Built-in oven with height adjuster
10767872 ยท 2020-09-08
Assignee
Inventors
- Leonel Avila (Joinville, BR)
- Fabio Bianchi (Cassinetta Di Biandronno, IT)
- Rodrigo Wojcik Nunes Pereira (Joinville, BR)
- Ramiro Ruthes Junior (Joinville, BR)
- Cleberson Jean Sousa (Joinville, BR)
Cpc classification
F24C3/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A domestic appliance including a built-in oven configured to be positioned in a cut-out defined in a kitchen. The built-in oven includes a housing having a cooking chamber defined therein, a lower frame positioned below the cooking chamber, and a height adjuster coupled the lower frame. The built-in oven has a first vertical height when the height adjuster is positioned in a first predetermined position and a second vertical height when the height adjuster is positioned in a second predetermined position.
Claims
1. An appliance comprising: a housing having a lower frame portion; at least one fixed mounting point positioned on the lower frame portion; and at least one height adjuster releasably coupled to the at least one fixed mounting point of the lower frame portion using a fastener, wherein the height adjuster includes: first and second sidewalls; a first fastening point disposed through one of the first and second sidewalls; a second fastening point disposed through one of the first and second sidewalls, the second fastening point spaced-apart from the first fastening point; and a lifter block interconnecting the first and second sidewalls, wherein the lifter block further includes a first sidewall and a second sidewall; a first bottom trim piece secured to the housing when the at least one height adjuster is coupled to the at least one fixed mounting point of the lower frame portion at the first fastening point of the at least one height adjuster, wherein the housing is disposed at a first vertical height when the at least one height adjuster is coupled to the at least one fixed mounting point of the lower frame portion at the first fastening point of the at least one height adjuster; a second bottom trim piece secured to the housing when the at least one height adjuster is coupled to the at least one fixed mounting point of the lower frame portion at the second fastening point of the at least one height adjuster, wherein the second bottom trim piece has a greater vertical height than a vertical height of the first bottom trim piece, and further wherein the housing is disposed at a second vertical height when the at least one height adjuster is coupled to the at least one fixed mounting point of the lower frame portion at the second fastening point of the at least one height adjuster, and further wherein the second vertical height is greater than the first vertical height.
2. The appliance of claim 1, wherein the first and second sidewalls of the lifter block correspond to the first and second vertical heights of the housing.
3. The appliance of claim 2, wherein the at least one height adjuster is configured in a first predetermined position relative to the housing when the at least one height adjuster is coupled to the at least one fixed mounting point of the lower frame portion at the first fastening point of the at least one height adjuster.
4. The appliance of claim 3, wherein the at least one height adjuster is configured in a second predetermined position relative to the housing when the at least one height adjuster is coupled to the at least one fixed mounting point of the lower frame portion at the second fastening point of the at least one height adjuster.
5. The appliance of claim 4, wherein the second sidewall of the lifter block is in contact with the lower frame portion when the at least one height adjuster is in the first predetermined position.
6. The appliance of claim 5, wherein the first sidewall of the lifter block is in contact with the lower frame portion when the at least one height adjuster is in the second predetermined position.
7. The appliance of claim 6, wherein the at least one height adjuster includes four height adjusters.
8. The appliance of claim 7, wherein each of the four height adjusters are secured to a respective corner of the lower frame portion.
9. An appliance comprising: a housing having a frame; at least one fixed mounting point configured on the frame; at least one height adjuster removeably coupled to the at least one fixed mounting point of the frame, wherein the at least one height adjuster is configured to support the housing above a support surface and includes first and second sidewalls that are interconnected by a lifter block, wherein the lifter block includes a first length defined along a first sidewall of the lifter block and a second length defined along a second sidewall of the lifter block, wherein the second length is greater than the first length, and further wherein the first and second sidewalls each include first and second surfaces; wherein the first length of the lifter block defines a first vertical height for the appliance when the second sidewall of the lifter block is in contact with the frame in a first predetermined position of the height adjuster, and further wherein the second length of the lifter block defines a second vertical height for the appliance when the height adjuster is rotated to a second predetermined position wherein the first sidewall of the lifter block is in contact with the frame, and further wherein the first and second sidewalls of the lifter block correspond to the first and second vertical heights of the first and second predetermined positions of the height adjuster, respectively; wherein the fixed mounting point includes a fastener, and further wherein the fastener separately engages a first fastening point of the height adjuster to secure the height adjuster to the frame in the first predetermined position, and further wherein the fastener engages a second fastening point of the height adjuster to secure the height adjuster to the frame in the second predetermined position; and wherein the at least one height adjuster abuts the support surface along the first surface of the first sidewall and the first surface of the second sidewall when the at least one height adjuster is in the first predetermined position.
10. The appliance of claim 9, wherein the second sidewall of the lifter block is in contact with the frame when the at least one height adjuster is in the first predetermined position.
11. The appliance of claim 9, wherein the at least one height adjuster abuts the support surface along the second surface of the first sidewall and the second surface of the second sidewall when the at least one height adjuster is in the second predetermined position.
12. The appliance of claim 11, wherein the first sidewall of the lifter block is in contact with the frame when the at least one height adjuster is in the second predetermined position.
13. A method of adjusting a height of an appliance relative to a support surface, the method comprising the steps of: providing the appliance having a housing with one or more fixed mounting points; providing one or more height adjusters configured to couple to the housing at the one or more fixed mounting points, wherein each of the one or more height adjusters includes first and second sidewalls that are interconnected by a lifter block, wherein the lifter block includes a first length defined along a first sidewall of the lifter block and a second length defined along a second sidewall of the lifter block, wherein the second length is different than the first length, and further wherein one of the first and second side walls includes first and second fastening points; mounting the one or more height adjusters to the one or more fixed mounting points of the housing in a first configuration using a fastener for each height adjuster, wherein the fastener of each height adjuster is positioned through the first fastening point of the height adjuster and a fixed mounting point of the one or more fixed mounting points of the housing; positioning the one or more height adjusters on the support surface to provide a first height for the appliance above the support surface; removing the fastener for each height adjuster; mounting the one or more height adjusters to the one or more fixed mounting points of the housing in a second configuration using the fastener for each height adjuster, wherein the fastener of each height adjuster is positioned through the second fastening point of the height adjuster and a fixed mounting point of the one or more fixed mounting points of the housing; positioning the one or more height adjusters on the support surface to provide a second height for the appliance above the support surface; and wherein the first and second sidewalls of the one or more height adjusters each include first and second surfaces, and further wherein the one or more height adjusters abut the support surface along the first surface of the first sidewall and the first surface of the second sidewall when the one or more height adjusters are in the first predetermined position.
14. The appliance of claim 13, wherein the second sidewall of the lifter block is in contact with the housing when the one or more height adjusters are in the first predetermined position.
15. The appliance of claim 13, wherein the one or more height adjusters abut the support surface along the second surface of the first sidewall and the second surface of the second sidewall when the one or more height adjusters are in the second predetermined position.
16. The appliance of claim 15, wherein the first sidewall of the lifter block is in contact with the housing when the one or more height adjusters are in the second predetermined position, and further wherein the second length of the second sidewall of the lifter block is greater than the first length of the first sidewall of the lifter block.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The detailed description particularly refers to the following figures, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(13) While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
(14) Referring to
(15) The built-in oven 10 is shown positioned in a cut-out 12 formed in a cabinet 14 of a home kitchen 16. It will be appreciated that in other embodiments the cut-out 12 may be formed in other areas of the kitchen 16, such as, for example, a kitchen wall. As shown in
(16) The built-in oven 10 includes a housing 30 extending from a lower frame 34 to an upper panel 36. The housing 30 has a cooking chamber 38 defined therein into which pans, sheets, or other cookware carrying food may be placed to be heated. A number of racks (not shown) are positioned in the cooking chamber 38, and the racks and the cooking chamber 38 are accessible from the front 22. A door assembly 40 is hinged to the front of the housing 32 and permits access to the cooking chamber 38. An electric baking element 42 is positioned below the cooking chamber 38 and is configured to generate heat for baking or otherwise cooking food items in the cooking chamber 38. It will be appreciated that in other embodiments the baking element may be a gas-fired baking element that uses natural gas as a combustion source to generate heat. While the built-in oven 10 shown in
(17) A user may control the operation of the baking element 42 using an interface 44 located on the upper panel 36. The interface 44 includes a display 46 and a set of push buttons 48 that are connected to an automated control system (not shown) operable to control the operation of the baking element 42. For example, the user may use the interface 44 to set a desired temperature for the cooking chamber 38. The automated control system responds by supplying electrical power to the baking element 42 and adjusting amount of power supplied as necessary to heat the cooking chamber 38 to the desired temperature.
(18) Each built-in oven 10 may have a different overall footprint and may vary from other built-in ovens in, for example, height or depth. Typically, the cut-out 12 is sized based on the identity (i.e., the brand or model) of the first or original built-in oven to be installed in the kitchen 16. For example, when a home owner purchases a built-in oven 10 produced by one manufacturer, the kitchen designer or cabinet maker will typically size the cut-out 12 to fit the footprint of that built-in oven. Among other things, a vertical dimension 54 of the cut-out 12 is custom-sized to the first built-in oven 10.
(19) As shown in
(20) As shown in
(21) Like the used built-in oven 10, the replacement built-in oven 60 includes a housing 62 that extends from a lower frame 68 to an upper panel 70. The housing 62 has a cooking chamber 72 defined therein into which pans, sheets, or other cookware carrying food may be placed to be heated. A door assembly 74 is hinged to the front of the housing 62 and permits access to the cooking chamber 72. An electric baking element 76 is positioned below the cooking chamber 72, and a user may control the operation of the baking element 76 using an interface 78 located on the upper panel 70.
(22) In the illustrative embodiment, the replacement built-in oven 60 has a height 64 that is less than the height 50 of the used built-in oven 10. Because the replacement built-in oven 60 is smaller than the used built-in oven 10, the vertical dimension 54 of the cut-out 12 is not sized to fit the height 64 of the replacement built-in oven 60. Among other things, the replacement built-in oven 60 does not fill the opening 20 of the cut-out 12.
(23) As shown in
(24) By lifting the replacement built-in oven 60, a gap is created between the bottom surface 52 of the cut-out 12 and the lower frame 68 of the replacement built-in oven 60. As shown in
(25) An exemplary process 100 of installing the replacement built-in oven 60 in the cut-out 12 is shown in
(26) In step 104, the user determines the necessary fit adjustment for the replacement built-in oven 60. Because the cut-out 12 is sized based on the identity of the used built-in oven 10, the fit adjustment required to install the replacement built-in oven 60 in the cut-out 12 corresponds to the identity of the used built-in oven 10. As such, the required fit adjustment varies depending on the identity of the used built-in oven 10. For example, because a used built-in oven produced by one manufacturer may be larger than a used built-in oven produced by another manufacturer, the amount of adjustment required to fit the replacement built-in oven 60 in the cut-out 12 may be different for each used built-in oven.
(27) As described above, the adjuster 80 has a number of predetermined positions, each of which lifts the replacement built-in oven 60 by a predetermined amount. The predetermined positions of the adjuster 80 are listed or stored as a function of the identities of various used built-in ovens. For example, the replacement built-in oven 60 may be sold with a product manual that lists the predetermined positions of the adjuster 80 in a look-up table, and each predetermined position may correspond to a different used built-in oven. It will be appreciated, however, that the predetermined positions of the adjuster 80, and, consequently, the identities of the used built-in ovens, may be presented in other formats that permit the user to select the predetermined position corresponding to the identity of the used built-in oven 10. Once the identity of the used built-in oven 10 is known, the person installing the replacement built-in oven 60 may select from the look-up table the predetermined position corresponding to the identity of the used built-in oven 10.
(28) In step 106, the user operates the adjuster 80 to place the adjuster 80 in the predetermined position selected in step 104. As will be described in greater detail below, operating the adjuster 80 may involve repositioning mounting legs on the lower frame 68 of the replacement built-in oven 60, operating a threaded rod, or taking some other action to place the adjuster 80 in the selected predetermined position. Once the adjuster 80 is placed in the selected predetermined position, the replacement built-in oven 60 is installed in the cut-out 12 in step 108.
(29) During installation step 108, the adjuster 80 is placed in contact with the bottom surface 52 of the cut-out 12 and the upper panel 70 of the replacement built-in oven 60 is positioned adjacent to, or in contact with, the upper section 56 of the cut-out 12. When installed in the cut-out 12, the front of the replacement built-in oven 60 is accessible and a gap is formed between the lower frame 68 of the replacement built-in oven 60 and the bottom surface 52 of the cut-out 12.
(30) In step 110, a pre-sized bottom trim piece is selected based on the identity of the used built-in oven 10. The selected bottom trim piece is sized to correspond to the amount the replacement built-in oven 60 is lifted relative to the bottom surface 52 of the cut-out 12. In that way, each pre-sized bottom trim piece is configured to be positioned at the front of the cut-out 12 to close the gap between the replacement built-in oven 60 and the cut-out 12. For example, because a used built-in oven produced by one manufacturer may be larger than a used built-in oven produced by another manufacturer, the amount of adjustment required to fit the replacement built-in oven 60 in the cut-out 12 and the size of the gap formed between the lower frame 68 of the replacement built-in oven 60 and the bottom surface 52 of the cut-out 12 may vary. To cover or close gaps of various sizes, the replacement built-in oven 60 may be sold with a plurality of pre-sized bottom trim pieces having different sizes to cover those different sized gaps.
(31) Like the predetermined positions of the adjuster 80, the different pre-sized bottom trim pieces may be listed as a function of the identities of the used built-in ovens. The variety of trim pieces may be presented in the same format as the predetermined positions of the adjuster 80, such as, for example, in look-up tables, lists, or any other format that relates each pre-sized bottom trim piece to the identity of a particular used built-in oven 10 or a predetermined position of the adjuster 80. Once the pre-sized bottom trim piece is selected, it may be attached at the front of the replacement built-in oven 60 in the cut-out 12.
(32) As shown in
(33) Referring now to
(34) The sidewall 212 also includes a plurality of rectangular apertures 232 defined in the outer surface 222. As shown in
(35) The lifter block 216 has a body 234 that includes a long side 236 extending from an end 238 of the shell 210. The body 234 also includes a short side 240 extending from another end 242 of the shell 210 to intersect with the side 236. The side 236 has a length 244, and the side 240 has a length 246 that is shorter than the length 244.
(36) As shown in
(37) As shown in
(38) The length 246 of the short side 240 also defines the length 250 of gap 252 formed between the lower frame 68 and the bottom surface 52. The bottom trim piece 86 is positioned at the front of the cut-out 12 and is attached to the lower frame 68 of the replacement built-in oven 60. The predetermined height 90 of the bottom trim piece 86 also corresponds to the length 246 of the short side 240 of the lifter block 216. As shown in
(39) Referring now to
(40) In
(41) Another pre-sized bottom trim piece 266 is positioned at the front of the cut-out 258 and attached to the lower frame 68 of the replacement built-in oven 60. The bottom trim piece 266 has an outer surface 268 that has a predetermined height 270 to cover the length 264 of the gap 262. As shown in
(42) As shown in
(43) Referring now to
(44) As best seen in
(45) The adjuster 300 also includes a sliding wedge 326 that is positioned between the rear wedge 314 and the support frame 302. The sliding wedge 326 has a shell 328 including an upper surface 330 in contact with the support frame 302. In some embodiments, the sliding wedge 326 may be secured to the support frame 302. The shell 328 also includes an inclined surface 332 that is in contact with the inclined surface 320 of the rear wedge 314. As shown in
(46) The forward wedge 316 includes a triangular-shaped body 336 having an inclined surface 338 extending from a lower end 340 to an upper end 342. The inclined surface 338 has a slot 344 defined therein extending from an end 346 positioned adjacent to the lower end 340 of the body 336 to another end 348.
(47) The adjuster 300 also includes another sliding wedge 350 that is positioned between the forward wedge 316 and the support frame 302. The sliding wedge 350 has a shell 352 including an upper surface 354 in contact with the support frame 302. The shell 352 also includes an inclined surface 356 that is in contact with the inclined surface 338 of the forward wedge 316. As shown in
(48) The shell 352 has a pair of sidewalls 360, 362 that define a U-shaped channel 364. The U-shaped channel 364 extends from a front end 366 to the inclined surface 356. The sidewall 360 has an opening (not shown) defined therein and the sidewall 362 has a corresponding slot 370 defined therein opposite the opening 368.
(49) The adjuster 300 includes a mount 372 that is received in the opening 368 and the slot 370 of the sliding wedge 350. The mount 372 has a head 374 and a body 376 extending therefrom. The head 374 is positioned in contact with the sidewall 360, and the body 376 extends through the opening 368 and across the U-shaped channel 364. The body 376 is received in the slot 370 of the sidewall 362. The body 376 of the mount 372 is rotatable within the slot 370 and the opening 368 about an axis 378. An eyelet 380 is defined in the mount 372, extending through the body 376 orthogonally to the axis 378.
(50) The base 306 of the adjuster 300 includes a support 382 positioned between the rear wedge 314 and the forward wedge 316. The support 382 includes a pair of posts 384, 386 extending upwardly from the lower frame 310. The posts 384, 386 include a pair of holes (not shown) extending therethrough.
(51) The adjuster 300 includes another mount 392 that is received in the pair of holes 388, 390. The mount 392 has a head 394 and a body 396 extending therefrom. The head 394 is positioned in contact with the post 384. The body 396 extends through the hole 388, across the space between the posts 384, 386, and is received in the hole 390 of the post 386. The body 396 of the mount 392 is rotatable within the holes 388, 390 about an axis 398. An eyelet 400 is defined in the mount 392, extending through the body 396 orthogonally to the axis 398.
(52) The adjuster 300 also includes an adjustment rod 410 pivotably coupled to the sliding wedge 326 and the base 306. As shown in
(53) The head 412 has an outer diameter greater than the diameter of the eyelet 380 such that the head 412 is prevented from passing through the eyelet 380. The body 416 of the rod 410 extends through the eyelets 380, 400 and the slot 344 to an end 420. The body 416 is externally-threaded and the eyelet 400 has a corresponding internal thread.
(54) To operate the height adjuster 300, the user engages a tool such as, for example, a wrench having a suitable cross-section with socket 418 of the adjustment rod 410. The user may then rotate the rod 410 about axis 422. When the rod 410 is rotated in the direction indicated by arrow 424, the body 416 is advanced through the eyelet 400. As the body 416 is advanced through the eyelet 400, the sliding wedge 350 is advanced upwardly along the inclined surface 338 of the forward wedge 316, and the mounts 372, 392 rotate relative to the axes 378, 398. Additionally, the sliding wedge 326 is advanced upwardly along the inclined surface 320 of the rear wedge 314. As the sliding wedges 326, 350 are advanced upward, the support frame 302 (and, consequently, the lower frame 68 of the replacement built-in oven 60) is lifted or raised relative to the bottom surface 52 of the cut-out 12.
(55) The adjuster 300, like the adapter 80, includes a plurality of different lift positions. As best seen in
(56) Referring now to
(57) The adjuster 500 also includes a base 506 positioned below the support frame 502 on one side 508 thereof. A second base (not shown) is positioned below the support frame 502 on the opposite side. The base 506 includes a frame 510 with a bottom surface 512 configured to contact the bottom surface 52 of the cut-out 12 when the replacement built-in oven 60 is installed therein.
(58) As best seen in
(59) As shown in
(60) The adjuster 500 includes a locking device 532 to lock the adjuster 500 at each position. In the illustrative embodiment, the locking device 532 includes a pin 534 that is received in a hole 536 extending through the body 518 of the rotating link 516 and is received in one of a pair of holes (not shown) defined in the support frame 502. It will be appreciated that in other embodiments the locking device may take the form of a tab, groove, or other structure capable of locking the adjuster 500 at each position.
(61) The body 518 of the rotating link 516 also includes a rotation stop 542. When the adjuster 500 is moved from the lowered position shown in
(62) There are a plurality of advantages of the present disclosure arising from the various features of the method, apparatus, and system described herein. It will be noted that alternative embodiments of the method, apparatus, and system of the present disclosure may not include all of the features described yet still benefit from at least some of the advantages of such features. Those of ordinary skill in the art may readily devise their own implementations of the method, apparatus, and system that incorporate one or more of the features of the present invention and fall within the spirit and scope of the present disclosure as defined by the appended claims.