MOUNTING DEVICE AND METHOD FOR CONNECTING TWO SUPPORT BEAMS
20180000260 · 2018-01-04
Inventors
Cpc classification
F16B12/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47F5/10
HUMAN NECESSITIES
A47B57/04
HUMAN NECESSITIES
A47B2230/0007
HUMAN NECESSITIES
F16B12/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65G1/023
PERFORMING OPERATIONS; TRANSPORTING
A47B2230/0014
HUMAN NECESSITIES
International classification
A47F1/04
HUMAN NECESSITIES
A47F5/10
HUMAN NECESSITIES
Abstract
A mounting device (10) for connecting two support beams (20, 30, 40) of a rack has an attachment plate (11). The attachment plate (11) has a through-hole (14) arrangeable adjacent an opening (21) of a first (20) of the two support beams and at least one first engaging element (12) for engaging with a recess (31, 32) of a second (30; 40) of the two support beams when the attachment plate (11) is arranged with a first flat side (11C) facing the first support beam (20). The mounting device (10) further has an eccentric stud (15) insertable into the through-hole (14) of the attachment plate (11) and the opening (21) of the first support beam (20). Therein, turning the eccentric stud (15) adjusts a position of the first engaging element (12) in the recess (31, 32) of the second support beam (30; 40).
Claims
1. A mounting device (10) for connecting two support beams (20, 30, 40) of a rack, in particular of a carton flow bed rack (1), comprising: an attachment plate (11) comprising: a through-hole (14) arrangeable adjacent an opening (21) of a first (20) of the two support beams and at least one first engaging element (12) for engaging with a recess (31, 32) of a second (30; 40) of the two support beams when the attachment plate (11) is arranged with a first flat side (11C) facing the first support beam (20); and an eccentric stud (15) insertable into the through-hole (14) of the attachment plate (11) and the opening (21) of the first support beam (20); wherein turning the eccentric stud (15) adjusts a position of the first engaging element (12) in the recess (31, 32) of the second support beam (30; 40).
2. The mounting device of claim 1, wherein the through-hole (14) comprises a section (14R) with a reduced inner diameter interacting with an eccentric outer diameter of the eccentric stud (15) inserted into the through-hole (14).
3. The mounting device of claim 1, wherein the first engaging element (12) is arranged at a first lateral side (11A) of the attachment plate (11).
4. The mounting device of claim 3, wherein at least one second engaging element (13) is arranged at a second lateral side (11B) of the attachment plate (11), and wherein the second engaging element (13) is for engaging with the recess (31, 32) of the second support beam (30; 40) when the attachment plate (11) is arranged with a second flat side (11B) facing the first support beam (20).
5. The mounting device of claim 4, wherein the second engaging element (13), which is arranged on the second lateral side (11B) of the attachment plate (11), is arranged at a different height than the first engaging element (12), which is arranged on the first lateral side (11B) of the attachment plate (11).
6. The mounting device of claim 1, wherein the attachment plate (11) comprises two first engaging elements (12) for respectively engaging with two recesses (31, 32) of the second support beam (30; 40), and wherein the two first engaging means (12) are spaced from each other.
7. The mounting device of claim 1, wherein the eccentric stud (15) is insertable through the through-hole (14) and the opening (21) of the first support beam (20) in an insertion direction (I), and wherein a circumference of the eccentric stud (15) varies along the insertion direction (I) from an insertion end (19) of the eccentric stud (15) to a base end (16) of the eccentric stud (15).
8. The mounting device of claim 7, wherein the circumference of the eccentric stud (15) at its base end (16) is larger than an inner diameter of the through-hole (14) of the attachment plate (11), and wherein an eccentric section (17) of the eccentric stud (15) adjoins the base end (16) and comprises an eccentric circumference.
9. The mounting device of claim 7, wherein the eccentric stud (15) comprises a mounting section (18) adjoining the insertion end (19) and arranged in the opening (21) of the first support beam (20) in an operating position, wherein the insertion end (19) comprises at least partially a larger circumference than the mounting section (18).
10. The mounting device of claim 7, wherein at least one of the base end (16) and the insertion end (19) of the eccentric stud (15) is adapted to be turned by a standard tool.
11. The mounting device of claim 1, wherein the attachment plate (11) is arrangeable inside the first support beam (20) so that the first engaging element (12) engages through or past an end cap (22) of the first support beam (20).
12. A carton flow bed rack (1), comprising at least a side beam (20) and a first end beam (30), wherein the first end beam (30) is mounted to a first end of the side beam (20) by the mounting device (10) of claim 1, and wherein: the attachment plate (11) of the mounting device (10) is attached to the side beam (20), the eccentric stud (15) of the mounting device (10) is inserted into the through-hole (14) of the attachment plate (11) of the mounting device (10) and a first opening (21) of the side beam (20), and the first engaging element (12) of the attachment plate (11) of the mounting device (10) is engaged with a recess (31, 32) of the first end beam (30).
13. The carton flow bed rack (1) of claim 12, wherein the mounting device is a first mounting device and the carton flow bed rack (1) further comprising a second end beam (40), wherein the second end beam (40) is mounted to a second end of the side beam (20) by a second mounting device (10), and wherein: the second mounting device (10) has an attachment plate attached to the side beam (20), the second mounting device (10) having an eccentric stud inserted into the through-hole of the attachment plate of the second mounting device (10) and a second opening (21) of the side beam (20), and the attachment plate of the second mounting device (10) has an engaging element engaged with a recess of the second end beam (40).
14. The carton flow bed rack of claim 13, wherein the first mounting device (10) is identical to the second mounting device (10), and wherein the first end beam (30) is arranged at the first end of the side beam (20), the second end beam (40) is arranged at the second end of the side beam (20), and the first end beam (30) is arranged at a different height than the second end beam (40).
15. A method for connecting two support beams (20; 30; 40) of a rack, in particular of a carton flow bed rack (1), comprising the steps of: arranging an attachment plate (11) with a first flat side (11C) facing a first (20) of the two support beams; arranging a through-hole (14) of the attachment plate (11) adjacent an opening (21) of the first support beam (20); inserting an eccentric stud (15) into both the through-hole (14) of the attachment plate (11) and the opening (21) of the first support beam (20); engaging at least one first engaging element (21) with a recess (31, 32) of a second (30; 40) of the two support beams; and adjusting a position of the first engaging element (12) in the recess (31, 32) of the second support beam (30; 40) by turning the eccentric stud (15).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049]
[0050]
[0051]
[0052]
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[0055]
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DETAILED DESCRIPTION
[0058]
[0059] The carton flow bed rack 1 is supported by at least one support pole 70 arranged in a substantially vertical direction. A base of the support pole 70 abuts the floor and supports the weight of the carton flow bed rack 1 at least partially. The carton flow bed rack 1 may comprise multiple support poles 70, in particular at least four support poles 70 arranged at the four corners of the substantially cubic carton flow bed rack 1.
[0060] The support pole 70 is connected to at least one side beam 20. The side beam 20 is implemented as a support beam and aligned in a substantially horizontal direction. Herein, the side beam 20 may be arranged at an inclination angle of about 1° to about 10°, e.g. of about 5°, from its upper side at the load end to its lower side at the unload end. The side beam 20 is aligned substantially perpendicular to the support pole 70.
[0061] At a first end of the side beam 20, in particular at its unload end, the side beam 20 is connected to an unload beam 30. The unload beam 30 is arranged in a substantially horizontal direction and substantially perpendicular to the side beam 20.
[0062] At the opposite end of the side beam 20, in particular at its load end, the side beam 20 is connected to a load beam 40. The load beam 40 is arranged substantially horizontal and substantially perpendicular to the side beam 20.
[0063] At each of said two ends of the side beam 20, a mounting device 10 is arranged to enable the connection with the respective further support beam, namely the load beam 40 or the unload beam 30. In other words, two mounting devices 10 are arranged at and/or attached to the two ends of the side beam 20. The functionality and further details of the mounting device 10 are explained in reference to the following figures.
[0064] Between the load beam 40 and the unload beam 30, the carton flow bed rack 1 comprises at least one intermediate beam 80 arranged substantially parallel to both the load beam 40 and the unload beam 30. The side beam 20, the load beam 40, the unload beam 30 and the intermediate beam 80 define and support a single level of the carton flow bed rack 1.
[0065] Between the load beam 40 and the intermediate beam 80, the carton flow bed rack 1 comprises at least one wheel track 60. The wheel track 60 comprises a plurality of wheels and/or rolls that support transporting a load, in particular a parcel and/or a carton, loaded onto the wheel track 60 at the load beam 40. The wheel track 60 is shown truncated and may be implemented longer, in particular some meters long. The wheel track 60 may comprise an inclination from the load side to the intermediate beam 80.
[0066] Supported by both the intermediate beam 80 and the unload beam 30, an unload tray 50 is arranged. The unload tray 50 abuts the wheel track 60 at the intermediate beam 80. A load, which is loaded onto the wheel track 60 at the load beam 40, may be transported by gravity by the inclinated wheel track 60 to the intermediate beam 80 where it is transferred to the unload tray 50. The unload tray 50 is arranged in a tilted manner comprising an inclination that enables a sliding movement of a load from the higher end of the unload tray 50, arranged at the intermediate beam 80, towards the lower end of the unload tray 50, arranged at the unload beam 30. At said lower end of the unload tray 50, the unload beam 30 may provide a stop that limits further transportation of the load. Thus, the load may rest upon the unload tray 50 until it is unloaded at the unload beam 30.
[0067] The load beam 40 and the unload beam 30 provide end beams of the carton flow bed rack 1. The side beam 20, the load beam 40 and the unload beam 30 provide support beams of the carton flow bed rack 1.
[0068] Different carton flow bed racks may comprise a plurality of wheel tracks 60 arranged substantially parallel to each other and/or a plurality of unload trays 50 at the same level. In these carton flow bed racks, a plurality of loads, in particular parcels and/or cartons, may be loaded at the load side in parallel, namely the side which ends at the load beam 40. The shown carton flow bed rack 1 supports loading cartons from one side (the load side) and unloading them from the opposite side (the unload side) of the carton flow bed rack 1. This build of the carton flow bed rack is sometimes referred to as FIFO—‘first in first out’. In different embodiments, carton flow bed racks may support loading and unloading at the same side. These builds of the carton flow bed rack are sometimes referred to as LIFO—‘last in first out’. The invention may be implemented as a LIFO and/or as a FIFO carton flow bed rack. A LIFO carton flow bed rack may be implemented without any unload tray 50, because each level of the carton flow bed rack will be loaded and unloaded at the same end beam. Therefore, in a LIFO carton flow bed rack, the loads may only be supported by wheel tracks 60 arranged between both opposite end beams. In another embodiment of a FIFO carton flow bed rack without unload tray, the loads may also be only supported by wheel tracks 60 between the load beam(s) and the respective unload beam(s).
[0069] At the ends of the side beam 20, the mounting devices 10 are arranged to enable the connections to the end beams 30, 40. Here, the mounting devices 10 may be identical. As shown in
[0070]
[0071] At the unload end of the side beam 20 facing the unload beam 30, an end cap 22 is arranged. The side beam 20 is provided as an at least partially hollow profile, wherein the cross section of the side beam 20 is mostly hollow and at least partially surrounded by the e.g. metallic structure forming the side beam 20. The implementation of the profile as at least partially hollow increases the stability of the respective beam. The mounting device 10 is arranged within the hollow profile of the side beam 20.
[0072] At two lateral sides of the attachment plate 11, engaging elements 12, 13 are provided.
[0073] The unload beam 30 may also be provided as a hollow profile comprising a row of upper recesses 32 and a row of lower recesses 31. Both kinds of recesses 31 and 32 are provided as substantially vertically aligned slots comprising a closed upper rim. This closed upper rim of the respective slots provides a support point that is supported by the first engaging elements 12 at the first lateral side of the attachment plate 11 facing the unload beam 30.
[0074]
[0075] The mounting device 10 comprises substantially two elements, namely the attachment plate 11 and the eccentric stud 15.
[0076]
[0077] In the embodiment shown in
[0078] While the upper and lower side of the attachment plate 11 are substantially smooth, its both lateral sides 11A, 11B comprise the engaging elements 12 and 13. The smooth shape of the upper and lower ends/sides of the attachment plate 11 enable an aligned arrangement within the hollow side beam 20. Here, the terms upper and lower refer to the reference system of the Earth.
[0079] The engaging elements 12, 13 protrude from their respective lateral side 11A and 11B in a substantially horizontal direction towards a bend and/or a knee. At said bend and/or knee, they change their alignment in a substantially vertically, upwards directed alignment. Thus, the engaging elements 12, 13 provide sufficient grip and stability within the recesses 31 and 32 to fix the beams together.
[0080] As shown in
[0081] As shown in
[0082] Depending on the orientation of the attachment plate relative to the side beam 20, in particular depending on which of its flat sides 11C or 11D faces the side member 20, the alignment of the attachment plate 11 defines the connection height and/or the installation height for the respective end beam 30, 40.
[0083] As shown in
[0084]
[0085] As shown in
[0086] Adjoining the base end 16, the eccentric stud 15 comprises an eccentric section 17. The eccentric section 17 comprises an eccentric outer diameter. On other words, the outer diameter at the eccentric section 17 is larger on one side than on another side. This is also shown in
[0087] As shown in
[0088] At the insertion end 19 of the eccentric stud, the eccentric stud 15 comprises at least one pin 19P, preferably two pins 19P at opposite sides of the insertion end 19 (see
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[0090]
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[0093] Whenever the eccentric section 17 is oriented so that its side with the largest outer diameter faces the section 14R with the reduced diameter of the inner through-hole 14, the position of the attachment plate 11 relative to the side beam 20 is amended, e.g. lowered. In this lowered position, the first engaging elements 12 may easily be inserted into the recesses 31 and 32. When the eccentric stud 15 is shifted into another position, e.g. into the position shown in
[0094] The eccentric stud 15 may comprise an indicator 16I, in particular at its base end 16 (see
[0095] As shown in, e.g.,
[0096] The mounting device 10 enables a simple, durable and fast assembly of the carton flow bed rack 1.
LIST OF REFERENCE NUMERALS
[0097] 1 carton flow bed rack [0098] 10 mounting device [0099] 11 attachment plate [0100] 11A first lateral side [0101] 11B second lateral side [0102] 11C first flat side [0103] 11D second flat side [0104] 11I indicator [0105] 12 first engaging element [0106] 13 second engaging element [0107] 14 through-hole [0108] 14R section with reduced diameter [0109] 15 eccentric stud [0110] 16 base end [0111] 16I indicator [0112] 16T turn head [0113] 17 eccentric section [0114] 18 mounting section [0115] 19 insertion end [0116] 19P pin [0117] 20 side beam [0118] 21 opening [0119] 22 end cap [0120] 30 unload beam [0121] 31 lower recess [0122] 32 upper recess [0123] 40 load beam [0124] 50 unload tray [0125] 60 wheel track [0126] 70 support pole [0127] 80 intermediate beam [0128] I insertion direction [0129] D diameter direction