Device for measuring the conductivity of a liquid in order to determine very low levels of total organic carbon (TOC) in pure and ultra-pure water
10768132 ยท 2020-09-08
Assignee
Inventors
- Pascal Rajagopalan (Palaiseau, FR)
- Yves Gaignet (Montigny le Bretonneux, FR)
- Celine Le Ninivin Glipa (Verneuil sur Seine, FR)
Cpc classification
International classification
Abstract
The present patent application relates to a device (1) for measuring the conductivity of a liquid, which comprises a measuring chamber for containing a sampling volume to be irradiated with UV rays formed in a hydraulic body (4) which comprises an inlet channel for feeding the measuring chamber with liquid to be measured and an outlet channel for removing the measured liquid from the measuring chamber, the inlet channel and the outlet channel emerging on either side beyond a surface exposed to the UV rays, such that only the sampling volume contained in the measuring chamber is irradiated. The present patent application is also directed towards a use of such a device and to a purification system comprising such a device.
Claims
1. Device for measuring the conductivity of a liquid, comprising a ceramic hydraulic body having a measuring chamber formed therein for containing a sampling volume to be irradiated with ultraviolet (UV) rays, said measuring chamber being defined in said ceramic hydraulic body by a base of said ceramic hydraulic body and by side walls of said ceramic hydraulic body extending from said base, a UV-transparent window being located between the measuring chamber and a source of UV rays, hermetically closing a first side of the measuring chamber, the measuring chamber opening at least on the first side onto a first surface of said ceramic hydraulic body and being closed on one side of a second surface of said ceramic hydraulic body by said base, the UV-transparent window covering at least part of the first surface, closing the measuring chamber hermetically on the side of the first surface, and wherein an inlet channel is formed in said ceramic hydraulic body for feeding the measuring chamber with liquid to be measured and an outlet channel is formed in said ceramic hydraulic body for removing the measured liquid from the measuring chamber, the inlet channel and the outlet channel emerging on either side beyond a surface exposed to UV rays, and only the sampling volume contained in the measuring chamber is irradiated, wherein said base comprises two electrodes positioned in said measuring chamber, and wherein the measuring chamber has a thickness of between 0.5 mm and 4 mm, a volume of greater than or equal to 400 l and a surface area of irradiated material of less than or equal to 600 mm.sup.2.
2. Device according to claim 1, wherein said ceramic hydraulic body comprises an inlet to which is connected the inlet channel, and an outlet to which is connected the outlet channel, the inlet channel having an inlet channel port emerging in the measuring chamber via one of said side walls laterally delimiting the measuring chamber, and said outlet channel having an outlet channel port emerging in the chamber via another one of said side walls laterally delimiting the measuring chamber.
3. Device according to claim 1, wherein the second surface of said ceramic hydraulic body comprises a recess delimited by a contour surrounding the measuring chamber to position the base comprising electrodes such that the electrodes are facing the measuring chamber, and the recess being hollowed into said ceramic hydraulic body and having a size adjusted to the base to house it therein.
4. Device according to claim 1, wherein the first surface of said ceramic hydraulic body comprises a recess delimited by a contour surrounding the measuring chamber, to position the UV-transparent window, and the recess being hollowed into said ceramic hydraulic body and having a size adjusted to the window to house it therein.
5. Device according to claim 1, wherein said ceramic hydraulic body is made of ceramic comprising at least 16 weight % of alumina.
6. Device according to claim 5, wherein the ceramic of said ceramic hydraulic body is a machinable vitroceramic.
7. Device according to claim 5, wherein said ceramic hydraulic body is composed of a ceramic comprising at least 99% alumina.
8. A method of using a device according to claim 1, comprising positioning such that a flow of fluid in the measuring chamber is vertical and ascending, the inlet channel having an inlet port emerging in the measuring chamber under the outlet channel.
9. Water purification system, comprising a device according to claim 1, the device being fixed onto an electronic card such that an inlet port of the inlet channel emerges in the measuring chamber under the outlet channel such that a flow of fluid in the measuring chamber is vertical and ascending, the inlet channel and the outlet channel each having at least a portion in the continuation of each other, the portions emerging in the measuring chamber face to face.
10. The device according to claim 1, wherein one of said two electrode is a measuring electrode, and wherein said device further comprises a thermistor housed in said measuring electrode, wherein said measuring electrode comprising the thermistor is introduced into said measuring chamber via an orifice formed laterally in said ceramic hydraulic body.
Description
(1) The invention will be clearly understood and the advantages thereof will emerge more clearly on reading the detailed description that follows, with reference to the attached drawings (the scales of which are not representative), which are given as illustrations without any limitation, in which:
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(16) It should be pointed out in this regard that the description which follows is that of preferred embodiments, which are given as non-limiting examples.
(17) With reference to
(18) Between the two parts 10a, 10b are housed a UV-transparent window 2 and a hydraulic body 4 comprising a measuring chamber 400 with a base which has here a parallelepiped rectangle overall shape. Thus, the window 2 and the chamber 400 with its base constitute here the conductivity measuring cell. It is described later that the base may be, for example, a substrate 3 or an integral part 421 of the hydraulic body 4, or even an independent plate (not shown).
(19) To take a measurement, the liquid to be analysed is conveyed via a liquid inlet hose 105. This hose is connected on the one hand to a hydraulic circuit of a purification system of the water to be analysed (not shown), and on the other hand to an inlet 106 of the mounting base 10a. As shown in
(20) For the removal of fluid, the mounting base 10a of the device 1 has a second orifice 109 (see
(21) The liquid thus transits via the inlet hose 105, the first pipe 107 and then an inlet channel 404 of the hydraulic body 4 before arriving in the chamber 400 where the measurement is taken.
(22) Once the measurement has been taken, for example by means of electrodes 30, the liquid is removed via an outlet channel 406 of the hydraulic body 4, it passes via the second pipe 110, via the electrovalve 6 (exiting the mounting base 10a via the electrovalve inlet 111, and re-entering via the electrovalve outlet 112), and then via the third pipe 113, and is finally conveyed to a drain or to the inlet of the water purification system to be recycled, by the outlet hose 115.
(23) The mounting base 10a has, on a side opposite the electrovalve 6, a stop 11 which serves, for example, as a foolproofing for assembling the device 1 and facilitating the positioning of the hydraulic body 4 on the mounting base 10a, especially to ensure that the inlet 403 and the outlet 405 are indeed facing the orifices 108 and 109.
(24) The window 2 is here a simple UV-transparent rectangular plate made, for example, of quartz glass.
(25) According to embodiment examples of
(26) According to one embodiment example of the substrate, which is shown, for example, in
(27) It is more ergonomic for the configuration of the device 1 to be able to have both the liquid inlet hose 105 and outlet hose 115, and the FPC on the same side. And, irrespective of the embodiment of the hydraulic body 4, it is also more practical for the inlet 403 to be positioned towards the electrovalve 6 and for the outlet 405 to be positioned towards the lamp 5 on account of the weights of the electrovalve 6 and the lamp 5, especially when the device 1 is positioned vertically.
(28) In the embodiment example of substrate 3 as shown in
(29) Such an electrode 30 is composed, for example, of an electrically conductive body 31, which is thermally conductive if the electrode comprises a thermistor (for example made of titanium, optionally coated with platinum or gold) to which is connected a cable 35 for retrieving the measurement, for example for connection to a computer (not shown). Where appropriate, an electrode 30 comprises a thermistor 33 immersed in a heat-conducting binder filling a space 32, and also connected to a measurement retrieval system via a connection cable 34 (for example for connection to a computer, not shown). The electrode may also comprise any other necessary cabling, for example for earthing or the like.
(30) Two electrodes have, for example, one of the following configurations:
(31) TABLE-US-00002 Distance Length of an between two electrode Diameter electrodes (mm) (mm) (mm) 18 1.2 1 18 1.2 0.5 28 1.2 1 28 1.2 0.5 18 2 1 18 2 0.5 28 2 0.5
(32) The hydraulic body 4 comprises a hydraulic circuit enabling the fluid to be conveyed to the measuring chamber 400, to be analysed and then removed. It has a parallelepiped rectangle overall shape, and is preferably made of ceramic based on at least 16% alumina, and preferably vitroceramic, of injected ceramic, or of machinable ceramic, or, for example, of MACOR, as explained previously.
(33) The hydraulic body 4 mainly has a first surface 401, against at least a part of which is positioned the window 2, and a second surface 402 comprising the base of the chamber 400. In the embodiment example of
(34) According to this embodiment example, the chamber 400 is formed passing through the hydraulic body 4 such that it emerges on one side on the first surface 401 of the hydraulic body 4 and on another side on the second surface 402 of the hydraulic body 4. It is formed at the core, in the hydraulic body 4, but is, for example, possibly eccentric for the passage of an FPC, as is detailed hereinbelow.
(35) Thus, the device 1 has an arrangement such that the substrate 3 is positioned against a part of the second surface 402 of the hydraulic body 4, between the hydraulic body 4 and the mounting base 10a. It is thus considered here that the second surface 402 is a lower surface of hydraulic body 4. The window 2 is, itself, located between the support 10b of the lamp 5 and the hydraulic body 4, against at least a part of the first surface 401 of the hydraulic body 4. It is thus considered here that the first surface 401 is an upper surface.
(36) Needless to say, the terms lower, upper, first and second are arbitrary and are used herein merely for the sake of clarity with reference to the figures.
(37) More precisely, the window 2 is positioned so as to be both facing the chamber 400 and an aperture 100 (not visible in the figures) for housing the lamp 5 allowing irradiation focused on a liquid sample contained in the chamber 400. Similarly, the substrate 3 is positioned against a part of the second surface 402 such that the electrodes 30 present on the working zone 302 are facing the chamber 400.
(38) Thus, the UV-transparent window 2 covers at least a part of the first surface 401 by closing the chamber 400 on the side of the first surface 401, and the substrate 3 covers a part of the second surface 402 by closing the chamber 400 on the side of the second surface 402.
(39) For the circulation of the fluid, the hydraulic body 4 comprises an inlet 403 for feeding the chamber 400 with liquid to be measured and an outlet 405 for removing the liquid once measured, the inlet 403 and the outlet 405 being located outside the part of the second surface 402 covered by the substrate 3. This makes it possible, inter alia, to avoid any machining or piercing of the substrate 3 for the circulation of the fluid in the device 1. The absence of holes in the working zone 302 of the substrate 3 also makes it possible to reduce the surface of this working zone, which is the surface exposed to the UV rays. This reduction is also facilitated by the absence of photo-oxidation electrodes which are occasionally in addition to the measuring electrodes 30.
(40) In the present embodiment example, the inlet 403 and the outlet 405 are formed in the second surface 402 outside a positioning zone of the substrate 3, or such that it is possible to position the substrate 3 against the second surface 402 with the working zone 302 facing the chamber 4 without the substrate 3 obstructing either the inlet 403 or the outlet 405.
(41) In the hydraulic body 4, an inlet channel 404 is connected to the inlet 403, and an outlet channel 406 is connected to the outlet 405, the inlet channel 404 and the outlet channel 406 both emerging in the chamber 400, respectively at ports 407 and 408 formed in a side wall 40 of the chamber 400, as illustrated in
(42) Thus, in the present implementation example, the hollow 411 is formed between two traversing holes 412a and 412b of the hydraulic body 4 through which pass, respectively, fixing elements 101a and 101b, for holding together the two parts 10a and 10b of the case 10 of the device 1.
(43) In this example, six fixing elements 101 (a to f), which are, for example, screws, are envisaged, but their number is obviously variable. They each pass through a hole 102 made in the support 10b, one of holes 412 (a to f) of the hydraulic body 4, and fix into holes 103 of the mounting base 10a, for example by screwing. The window 2, the hydraulic body 4 and the substrate 3 are thus slightly compressed between the support 10b and the mounting base 10a to ensure leak-tightness, which is optionally reinforced with various seals.
(44) In the implementation example of
(45) To reinforce the leak-tightness, for example, the hydraulic body 4 optionally has a reinforcement 413 around the inlet 403 and a reinforcement 414 around the outlet 405 which are intended, for example, each to receive an O-ring seal 104a, 104b (which are visible, for example, in
(46) The recess 409, which is intended to receive at least a part of the substrate 3, also comprises, for example, a groove 415, surrounding the chamber 400, to receive therein a seal (not shown) reinforcing the leak-tightness and especially the isolation of the working zone 302 of the part 303 of the substrate 3, for example.
(47) Similarly, with reference to the embodiment of
(48) In the implementation example of
(49) However, in an embodiment in which the groove 419 and the recess 416 are distinct, it is preferable for the groove 419 to be positioned between a contour 417 of the recess 416 and the chamber 400.
(50) In these implementation examples, the contour 417 of the recess 416, or even the groove 419 if it exists, surrounds not only the chamber 400 but also at least a portion of the inlet channel 404 and of the outlet channel 406 so that a port 403a linked to the inlet 403 via a portion of the inlet channel 404 and a port 405a linked to the outlet 405 via a portion of the outlet channel 406 are within the zone delimited by the groove 419 if it exists or the contour 417, i.e. that of the two which is the closer to the chamber 400.
(51) The ports 403a and 405a are not necessarily located in line with the inlet 403 and the outlet 405. They may be offset, for example recentred, close to each other relative to the inlet 403 and the outlet 405. This means that, per se, the inlet 403 and the outlet 405 may be located outside the contour 417 and/or the groove 419 if it were plotted identically on the second surface 402 of the hydraulic body 4. The inlet channel 404 and the outlet channel 406 then have, for example, an obtuse angle, i.e. greater than a right angle as illustrated in the present implementation example. An obtuse angle is also preferable to an acute angle to avoid disrupting the flow.
(52) In order to promote the flow by minimising the formation of bubbles or turbulence, it is preferable for the inlet channel 404 and the outlet channel 406 to emerge in the chamber 400 parallel to the base of the chamber 400, in this case the substrate 3, and/or of the window 2. The inlet channel 404 has a portion 404a between the port 403a and the port 407 parallel to the base of the chamber 400, and which is also in this case rectilinear, and the outlet channel 406 has a portion 406a between the port 405a and the port 408 parallel to the base of the chamber 400, and also in this case rectilinear. Furthermore, the portions 404a and 406a are in the present case in the continuation of each other and facing each other.
(53) To facilitate the production and/or maintenance of the hydraulic body, the portions 404a and 406a are open, i.e. formed by grooves hollowed into the first surface 401, in the recess 416, such that the flow is directed and the channels 404 and 406 are closed up to the ports 407 and 408 by the window 2, tangential, and in leak-tight contact with at least a part 416a directly surrounding the chamber 400 and the portions 404a and 406a of the channels 404 and 406. Such a design of the inlet channel 404 and outlet channel 406 thus allows easy cleaning of all of the hydraulic circuit of the hydraulic body 4 since all the parts of the circuit are visible, and accessible. Furthermore, a bend formed in the inlet channel 404 and outlet channel 406 is preferably rounded to limit any formation of turbulence in the flow.
(54) Finally, the hydraulic body 4 optionally comprises other different recesses, for example hollowed-out rectangular recesses 420 (for example in the embodiment of
(55) Various forms of seals may be made, for instance seals with a lip to follow the shape of the hydraulic body and to prevent a dead volume of water in the part 416a.
(56) The materials of the seals are selected so as to have little organic residue expelled during irradiation with UV rays and on contact with pure or ultra-pure water. These materials may be based on fluorocarbon polymer, for example (PTFE, PEEK, Viton, nitrile, etc.). These seals may be obtained conventionally by moulding or pressing, for example.
(57) The embodiment of
(58) The chamber 400 is, in the present case, centred along the width and the length relative to the hydraulic body 4 due to the absence of FPC on a substrate, but its depth is less than that of the hydraulic body 4 such that base 421 is tangential to the portions 404a and 406a of the inlet channel 404 and the outlet channel 406. Thus, the portions 404a and 406a are both tangential to the base 421 and to the part 416a, and have a height identical to the thickness of the chamber 400.
(59) Furthermore, the ports 407 and 408 have a flared funnel shape, so as to further minimise the flow disruptions.
(60) The sensors are made in the present case by two head-to-tail electrodes 30, at least one of which preferably comprises a thermistor, inserted on either side of the hydraulic body 4 via channels 422 (optionally provided with a seal 423). The electrodes 30 are, for example, of the type described previously with reference to
(61) The various characteristics presented with reference to the three embodiments detailed previously may, of course, be combined according to need with the evaluation of a person skilled in the art.
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(63) The chamber 400, of parallelepiped rectangle overall shape, has, for example with reference to the first line relating to the present invention, a length (L) of 18.4 mm, a width (l) of 8 mm and a thickness (e) of 2.7 mm, i.e. a volume (V) of about 397 l. The total irradiated surface area (S) is determined by the following formula: 2*surface area exposed to the rays (s=L*l)+side surface (2*(L+l)*e).
(64) In the present case, the total irradiated surface area is:
2*(18.4*8)+2*(18.4+8)*2.7=436.96 mm.sup.2.
(65) Thus, the dimensions of the elements are such that the ratio (S/V) is 436.96/397=1.1 mm.sup.2/l.
(66) This table thus shows, for various chamber dimensions, the influence of the thickness and the active surface area on the ratio (S/V). A thickness of less than 150 m and a water volume of less than 30 l coupled with photo-catalysis electrodes, as indicated in U.S. Pat. No. 6,444,474, allow very rapid photo-oxidation of the fluid but give a ratio (S/V) of greater than 13 mm.sup.2/l irrespective of the chamber geometry, the extractables generator then preventing measurements of low TOC. The inlet and outlet for the fluid in the measuring chamber parallel to the UV radiation and the photo-catalysis electrodes require space, preventing miniaturisation of the chamber, or even of the cell.
(67) Since the present invention makes it possible especially to minimise the surface area (S) of irradiated materials while at the same time maximising the volume (V), it is thus possible to reduce the ratios (S/V).
(68) However, the volume (V) is limited by the thickness (e) of the chamber 400.
(69) Specifically, as shown in
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(71) Theoretically, the conductivity after oxidation of a pure water, initially at 0.86 S/cm comprising 10 ppb of organic compounds, reaches 0.8995 S/cm, i.e. an increase of 4%.
(72) As shown by the triangle curve of FIG. 5 of document U.S. Pat. No. 6,444,474, the leaching produces a conductivity variation of 5.2 S/cm/min, which would induce a constant error of 520%. A 2.6% variation is thus not detectable.
(73) As shown by
(74) Needless to say, the present invention is not limited to the preceding description, but covers any variant in the context of the claims hereinbelow.