Medical probe for ultrasound imaging
10765404 ยท 2020-09-08
Assignee
Inventors
- Godefridus Antoniuss Harks (Eindhoven, NL)
- Franciscus Johannes Gerardus Hakkens (Eindhoven, NL)
- ROLAND ALEXANDER VAN DE MOLENGRAAF (EINDHOVEN, NL)
- Cornelis Petrus Hendriks (Eindhoven, NL)
- Alexander Franciscus Kolen (Eindhoven, NL)
- Franciscus Reinier Antonius Van Der Linde (Eindhoven, NL)
Cpc classification
A61B8/12
HUMAN NECESSITIES
A61B8/4483
HUMAN NECESSITIES
A61B8/483
HUMAN NECESSITIES
G01S15/8936
PHYSICS
A61B90/39
HUMAN NECESSITIES
International classification
A61B8/00
HUMAN NECESSITIES
A61B8/12
HUMAN NECESSITIES
A61B90/00
HUMAN NECESSITIES
Abstract
An internal probe device for insertion into the body of a patient, comprises an elongate body with a plurality of EAP actuators mounted at the surface of the body. The EAP actuators are made to vibrate so that their position becomes visible in a Doppler ultrasound image. The use of EAP actuators to provide vibrations enables individual locations to be identified. In particular, the movement of the EAP actuator may be largely isolated from the main body of the probe. Furthermore, EAP actuators can be thin, lightweight and have a small form factor suitable for application to or within the surface of a probe, such as a catheter, needle or endoscope.
Claims
1. A probe device comprising: an elongate body; a plurality of electro-active polymer actuators mounted at the surface of the elongate body; and a controller circuit, wherein the controller circuit is arranged to control a vibration of the plurality of electro-active polymer actuators, wherein the vibration frequency is less than or equal to 5 kHz.
2. The probe device as claimed in claim 1, wherein the vibration is induced locally in a radial direction in at least two of the plurality of electro-active polymer actuators.
3. The probe device as claimed in claim 1, wherein the vibration is induced locally in an axial direction in at least two of the plurality of electro-active polymer actuators.
4. The probe device as claimed in claim 1, wherein a first sub-set of the plurality of electro-active polymer actuators are at one angular position around the elongate body and a second sub-set of the plurality of electro-active polymer actuators are at another angular position around the elongate body.
5. The probe device as claimed in claim 1, wherein the vibration frequency is greater than a resonance frequency of the elongate body.
6. The probe device as claimed in claim 1, wherein at least a portion of at least one of the plurality of electro-active polymer actuators is covered by a vibration dampening layer.
7. The probe device as claimed in claim 1, wherein the controller circuit is arranged to apply a different vibration frequency to at least two different electro-active polymer actuators of the plurality of electro-active polymers actuators.
8. The probe device as claimed in claim 1, wherein the controller circuit is arranged to apply a coded vibration sequence to at least one of the plurality of electro-active polymer actuators.
9. The probe device as claimed in claim 1, wherein the controller circuit is arranged to control the plurality of electro-active polymer actuators to induce steering of a tip of the probe device.
10. The probe device as claimed in claim 9, wherein a first sub-set of the plurality of electro-active polymer actuators are arranged for steering control and a second sub-set of the plurality of electro-active polymer actuators are arranged for providing the vibration.
11. The probe device as claimed in claim 9, wherein at least one of the plurality of electro-active polymer actuators is arranged to provide steering and the vibration.
12. A catheter comprising the probe device as claimed in claim 1.
13. An imaging system, comprising: a probe device, for insertion into the body of a subject, as claimed in claim 1; and an ultrasound scanner, wherein the ultrasound scanner is arranged to operate in a 3D Doppler mode, wherein the ultrasound scanner is arranged to generate 3D Doppler data.
14. The imaging system as claimed in claim 13, wherein the imaging system is a medical imaging system for imaging a part of a human or animal body.
15. The probe device as claimed in claim 1, wherein the vibration is induced locally in a tangential direction in at least two of the plurality of electro-active polymer actuators.
16. A probe device, comprising: an elongate body; a plurality of electro-active polymer actuators integrated into an outer wall of the probe device; and a controller circuit, wherein the controller circuit is arranged to control a vibration of the plurality of electro-active polymer actuators, and wherein the vibration frequency is less than or equal to 5 kHz.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(10) The invention provides an internal probe device for insertion into the body of a patient, comprising an elongate body with a plurality of EAP actuators mounted at the surface of the body. The EAP actuators are made to vibrate so that their position becomes visible in a Doppler ultrasound image.
(11) As discussed above, the use of vibration to make a feature visible in a Doppler ultrasound image is known. The use of EAP actuators for this purpose enables individual locations to be identified. In particular, the movement of the EAP actuator may be largely isolated from the main body of the probe. Furthermore, EAP actuators can be thin, lightweight and have a small form factor suitable for application to or within the surface of a probe, such as a catheter, needle or endoscope.
(12) Electro-active polymer (EAP) technology will first be discussed.
(13) Electro-active polymers (EAPs) are an emerging class of materials within the field of electrically responsive materials. EAPs can work as sensors or actuators and can easily be manufactured into various shapes allowing easy integration into a large variety of systems.
(14) Materials have been developed with characteristics such as actuation stress and strain which have improved significantly over the last ten years. Technology risks have been reduced to acceptable levels for product development so that EAPs are commercially and technically becoming of increasing interest. Advantages of EAPs include low power, small form factor, flexibility, noiseless operation, accuracy, the possibility of high resolution, fast response times, and cyclic actuation.
(15) The improved performance and particular advantages of EAP materials give rise to applicability to new applications.
(16) An EAP device can be used in any application in which a small amount of movement of a component or feature is desired, based on electric actuation. Similarly, the technology can be used for sensing small movements. This application however makes use only of the actuator function.
(17) The use of EAPs enables functions which were not possible before, or offers a big advantage over common sensor/actuator solutions, due to the combination of a relatively large deformation and force in a small volume or thin form factor, compared to common actuators. EAPs also give noiseless operation, accurate electronic control, fast response, and a large range of possible actuation frequencies, such as 0-1 MHz, typically below 20 kHz.
(18) Devices using electro-active polymers can be subdivided into field-driven and ionic-driven materials.
(19) Examples of field-driven EAPs include Piezoelectric polymers, Electrostrictive polymers (such as PVDF based relaxor polymers) and Dielectric Elastomers. Other examples include Electrostrictive Graft polymers, Electrostrictive paper, Electrets, Electroviscoelastic Elastomers and Liquid Crystal Elastomers.
(20) Examples of ionic-driven EAPs are conjugated/conducting polymers, Ionic Polymer Metal Composites (IPMC) and carbon nanotubes (CNTs). Other examples include ionic polymer gels.
(21) Field-driven EAPs are actuated by an electric field through direct electromechanical coupling. They usually require high fields (volts per meter) but low currents. Polymer layers are usually thin to keep the driving voltage as low as possible. Ionic EAPs are activated by an electrically induced transport of ions and/or solvent. They usually require low voltages but high currents. They require a liquid/gel electrolyte medium (although some material systems can also operate using solid electrolytes).
(22) Both classes of EAP have multiple family members, each having their own advantages and disadvantages.
(23) A first notable subclass of field driven EAPs are Piezoelectric and Electrostrictive polymers. While the electromechanical performance of traditional piezoelectric polymers is limited, a breakthrough in improving this performance has led to PVDF relaxor polymers, which show spontaneous electric polarization (field driven alignment). These materials can be pre-strained for improved performance in the strained direction (pre-strain leads to better molecular alignment). Normally, metal electrodes are used since strains usually are in the moderate regime (1-5%). Other types of electrodes (such as conducting polymers, carbon black based oils, gels or elastomers, etc.) can also be used. The electrodes can be continuous, or segmented.
(24) Another subclass of interest of field driven EAPs is that of Dielectric Elastomers. A thin film of this material may be sandwiched between compliant electrodes, forming a parallel plate capacitor. In the case of dielectric elastomers, the Maxwell stress induced by the applied electric field results in a stress on the film, causing it to contract in thickness and expand in area. Strain performance is typically enlarged by pre-straining the elastomer (requiring a frame to hold the pre-strain). Strains can be considerable (10-300%). This also constrains the type of electrodes that can be used: for low and moderate strains, metal electrodes and conducting polymer electrodes can be considered, for the high-strain regime, carbon black based oils, gels or elastomers are typically used. The electrodes can be continuous, or segmented.
(25) A first notable subclass of ionic EAPs is Ionic Polymer Metal Composites (IPMCs). IPMCs consist of a solvent swollen ion-exchange polymer membrane laminated between two thin metal or carbon based electrodes and requires the use of an electrolyte. Typical electrode materials are Pt, Gd, CNTs, CPs, Pd. Typical electrolytes are Li+ and Na+ water-based solutions. When a field is applied, cations typically travel to the cathode side together with water. This leads to reorganization of hydrophilic clusters and to polymer expansion. Strain in the cathode area leads to stress in rest of the polymer matrix resulting in bending towards the anode. Reversing the applied voltage inverts bending. Well known polymer membranes are Nafion and Flemion.
(26) Another notable subclass of Ionic polymers is conjugated/conducting polymers. A conjugated polymer actuator typically consists of an electrolyte sandwiched by two layers of the conjugated polymer. The electrolyte is used to change oxidation state. When a potential is applied to the polymer through the electrolyte, electrons are added to or removed from the polymer, driving oxidation and reduction. Reduction results in contraction, oxidation in expansion.
(27) In some cases, thin film electrodes are added when the polymer itself lacks sufficient conductivity (dimension-wise). The electrolyte can be a liquid, a gel or a solid material (i.e. complex of high molecular weight polymers and metal salts). Most common conjugated polymers are polypyrolle (PPy), Polyaniline (PANi) and polythiophene (PTh).
(28) An actuator may also be formed of carbon nanotubes (CNTs), suspended in an electrolyte. The electrolyte forms a double layer with the nanotubes, allowing injection of charges. This double-layer charge injection is considered as the primary mechanism in CNT actuators. The CNT acts as an electrode capacitor with charge injected into the CNT, which is then balanced by an electrical double-layer formed by movement of electrolytes to the CNT surface. Changing the charge on the carbon atoms results in changes of CC bond length. As a result, expansion and contraction of single CNT can be observed.
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(30) The device comprises an electro-active polymer layer 14 sandwiched between electrodes 10, 12 on opposite sides of the electro-active polymer layer 14.
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(33) The nature of this movement for example arises from the interaction between the active layer which expands when actuated, and the passive carrier layer. To obtain the asymmetric curving around an axis as shown, molecular orientation (film stretching) may for example be applied, forcing the movement in one direction.
(34) The expansion in one direction may result from the asymmetry in the EAP polymer, or it may result from asymmetry in the properties of the carrier layer, or a combination of both.
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(36) The electro-active polymer actuators 32 are either provided on the outside of the outer housing of the probe or they may be integrated into the structure of the outer wall.
(37) In a first example, the EAP actuators are bending actuators, i.e. they deform out of plane. In one implementation, each actuator comprises a field driven EAP layer sandwiched between two electrodes and a passive substrate. The substrate is optional, and the body of the probe may function as the substrate for the EAP actuator.
(38) The actuators may instead deform in plane. The vibration may then be in a tangential direction in a plane perpendicular to the length of the probe, or else it may be in a direction parallel to the length axis of the probe. It may be in all directions in plane (as in
(39) Any combination of radial, longitudinal and circumferential vibration can be used.
(40) If in-plane vibration is used, the actuator is preferably isolated, for example surrounded by a clearance, so that the vibrations do not couple significantly into the main body of the probe. Alternatively, the material around the EAP has some flexibility in the vibration (longitudinal or tangential) direction to provide damping of the vibrations before they couple into the remainder of the probe.
(41) A controller is used to drive the EAP actuators. Different vibration frequencies are visualized differently in a Doppler ultrasound image, for example as different colors. Thus, different EAP actuators may be operated at different frequencies in order to make different locations of the probe distinguishable in the ultrasound image. Alternatively, or additionally, different EAP actuators can be coded using differences, size, time delay, phase shift, geometrical spacing between different elements or a motion pattern applied to the vibration sequence.
(42) By having discrete actuators rather than vibrating the whole of the probe, the orientation and direction of the probe can be visualized.
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(45) By way of example, in an image which is a cross section across the length of the probe, the relative positions of the two EAP actuators around the circumference gives an indication of the direction in which the probe is pointing (into the image or out of the image). For example when one EAP actuator is clockwise of the other (assuming they are not diametrically opposite), the probe is directed into the image, and when the one EAP actuator is counter-clockwise of the other the probe is directed out of the image. In this way, some 3D information is provided in a 2D imaging plane. The different EAP actuators again are vibrated at different frequencies to enable one to be distinguished from the other.
(46) The individual identification of the EAP actuators also enables information to be derived about the distance to the distal and/or proximal end of the probe, or other features. For example, if only one EAP actuator is visible in a particular image, its identification enables the position along and/or around the probe to be determined.
(47) The angular distance between the two actuators shown in
(48) Distance information can also be derived from the other variable parameters described above, such as frequency, size, time delay, motion pattern etc.
(49) Rotational orientation is also obtained from the Doppler image when a circumferential arrangement of EAP actuators is provided.
(50) Coded Doppler sequences may also be used. These would take the form of a vibration frequency which is modulated at a lower frequency to encode a data signal.
(51) Algorithms may then be used to decipher such coded Doppler sequences. Such coding enables the position and rotation of the catheter to be determined in the same way as described above by uniquely identifying EAP actuators so they can be automatically recognized. It also enables other information to be provided to the ultrasound imaging system, such as the type of probe. For example, with information about a catheter such as the diameter, material type, etc. provided to the ultrasound system, it becomes possible to provide automated image optimization.
(52) The Doppler system parameters can be optimized to visualize the moving parts of the device or else the motion that is induced in the surrounding tissue (example blood).
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(54) A vibration may be provided at the tip with steering control along the shaft. Alternatively, the EAP actuators may be controlled with a slowly varying signal for steering onto which is superposed a higher frequency signal to induce vibrations. Thus, individual EAPs may perform the function of both steering control and vibration control.
(55) For EAP actuators designed to provide vibrations which will be visible in the Doppler ultrasound image, there are various design parameters which can be adopted.
(56) The ultrasound Doppler imaging measures velocity, and is for example effective in the range 120 cm/s to +120 cm/s.
(57) By way of example, a typical catheter diameter may be 1 mm (e.g. size 3 of the French Catheter Scale). For the examples of
(58) A maximum operation frequency of around 5 kHz is appropriate when the taking into account the maximum resolution (i.e. the smallest displacement that can be imaged) and the response frequency of ultrasound.
(59) For a larger EAP actuator displacement, a smaller frequency will reach the typical maximum sensitivity of the Doppler imaging system. Furthermore, the maximum velocity does not need to reach the maximum detectable velocity, and a maximum tip velocity in the range 1 cm/s to 100 cm/s may be used, or even 1 cm/s to 50 cm/s.
(60) Typically, the frequency of operation will be in the range of 5 Hz to 5 kHz, more preferably 5 Hz to 1 kHz, for example 10 Hz to 1 kHz, for example 50 Hz to 1 kHz. High frequencies of operation may also be undesirable from a signal processing point of view. Hence, the upper limit of 1 kHz in the ranges above may be 750 Hz, or 500 Hz or 250 Hz.
(61) The EAP actuators for generating a vibration do not need to have a large actuation sweep, and are therefore typically smaller than would be used for steering. One example of peak to peak displacement of 0.01 cm has been given above (0.1 mm). A larger size of tip movement may be more easily detectable, so a suitable range of EAP actuator peak to peak displacement values is 0.05 mm to 5 mm, such as 0.1 mm to 2 mm.
(62) The EAP actuators for vibration do not need to be long, as is the case for bending actuators. They may have a unity aspect ratio, by which is meant they are the same length and width (in the plane of the layers). Thus, they may be circular, square or any regular polygon, or indeed any other suitable shape. They may have an aspect ratio up to 5:1 and still be designed specifically for the Doppler vibration aspect.
(63) As explained above, there may also be steering actuators. These are typically longer (i.e. with a greater aspect ratio, for example more than 5:1) but they may also be induced to vibrate at the frequencies explained above, for example superposed over a slower time-varying steering control signal.
(64) Thus an EAP actuator may be provided with a time-varying control signal to cause and control bending with a lower frequency than a superposed vibration frequency. The frequency of the signal for controlling bending may be in the range 0.5 Hz to 10 Hz.
(65) A complete system may have at least one EAP actuator designed specifically for Doppler vibration imaging, with the frequency ranges, aspect ratio, and displacement ranges explained above, The system may then have further EAP actuators for steering but which are additionally driven to vibrate. There may even be separate steering actuators which are not induced to vibrate.
(66) The size of the EAP actuators for vibration Doppler imaging may also be very small. For example, if the catheter of
(67) As mentioned above, by using locally embedded or attached EAP actuators, actuators are able to vibrate only local sections of the outer wall of the probe device, and not the complete device. This enables individual sections of the probe wall to be identified from one another in a Doppler ultrasound image, and, as a result, greater spatial resolution and information density achieved in the images of the probe. In particular, greater angular information is obtained, which enables 3D orientation of the probe to be more easily determined.
(68) To ensure high resolution in the orientational information, it is desirable in embodiments to ensure that vibrations generated by each EAP actuator are kept as local as possible, and largely isolated from the remainder of the probe body. Where different actuators are embedded or attached at different circumferential sections of the probe wall for instance, it is desirable to keep vibrations of each actuator confined to its own local wall section, and isolated from remaining wall sections. This vibrational insularity or isolation ensures that cross-talk between actuator vibrations is minimized or largely eliminated, thus allowing spatial resolution of the resulting Doppler images to be maximized.
(69) EAPs are intrinsically suited to achieving such independent vibrational operation. This is at least in part due to their lightweight, thin, and flexible form factor, which enables induced vibrations to be applied extremely precisely to highly localized sections or areas of a given carrying body (i.e. the probe in this case).
(70) In addition, in accordance with at least a subset of embodiments, further structural adaptations may be performed to bolster the vibrational insularity of each EAP actuator. A number of different approaches are possible.
(71) In accordance with at least a first subset of example embodiments, EAP actuators for inducing vibrations may be located in closer proximity to a lower-stiffness distal end of the probe than to a high stiffness proximal end. In particular in the case of probes having steering capability, such as the example illustrated in
(72) By mounting or embedding EAP actuators within the wall of the probe close to (or actually within) the bendable, flexible distal section of the probe shaft, vibrations of each actuator are largely dampened by the proximate (or surrounding) more flexible material. In particular, vibrations travelling at least toward the distal end are dampened by the more flexible material, hence at least reducing the total vibrational energy free to propagate to other areas of the probe (for example the wall sections being vibrated by other actuators). This hence reduces cross-talk between different vibrating sections, and helps enhance spatial resolution of obtained Doppler ultrasound images.
(73) In accordance with at least a second subset of embodiments, EAP actuators may be covered or encased by a deformable low-stiffness material layer to substantially absorb or dampen propagation of vibration into the body of the probe. An example of such an arrangement is shown by way of illustration in
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(75) The flexible layer 38 has the effect of absorbing or dampening vibrations produced by the EAP actuator 32, to weaken or prevent vibrational transference into the surrounding probe body, or the surrounding sections of the probe wall. This hence prevents cross-talk between different EAP actuators, and different wall sections, thereby enhancing spatial resolution and information density, and improving detection of orientation.
(76) Although in the example of
(77) According to at least a third subset of embodiments, the EAP actuators may be driven at particular frequencies selected to prevent substantial vibration of the surrounding probe or catheter body. In particular, the actuators may be driven to vibrate at a frequency which is greater than the resonance frequency of the main probe, catheter body, or catheter body segment. This hence avoids the case of inducing resonance in the probe, and hence the occurrence of high-amplitude vibrations across the entire probe body.
(78) The resonance frequency of the probe or actuator will depend upon the particular dimensions and construction of the device, in particular upon the elasticity or stiffness of the material, and the length of the body. In the case that the EAP actuators are to be embedded in the flexible distal (tip) part of the probe or catheter body, this part may typically have a resonance frequency of approximately 10 Hz (although this will vary widely for different materials and dimensional variations). The EAP actuator vibration frequency may, in examples, be selected to be at least two times the resonance frequency of the portion of the probe or catheter within or on which it is embedded or attached.
(79) Each of these three approaches to reducing vibrational cross-talk may be advantageously combined together, to further improve localization and insulation of each EAP actuator.
(80) Materials suitable for the EAP layer are known. Electro-active polymers include, but are not limited to, the sub-classes: piezoelectric polymers, electromechanical polymers, relaxor ferroelectric polymers, electrostrictive polymers, dielectric elastomers, liquid crystal elastomers, conjugated polymers, Ionic Polymer Metal Composites, ionic gels and polymer gels.
(81) The sub-class electrostrictive polymers includes, but is not limited to:
(82) Polyvinylidene fluoride (PVDF), Polyvinylidene fluoride-trifluoroethylene (PVDF-TrFE), Polyvinylidene fluoride-trifluoroethylene-chlorofluoroethylene (PVDF-TrFE-CFE), Polyvinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene) (PVDF-TrFE-CTFE), Polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP), polyurethanes or blends thereof.
(83) The sub-class dielectric elastomers includes, but is not limited to:
(84) acrylates, polyurethanes, silicones.
(85) The sub-class conjugated polymers includes, but is not limited to:
(86) polypyrrole, poly-3,4-ethylenedioxythiophene, poly(p-phenylene sulfide), polyanilines.
(87) Ionic devices may be based on ionic polymer-metal composites (IPMCs) or conjugated polymers. An ionic polymer-metal composite (IPMC) is a synthetic composite nanomaterial that displays artificial muscle behavior under an applied voltage or electric field.
(88) In more detail, IPMCs are composed of an ionic polymer like Nafion or Flemion whose surfaces are chemically plated or physically coated with conductors such as platinum or gold, or carbon-based electrodes. Under an applied voltage, ion migration and redistribution due to the imposed voltage across a strip of IPMCs result in a bending deformation. The polymer is a solvent swollen ion-exchange polymer membrane. The field causes cations travel to cathode side together with water. This leads to reorganization of hydrophilic clusters and to polymer expansion. Strain in the cathode area leads to stress in rest of the polymer matrix resulting in bending towards the anode. Reversing the applied voltage inverts the bending.
(89) If the plated electrodes are arranged in a non-symmetric configuration, the imposed voltage can induce all kinds of deformations such as twisting, rolling, torsioning, turning, and non-symmetric bending deformation.
(90) In all of these examples, additional passive layers may be provided for influencing the electrical and/or mechanical behavior of the EAP layer in response to an applied electric field.
(91) The EAP layer of each unit may be sandwiched between electrodes. The electrodes may be stretchable so that they follow the deformation of the EAP material layer. Materials suitable for the electrodes are also known, and may for example be selected from the group consisting of thin metal films, such as gold, copper, or aluminum or organic conductors such as carbon black, carbon nanotubes, graphene, poly-aniline (PANI), poly(3,4-ethylenedioxythiophene) (PEDOT), e.g. poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) (PEDOT:PSS). Metalized polyester films may also be used, such as metalized polyethylene terephthalate (PET), for example using an aluminum coating.
(92) The invention is of interest generally for invasive medical devices such as catheters, sheathes, guide-wires, needles and endoscopes. It is for use in ultrasound image guided therapy systems in combination with ultrasound Doppler tracking.
(93) Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measured cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.