SYSTEM AND METHOD FOR STERILIZATION OF FLUIDS
20200282086 ยท 2020-09-10
Inventors
Cpc classification
A61L2202/14
HUMAN NECESSITIES
A61L9/015
HUMAN NECESSITIES
A61L2202/24
HUMAN NECESSITIES
A61L2202/21
HUMAN NECESSITIES
A61M2202/0423
HUMAN NECESSITIES
A61N2005/063
HUMAN NECESSITIES
A61L2209/111
HUMAN NECESSITIES
A61L2209/212
HUMAN NECESSITIES
A61L2/24
HUMAN NECESSITIES
A61L2202/11
HUMAN NECESSITIES
International classification
A61L2/00
HUMAN NECESSITIES
A61L2/24
HUMAN NECESSITIES
Abstract
The invention relates to a system and method to sanitize a fluid while it is moving through a distribution system. The invention provides significant improvements in efficacy and reductions in cost over previous approaches. At least one embodiment of the invention is applicable to commercial, industrial, military, government, public and private facilities that employ forced-air ventilation systems, especially those with comparatively dense human occupancy. The invention has particular utility in hospitals, health care facilities, manufacturing facilities, offices, apartments and dormitories, military housing, afford and schools, as well as on ships, commercial airliners and in public and private transportation. At least one embodiment of the invention may be used to deliver UV-C to a specific surgical site to sanitize the site to prevent future infection.
Claims
1. A method of sterilizing a moving fluid with an apparatus comprising: a distribution system for a fluid; at least one UV-C source installed in said distribution system; a baffle installed in said distribution system in proximity to a UV-C source that directs the fluid in a circuitous path around said UV-C source in order to increase UV-C exposure time of said fluid moving through said distribution system; and a communicating sensor to monitor at least one parameter of the operation of the apparatus.
2. The sterilization method of claim 1 where the apparatus further incorporates at least one electrochemical cleansing agent activated by UV light.
3. The sterilization method of claim 1 where the apparatus further incorporates at least communicating sensor, including but not limited to for example an air-quality monitor, smoke detector or video camera.
4. The sterilization method of claim 1 where the apparatus further incorporates an electrostatic device that produces ozone to augment the antimicrobial efficacy of said Apparatus.
5. The sterilization method of claim 1 where said fluid contains a medical/biological component, including but not limited to blood, medication or serum.
6. The sterilization method of claim 1 where said fluid is breathable air moving through an HVAC system.
7. The sterilization method of claim 1 where a pipe containing a moving fluid is made of a transparent material that permits exposure to UV-C from a source located outside said pipe.
8. The sterilization method of claim 1 where the invention is incorporated into a section of fluid distribution duct or pipe during fabrication to be incorporated into a new or existing conventional distribution system for said fluid.
9. The sterilization method of claim 1 where the invention is incorporated into a section of said fluid distribution system that controls the egress of said fluid from said distribution system, e.g. for example, a diffuser in a forced-air HVAC distribution system.
10. The sterilization method of claim 1 where the circuitous baffle is transparent and helical in shape.
11. The sterilization method of claim 1 where the apparatus is contained in a housing, the exterior of which contains at least one source of ambient light visible to the human eye.
12. The sterilization method of claim 11 where said ambient light source is able to produce a variety of colors.
13. The sterilization method of claim 12 where said color produced by said ambient light source is remotely-controllable and can be programmed using a microcomputer.
14. The sterilization method of claim 12 where the apparatus further incorporates at least communicating sensor, including but not limited to for example an air-quality monitor, smoke detector or video camera.
15. A method of sterilization to deliver a quantity of UV-C radiation sufficient to disinfect at least one specific site of the surface or the interior of an animate body.
16. The sterilization method of claim 15 where the fiber-optic strand is incorporated into a medical (including dental) instrument.
17. The sterilization method of claim 15 where a fiber-optic strand is used to deliver UV-C to a potential infection site in a medical procedure on the skin or interior of an animate body.
18. A method of sterilization where at least one computer-controlled element, such as a damper, in a fluid distribution system can be manipulated remotely to increase or decrease the flow of said fluid in order to hold said fluid in a chamber to be disinfected by UV-C.
19. The sterilization method of claim 18 where the said fluid is breathable air.
20. The sterilization method of claim 18 where at least one communicating sensor/actuator monitors and adjusts the flow of fluid through the Apparatus.
21. The sterilization method of claim 18 where data from a communicating sensor/actuator is analyzed by a microcomputer to adjust the rate of flow of a fluid in the distribution system.
22. The sterilization method of claim 18 where a microcomputer controlling said flow control element is activated by at least one signal from at least one other communicating sensor/actuator.
23. The sterilization method of claim 22 where one or more computer-controlled flow control elements are operated in coordination with another computer-controlled flow control element in the fluid delivery system to maintain a suitable flow of sanitized fluid delivered to a given location.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0094] Capabilities of the UV-C sterilization apparatus embodiments described herein include, but are not limited to, one or more of the following:
[0095] (1) Uses direct exposure to UV-C to disinfect a fluid, without photochemical steps or electrostatic treatment, by creating an extended path within a delivery system for the fluid by means of which the exposure time of the fluid to the UV-C radiation is extended sufficiently to kill micro-organisms in the fluid that are dangerous to humans.
[0096] a. Where the effectiveness is further enhanced by the addition of an electrochemical and/or electrostatic disinfecting agent
[0097] (2) disrupts the DNA of the target microbes to effectively kill them;
[0098] (3) Shields UV-C light so that UV-C sensitive organs (such as human eyes) and UV-degradable materials are not exposed for repeated or prolonged periods;
[0099] (4) maximizes the exposure of the fluid stream to UV-C light;
[0100] (5) enables self-cleaning of the UV-C source to minimize maintenance
[0101] (6) enables maintenance and upgrading of UV-C technology and components using simple, plug-in modules (for example e.g. the potential substitution of far UV-C sources in the 200 nm range in future);
[0102] (7) is compatible with existing construction techniques, products, codes and practices, so that standard calculations, designs, equipment and techniques may be utilized to design and install the system;
[0103] (8) will not significantly compromise the efficiency or performance of an existing fluid distribution system;
[0104] (9) utilizes a readily accessible source of power in the area of the installation, or if no external power is available, to be powered by a local source such as a battery
[0105] (10) is easily installed with conventional ducts, tools and installation techniques
[0106] (11) is adaptable to different sizes, types and lengths of duct and diffusers.
A. Overview
[0107] The invention includes a multiplicity of possible implementations, depending on the characteristics of a fluid and the microbes to be eradicated. At least one application is to provide a means of air sterilization in forced-air ventilation systems. Such embodiment places a UV-C light source in a location where the UV-C radiation is shielded from human occupants, while exposing the air moving through a forced-air ventilation system to an amount of UV-C radiation for a sufficient period of time to sanitize the air.
[0108] Examples of locations where an embodiment of the invention can be installed for forced air sterilization include, but are not limited to: a ceiling plenum, on top of a conventional ceiling-mounted light fixture in an area above the ceiling line (piggy back), integrated into a conventional drop-in ceiling panel, and/or inside an element of a forced-air ventilation system, including but not limited to, ducts, plenum return paths, vents and/or diffusers, as illustrated in the drawings included herewith of exemplary implementations.
[0109] Power for an embodiment may be accessed by a connection to a nearby junction box, typically containing a non-dimmed lighting circuit, or to an available low-voltage circuit for lighting, thermostat, ventilation or other devices. In some cases, a cable may be home run to a local circuit breaker, power panel or remote power supply, in accordance with applicable codes. A power feed may include a transformer or LED driver, and/or a battery-pack, as shown in
B. Exemplary Embodiments and Implementations
[0110] An implementation of the invention is an embodiment that has been configured to meet the demands of a specific application, in response to installation, budget, environmental or other requirements. The embodiments and implementations described herein are mentioned not to limit or define the invention, but to aid understanding thereof. Exemplary embodiments are discussed in the specification, and further description of the invention is provided there. Advantages offered by the various embodiments and implementations of the present application may be further understood by examining this specification.
[0111] Other features, advantages and configurations of the present invention will become apparent to one skilled in the art upon examination of the detailed description together with the accompanying drawings. It is intended that all such features, advantages and configuration be included herein as embodiments within the scope of the present application and protected by the claims thereof.
[0112] Seven types of implementation are described as exemplary embodiments in the Specification and drawings herein. These are some, but not all, possible implementations of embodiments of the invention, and may include additional accessories as described herein. The exemplary embodiments are included solely as examples to aid in understanding and implementation of the invention. These and other variations of these exemplary embodiments are included in the spirit of the invention and covered under the claims.
[0113] Implementation 1Unit for Installation on the Outside of an Air Duct
[0114] As shown in
[0115] Implementation 1 of the invention is packaged in a metal enclosure as shown in
[0116] Inside implementation 1, an air foil that uses the Coanda effect can be located along the top edge of the window in order to create planar airflow at accelerated speed that flows across the surface of the window plate to keep it clean and prevent fogging. The bottom edge of the device has a deflector that pushes the planar sheet of air back into the primary airstream. In addition, one or more antifogging vents in a UV-C Apparatus enclosure will cause air from the duct to enter inside the invention enclosure behind the window in the direction of the airflow in the duct and to exit on the other end, driven by both convection and the air-pressure differential created by the Coanda foil. Air from inside the UV-C apparatus can also flow into the duct. This equalizes the temperature in the UV-C apparatus and duct to prevent condensation on the window that could lessen the amount of UV-C injected into the duct.
[0117] In one implementation of the embodiment, for example e.g. in a new HVAC installation, the invention can be delivered completely pre-assembled into a section of joiner duct containing the UV-C sources and other elements of the invention as described herein. The joiner duct is inserted in between sections of conventional duct as the system is being installed and connected to a convenient source of power. This can reduce the time required to install the UV-C apparatus.
[0118] Implementation 2for Internal Installation Across a Duct with Airflow Through a UV-C Lattice
[0119] In at least one embodiment one or more UV-C sources are mounted in an open lattice configuration that is placed internal to the duct so that air moving through the duct passes through the UV-C Lattice module, as illustrated in
[0120] Implementation 3UV-C Integrated into a Standard Drop-in Ceiling Panel Size Enclosure
[0121] At least one embodiment integrates the elements of the invention into a UV-C mounting panel whose dimensions enable it to fit into a standard opaque dropped ceiling panel space. The UV-C source array is located on the top of the UV-C mounting panel so that all of the UV-C radiation goes into the plenum space above the dropped ceiling. The plenum is often used for the return path of a forced-air ventilation system, so that the return air can be purified before it reenters the system. An exemplary configuration is shown in
[0122] Implementation 4Collar Adapter for a Diffuser
[0123] In exemplary implementation 4 as shown in
[0124] Implementation 5UV-C Source Built into a Diffuser
[0125] In exemplary embodiment implementation 5 the invention is packaged so that the embodiment of a UV-C air sterilization apparatus as described in the specification are installed in a custom diffuser housing such as shown in
[0126] Implementation 6UV-C Apparatus for a Window-Mounted or Portable Air Conditioning Unit
[0127] In this embodiment the UV-C apparatus is configured in a frame that can be installed into a window air conditioner, heat pump or similar device as illustrated in
[0128] Implementation 7Helical Insert to Extend Air Path and Increase UV-C Exposure in a Duct
[0129] In at least one embodiment, a helical insert (air foil) made from a UV-C transparent material, such as polycarbonate or silicone, that may be mounted in a tubular structure, that is inserted into a duct in order to extend the length of the air flow path and consequently the time that air remains in the duct, in order to increase the UV-C exposure of the air as it flows through the duct. One or more UV-C sources are mounted in the duct positioned so as to irradiate the air passing through the helical insert. The UVC sources may be one or more open lattice arrays, as shown for example in
[0130] Finally, in at least one embodiment of the invention, instead of, or in addition to, a lattice of LED UV-C sources, one or more UV-C discharge lamps can be used to irradiate the air flowing through the helical transparent insert or airfoil. The UV-C discharge lamps may be inserted into a transparent tube or channel running through the center of the helical airfoil as shown in
[0131] In at least one embodiment, the tube containing the helical insert is made from a flexible material, such as UV-C resistant silicone. The tube and the helical insert inside may be adjusted in length as needed for installation. It may also be substantially collapsed linearly to reduce the tube length in order to ship in a smaller container, then expanded to be installed.
[0132] In at least one embodiment, the helical airfoil assembly and UV source is built in a rigid housing that is designed to be fastened inside of a standard ventilation duct.
[0133] In a further embodiment, the helical airfoil and UV source are built into a rigid housing that is mounted onto an adjacent duct as a joiner between sections.
[0134] In a further embodiment, the helical airfoil assembly and UV-C source are incorporated into the output section of the HVAC unit itself as an integrated product.
[0135] In a further embodiment, the helical airfoil assembly and UV-C source are mounted in an enclosure that is designed as an accessory to attach to an HVAC unit, typically to be installed between the output of the unit and the first section of duct.
[0136] Implementation 8Use of Side-Emitting Light Pipe to Extend Time of Exposure of Air to UV-C Light
[0137] In at least one embodiment, as illustrated in
[0138] In at least one embodiment, the collimated output of a UV-C light engine is optically coupled between the light engine and a length of side-emitting light-pipe or fiber optic. The coupler may include a mirror, prism or fused quartz rod used to direct the UV-C beam into the light pipe. The coupler may also serve to further collimate the UV-C beam.
[0139] In at least one embodiment of the invention, a light pipe is constructed as a solid or hollow length of light-conductive material that is able to withstand UV-C radiation in the target range of 200 nm-300 nm without significant degradation over time. Materials that meet this criteria at present include fused quartz, a glass slurry or various laboratory-grade glass (e.g. BK-7 material). Other suitable materials may be developed in future and employed without altering the intent of the invention. The light pipe will be side-emitting, in that the sides of the light pipe partially reflect light back along the length of the tube, while allowing a portion of the UV-C light to leak out of the sides of the tube all along the way until a point is reached where the attenuation of UV-C light become so large that the amount of UV-C radiation delivered is no longer effective for sanitization. The light pipe may be cut at a point, polished, and a reflective coating applied to reflect UV-C light traveling down the light pipe back towards the other end of the tube.
[0140] In at least one embodiment, a helical insert (air foil) made from a UV-C transparent material, such as polycarbonate, silicone, fused quartz, glass slurry or a comparable material or composite, that may be mounted in a tubular structure wherein the inner and outer edges of the airfoil are sealed to the outer and inner edges of the airfoil are sealed to the inner and outer tubes to form an assembly that is inserted into a duct in order to extend the length of the air flow path and consequently the time that air remains in the duct, in order to increase the UV-C exposure of the air as it flows through the duct. One or more UV-C sources are mounted in the duct positioned so as to irradiate the air passing through the helical insert. The UVC sources may be one or more open lattice arrays, as shown for example in
[0141] In at lease one embodiment, the collimated output of a UV-C light engine is optically connected to one end of a fiber-optic light pipe. In this embodiment the fiber optic is of a small diameter such that the opposite end where the UV-C light will exit is encased in a small hollow tube or needle with an outer diameter that approximates the size of an acupuncture needle, as depicted schematically in
Accessories for Exemplary Embodiments
[0142] One or more Accessory Devices may be added to at least one exemplary embodiment, as shown, for example e.g., in
[0143] While the description and accompanying drawings describe, illustrate and point out novel features as applied to a number of exemplary embodiments of the invention, it may be understood that various omissions, substitutions and changes in the form and details of the apparatuss or algorithms illustrated can be made without departing from the spirit of the disclosure. As may be recognized, certain embodiments or implementations of the inventions described herein may be assembled in a form that provides some, but not all of the features and benefits set forth herein. Some features may be used or practiced separately from others. The scope of exemplary embodiments disclosed herein is represented by the claims in conformity to the specifications and drawings. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope. The specifics of packaging of an embodiment in an enclosure do not alter coverage under the claims of the present application so long as a subject device provides equivalent functionality.
[0144] Depending on the embodiment, certain acts, events, devices or functions of any of the processes or algorithms associated with the embodiments described herein may be performed in a different sequence, may be added, merged, or left out altogether (e.g., not all described operations or events are necessary for the practice of the invention). Moreover, in certain embodiments, operations or events may be performed concurrently, e.g., through multi-threaded processing, interrupt processing, or multiple processors or processor cores or on other parallel architectures, rather than sequentially.
[0145] The elements of embodiments and implementations of the invention described above may be combined, removed, or the layers reordered or rearranged, to create different embodiments of the present application. A combination of such elements or embodiments to create a particular embodiment of the invention would be within the scope and possession of the invention and knowledge of the inventor or those skilled in the art, and is considered to be covered under the scope of the present disclosure.
[0146] An embodiment and/or application-specific implementation of an embodiment that includes a set of interoperating active devices and which provides functionality equivalent to that of the invention described herein, irrespective of the manner in which it is housed or the components selected, is assumed to be covered under the claims of the invention.
[0147] Numerous modifications and adaptations of the invention disclosed herein will be apparent to those skilled in the art without departing from the spirit and scope of the present application. Further combinations of the different exemplary embodiments and implementations would be within the scope and possession of the invention and knowledge of the inventor or those skilled in the art, and are considered to be covered under the scope of the present disclosure
[0148] The figures and drawings included herewith depict some, but not all, of the possible embodiments and application-specific implementations of the invention, and have been selected to illustrate representative combinations of embodiments of the invention. The figures are not intended to depict all possible combinations, embodiments or application-specific implementations of embodiments. None of the drawings is to any scale.
[0149] For simplicity of illustration in the figures, details of wiring, connectors, power connections and component mounting are not shown, as these are well-known in the field.
[0150] To one skilled in the art, it will be apparent that various omissions, substitutions and changes in the form, details and placement of the devices, or alternative software algorithms, included in the specifications and illustrations can be made without departing from the spirit of the disclosure. As can be recognized, certain embodiments of the inventions described herein can be configured in a form that does not provide all of the features and benefits set forth herein, as some features can be used or practiced separately from others. The scope of certain inventions and embodiments disclosed herein are indicated by the appended claims as a synopsis of the descriptions and drawings. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.