal transport system is provided that is supported at least at one position by the tower section and that includes a movable part configured to support a damper unit and to transport the damper unit in a horizontal direction from a position adjacent to an end of the tower section to a position at or adjacent to a mounting position of the damper unit inside the tower section.
Claims
1. A method of assembling a tower section of a wind turbine tower, comprising: arranging the tower section of the wind turbine tower in a horizontal orientation; transporting a damper unit to a position inside the tower section while the tower section is arranged in the horizontal orientation; and mounting the damper unit to the tower section, wherein the damper unit is configured to damp motions of the wind turbine tower.
2. The method according to claim 1, wherein the transporting the damper unit into the tower section comprises employing a horizontal transport system to transport the damper unit in a horizontal direction to the position inside the tower section, wherein the horizontal transport system is supported at least at one position by the tower section.
3. The method according to claim 2, wherein the horizontal transport system is on one side supported by the tower section and is on an opposite side supported outside the tower section, further wherein the mounting the damper unit in the tower section comprises transporting the damper unit from a position outside the tower section to the position inside the tower section using the horizontal transport system.
4. The method according to claim 2, wherein the horizontal transport system comprises a trolley, and the mounting the damper unit in the tower section comprises supporting the damper unit by the trolley and moving the trolley to transport the damper unit in the horizontal direction to the position.
5. The method according to claim 1, wherein transporting the damper unit to the position inside the tower section comprises transporting the damper unit in a horizontal direction to the position inside the tower section and rotating the damper unit while the damper unit is at the position inside the tower section.
6. The method according to claim 1, wherein the damper unit extends in a longitudinal direction, wherein the transporting the damper unit into the tower section comprises: orienting the damper unit such that a longitudinal direction of the damper unit is substantially parallel to a horizontal transport direction; transporting the damper unit along the horizontal transport direction to the position inside the tower section; and rotating the damper unit while the damper unit is located inside the tower section such that the longitudinal direction is substantially perpendicular to the horizontal transport direction.
7. The method according to claim 1, wherein the transporting the damper unit to the position inside the tower section comprises transporting the damper unit to the position inside the tower section that is spaced from either end of the tower section by at least 4 m.
8. The method according to claim 1, further comprising, prior to the transporting the damper unit to the position inside the tower section: installing a ladder module in the tower section; and rotating the tower section by about 180 degrees around a central longitudinal axis of the tower section so that the ladder module is arranged in an upper part of the tower section.
9. A horizontal transport system for assembling a tower section of a wind turbine tower, wherein the horizontal transport system is configured to be supported at least at one position by the tower section and comprises a movable part configured to support a damper unit and to transport the damper unit in a horizontal direction from a position adjacent to an end of the tower section to a position at or adjacent to a mounting position of the damper unit inside the tower section while the tower section is arranged in a horizontal orientation.
10. The horizontal transport system according to claim 9, wherein the horizontal transport system comprises a rail, wherein the movable part is a trolley that is configured to run on the rail, wherein the rail) is a bottom rail disposed in a lower part of the tower section when the tower section is in the horizontal orientation, and wherein the trolley is configured to carry the damper unit and is further configured such that the damper unit is placeable on top of the trolley.
11. The horizontal transport system according to claim 9, wherein the horizontal transport system comprises a rail, wherein the movable part is a trolley that is configured to run on the rail, wherein the rail is a beam disposed in an upper part of the tower section when the tower section is in the horizontal orientation, and wherein the trolley is configured such that the damper unit is suspendable from the trolley.
12. A tower section of a wind turbine tower of a wind turbine, comprising: a damper unit, wherein the damper unit is configured to damp motions of the wind turbine tower, the damper unit being mounted in the tower section at a mounting position, the mounting position located at a distance of at least 4 meters from either end of the wind turbine tower section.
13. The tower section according to claim 12, wherein the damper unit has a longitudinal extension that extends in a cross sectional plane of the tower section, further wherein the longitudinal extension is at least 70%, of an inner diameter of the tower section at the mounting position.
14. The tower section according to claim 12, wherein the damper unit is shaped such that a circle segment corresponding to at least a quarter of an inner cross sectional area of the tower section at the mounting position is not occupied by the damper unit.
15. The tower section according to claim 12, wherein the damper unit comprises a first damper element and a second damper element each having a cylindrical shape and being mounted laterally next to each other in a frame such that a height axes of the first damper element and the second damper element is substantially parallel to a longitudinal axis) of the tower section.
Description
BRIEF DESCRIPTION
[0053] Some of the embodiments will be described in detail, with references to the following Figures, wherein like designations denote like members, wherein:
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DETAILED DESCRIPTION
[0070] In the following, embodiments of the invention will be described in detail with reference to the accompanying drawings. It is to be understood that the following description of the embodiments is given only for the purpose of illustration and is not to be taken in a limiting sense. It should be noted that the drawings are to be regarded as being schematic representations only, and elements in the drawings are not necessarily to scale with each other. Rather, the representation of the various elements is chosen such that their function and general purpose become apparent to a person skilled in the art.
[0071]
[0072] The wind turbine tower 101 includes plural tower sections, for example 2, 3, 4 or more tower sections. In the example of
[0073] The tower section 10 comprises a damper unit 20 that is installed inside the tower section 10. The damper unit 20 is installed in the top half of the tower section 10, i.e. towards the conical section 13. The mounting position in the longitudinal direction of the tower section 10 is indicated with reference sign 14. In other configurations, one or more damper units 20 may be installed at different positions along the longitudinal direction of the tower section 10. In the following, several methods of mounting the damper unit 20 to the tower section 10 are described in accordance with embodiments of the invention.
[0074] As shown in
[0075] In
[0076] In the example of
[0077] In other embodiments, the trolley 35 can be supported by a rail or beam, as described further below. Trolley 35 can have wheels that roll on an inner surface of the outer shell 17 of tower section 10.
[0078] When assembling the tower section 10, the damper unit 20 is placed onto the trolley 35, for example by means of a hoist, crane, loader or the like. The trolley including the damper unit 20 is then moved to the mounting position 14. As can be seen, the trolley is moved in a substantially horizontal direction along the longitudinal extension of the tower section 10. At the mounting position 14, the damper unit 20 is mounted to the tower section 10, in particular to its outer shell 17. It may for example be fastened thereto using bolts or the like.
[0079] By mounting the damper unit 20 in such way, it is possible to mount the damper unit 10 at essentially any position in the longitudinally direction of the tower section 10. Even if the damper unit 20 has significant weight, for example 8 t or more, it can be moved to any position within the tower section 10.
[0080] The tower section 10 is divided by a substantially horizontal plane that includes the central longitudinal axis 120 into an upper half 16 and a lower half 15. As can be seen in
[0081] Furthermore, it can be seen that the center of mass has shifted below the longitudinal axis 120 when mounting the damper unit 20 at such position. Accordingly, the tower section 10 is stabilized in the horizontal position and its tendency to roll around the longitudinal axis 120 is significantly reduced. Contrary, mounting the damper unit 20 in the upper half 16 would result in a higher center of mass and in the tendency of the tower section 10 to roll. This can cause significant problems during transport and storage of the tower section 10.
[0082] Damper unit 20 is a slosh damper. It is in particular filled with a damping medium that dissipates energy when moving around in cavities provided in damper unit 20. The damper unit is already filled with the damping medium prior to installating, as a later filling of the damper unit is impractical. The damper unit can for example comprise 1, 2, 3, 4 or more damper elements of cylindrical shape. Two cylindrical damper elements are provided and are attached to each other by means of a frame.
[0083] In
[0084] In the example of
[0085] It should be clear that in some configurations, the transport system 30 may only comprise the support 33 or the support 34. In particular, a support 32 outside the tower section 10 is optional.
[0086] With respect to
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[0089] As the transport system 30 and the assembly method described with respect to
[0090] In
[0091] Prior to moving the damper unit 20 into the tower section 10, the damper unit 20 is thus rotated such that its longitudinal direction 23 is substantially parallel to the longitudinal direction 120 of the tower section 10 and to the direction of travel. It does not need to be exactly parallelthe purpose of rotating the damper unit 20 is that the damper unit 20 fits through the opening in the respective top or bottom end 11, 12 of the tower section 10. The rotated position of the damper unit 20 is illustrated in
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[0093] The transport system 30 shown in
[0094] In the example of
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[0096] In the example of
[0097] The trolley is attached to a hauling rope 38, for example to steel wire. The trolley 35 can be moved by pulling the hauling rope 38. To allow operation from one end of the tower section 10, a pulley 40 is provided at the end of rail 31 that reverses the direction of the hauling rope 38 (
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[0099] In
[0100] As mentioned above, further damper units 20 can be mounted inside the tower section 10. The transport system 30 allows the mounting of the damper unit 20 at essentially any desired position inside the tower section 10. In particular, the damper unit 20 can be mounted close to the conical section 13 at the top end 11, even though it is introduced through the bottom end 12.
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[0102] In step 201, the tower section 10 is arranged in a horizontal direction, as for example shown in
[0103] In step 203, the tower section 10 is rotated around its longitudinal axis 120 (i.e. about its axial direction) by about 180 degrees so that the ladder module is disposed in the upper half 16 of the tower section 10, as shown in
[0104] In step 205, the damper unit 20 is attached to the trolley 35. It is for example disposed on the trolley and fastened thereto, or it is suspended from the trolley. The damper unit can be attached to the trolley in such way that its longitudinal axis is pointing in the direction of travel, i.e. is substantially parallel to the longitudinal direction of the tower section 10 (step 206).
[0105] In step 207, the damper unit is transported into the tower section via the respective end 11, 12 of the tower section 10. The trolley can for example be pulled by means of a wire cable, as described with respect to
[0106] In step 211, the horizontal transport system 30 is removed from the tower section 10. The trolley and any rail and supports are for example removed. Further assembly steps can be carried out subsequently, such as the installation of platforms in the tower section 10 in step 212. As the tower section 10 is a top section, respective top section platforms are installed. The sections can be installed by a telescopic handler, as they have a comparatively low weight. It should be clear that prior to or after installing the damper unit 20 in the tower section 10, any additional assembly steps can be performed as required and as are typical for the assembly of a wind turbine tower section, such as the installation of the ladder and the platforms, installation of cable holders, installation of equipment on a platform and the like.
[0107] In step 213, the tower section 10 is transported to an installation site of the wind turbine, i.e. to the place where the wind turbine is to be erected. Transport may occur using vehicles and boats. The tower section 10 is generally not rotated again (around its longitudinal axis) when loading the tower section 10 from the assembly site onto a transport vehicle, such as a trailer. As the one or more damper units 20 are mounted in the lower half 15 of the wind turbine tower section 10, tendency of the tower section 10 to roll over is significantly reduced due to the low center of gravity. Imbalances during transport on boats and the rolling or swaying of a trailer during transport on the road may thus be avoided.
[0108] The wind turbine tower 101 is for example erected by placing the tower sections 111, 112, 10 on top of each other, wherein section 10 is the top section. Using flanges 50 (
[0109] It should be clear that several steps of the embodiment of the method illustrated in
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[0111] As can be seen in
[0112] In summary, several advantages are provided by embodiments of the invention. By installing the damper unit in the lower half of the tower section, a low center of gravity of the tower section is achieved. Further, the assembly methods allow the introduction of the large damper unit that comprises two damper elements supported by a double beam frame into the tower section, even though the extension of such structure is generally larger than the width of the end openings of the tower section. The assembly method and transport system allow introduction of the damper unit into the tower section from either side, and the damper unit can be introduced at the bottom end even though it is to be mounted close to the top end of the tower section. Furthermore, damper units having a significant weight, for example 8 t or more, may be installed at any desirable position along the tower section by the assembly methods and the transport systems described herein.
[0113] Although the present invention has been disclosed in the form of preferred embodiments and variations thereon, it will be understood that numerous additional modifications and variations could be made thereto without departing from the scope of the invention.
[0114] For the sake of clarity, it is to be understood that the use of a or an throughout this application does not exclude a plurality, and comprising does not exclude other steps or elements.