Apparatuses for wetting mildew-removal strips and related methods
10766051 ยท 2020-09-08
Inventors
Cpc classification
B05C5/002
PERFORMING OPERATIONS; TRANSPORTING
B05C5/0229
PERFORMING OPERATIONS; TRANSPORTING
B05D1/26
PERFORMING OPERATIONS; TRANSPORTING
B05C5/0208
PERFORMING OPERATIONS; TRANSPORTING
B05C11/1044
PERFORMING OPERATIONS; TRANSPORTING
B08B3/08
PERFORMING OPERATIONS; TRANSPORTING
B08B3/04
PERFORMING OPERATIONS; TRANSPORTING
C11D3/48
CHEMISTRY; METALLURGY
International classification
B05C5/02
PERFORMING OPERATIONS; TRANSPORTING
B05C11/10
PERFORMING OPERATIONS; TRANSPORTING
B08B3/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus for wetting one or more absorbent strips with a solution can comprise a solution tray and a dispenser tray, each comprising a base that defines opposing upper and lower surfaces and one or more openings and a sidewall extending away from the upper surface and disposed along a periphery of the base. One or more dispensers can each include a tube extending between first and second ends, the first end being coupled to the dispenser tray's base such that the tube is configured to receive solution from a respective one of the opening(s) of the dispenser tray. An applicator tray can be configured to receive the strip(s). The solution, dispenser, and applicator trays are positionable to permit solution to flow through the solution tray's opening(s) onto the dispenser tray's base, through the dispenser tray's opening(s) into the dispenser(s), and through the dispenser(s) onto the applicator tray.
Claims
1. An apparatus for wetting at least one absorbent strip with a solution, the apparatus comprising: a dispenser tray comprising: a base that defines opposing upper and lower surfaces and at least one dispenser tray opening; a sidewall that extends away from the upper surface and is disposed along a periphery of the base; and at least one dispenser, including: a tube extending between first and second ends, the first end coupled to the base of the dispenser tray such that the tube is configured to receive solution from a respective one of the at least one dispenser tray opening; and a flow restrictor coupled in fixed relation to the second end of the tube and defining an outlet of the dispenser such that solution from the tube is permitted to pass through the flow restrictor to the outlet, the flow restrictor having a maximum internal transverse dimension that is less than or equal to 90% of a maximum internal transverse dimension of the tube; an applicator tray configured to receive the at least one absorbent strip; first and second support frames, wherein: the dispenser tray and the applicator tray are configured to extend between and be removably coupled to the support frames such that the at least one dispenser overlies the applicator tray; and at least one dispenser rail that is slidable between: an open position in which solution is permitted to flow from the at least one dispenser onto the applicator tray; and a closed position in which solution is not permitted to flow from the at least one dispenser onto the applicator tray; wherein the applicator tray is configured to be pivotably coupled to the second support frame such that the applicator tray is pivotable between: a first position in which at least a majority of the at least one dispenser does not overlie the applicator tray; and a second position in which the at least one dispenser overlies the applicator tray; wherein the dispenser tray and applicator tray are positionable such that when the dispenser tray receives the solution, the solution is permitted to flow: through the at least one dispenser tray opening into the at least one dispenser; and through the at least one dispenser onto the applicator tray to wet the at least one absorbent strip with the solution when the at least one absorbent strip is on the applicator tray.
2. The apparatus of claim 1 further comprising a solution tray comprising: a base that defines opposing upper and lower surfaces and at least one solution tray opening; and a sidewall that extends away from the upper surface and is disposed along a periphery of the base; wherein the solution tray and dispenser tray are positionable such that when the solution tray receives the solution, the solution is permitted to flow through the at least one solution tray opening onto the base of the dispenser tray.
3. The apparatus of claim 2, wherein the solution tray comprises a lid that: is movable between an open position and a closed position in which the lid overlies at least a majority of the base of the solution tray; and comprises at least one spike configured to puncture a packet that is disposed on the solution tray when the lid is moved to the closed position.
4. The apparatus of claim 1, wherein the at least one dispenser rail comprises: at least one plug positioned such that, when the at least one dispenser rail is in the closed position, each of the at least one plug engages the outlet of a respective one of the at least one dispenser to seal the outlet; and at least one dispenser rail opening positioned such that, when the at least one dispenser rail is in the open position, for each of the at least one dispenser rail opening solution from a respective one of the at least one dispenser is permitted to pass through the dispenser rail opening.
5. The apparatus of claim 1, wherein for each of the at least one dispenser a maximum internal transverse dimension of the flow restrictor is less than or equal to 40% of a maximum internal transverse dimension of the tube.
6. The apparatus of claim 5, wherein for each of the at least one dispenser a maximum internal transverse dimension of the flow restrictor is less than or equal to 0.10 inches.
7. The apparatus of claim 2, wherein: each of the solution tray, the dispenser tray, and the applicator tray has: a length measured in a first direction; and a width measured in a second direction that is perpendicular to the first direction; for each of the dispenser tray and the applicator tray, the width of the tray is less than or equal to 30% of the length of the tray; and the length of the solution tray is less than or equal to 50% of each of the lengths of the dispenser tray and the applicator tray.
8. An apparatus for wetting at least one absorbent strip with a solution, the apparatus comprising: a dispenser tray comprising: a base that defines opposing upper and lower surfaces and at least one dispenser tray opening; a sidewall that extends away from the upper surface and is disposed along a periphery of the base; and at least four dispensers, including: a tube extending between first and second ends, the first end coupled to the base of the dispenser tray such that the tube is configured to receive solution from a respective one of the at least one dispenser tray opening; and a flow restrictor coupled in fixed relation to the second end of the tube and defining an outlet of the dispenser such that solution from the tube is permitted to pass through the flow restrictor to the outlet, the flow restrictor having a maximum internal transverse dimension that is less than or equal to 90% of a maximum internal transverse dimension of the tube; an applicator tray configured to receive the at least one absorbent strip, wherein the applicator tray comprises at least two platforms; the dispensers are positioned in two or more sets of two or more dispensers, each of the sets configured to overlie a respective one of the platforms; first and second support frames, wherein: the dispenser tray and the applicator tray are configured to extend between and be removably coupled to the support frames such that the at least one dispenser overlies the applicator tray; and comprising at least one dispenser rail that is slidable between: an open position in which solution is permitted to flow from the at least one dispenser onto the applicator tray; and a closed position in which solution is not permitted to flow from the at least one dispenser onto the applicator tray; wherein the dispenser tray and applicator tray are positionable such that when the dispenser tray receives the solution, the solution is permitted to flow: through the at least one dispenser tray opening into the at least one dispenser; and through the at least one dispenser onto the applicator tray to wet the at least one absorbent strip with the solution when the at least one absorbent strip is on the applicator tray.
9. The apparatus of claim 8, wherein the at least two platforms include at least one upper platform and at least one lower platform, the at least one lower platform being positioned lower than each of the at least one upper platform.
10. The apparatus of claim 8, wherein: the dispenser tray has a length measured in a first direction and a width measured in a second direction that is perpendicular to the first direction that is less than or equal to 30% of the length; and for each of the sets of dispensers, at least two of the dispensers are separated by a distance, measured in the first direction, that is greater than or equal to 50% of the length of the dispenser tray.
11. The apparatus of claim 8, comprising for each of the sets of dispensers, a rail support that: is coupled to dispensers of the set; and defines a guide that is disposed below the flow restrictors of the set and is configured to receive a respective one of the dispenser rails.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following drawings illustrate by way of example and not limitation. For the sake of brevity and clarity, every feature of a given structure is not always labeled in every figure in which that structure appears. Identical reference numbers do not necessarily indicate an identical structure. Rather, the same reference number may be used to indicate a similar feature or a feature with similar functionality, as may non-identical reference numbers. Views in the figures are drawn to scale, unless otherwise noted, meaning the sizes of the depicted elements are accurate relative to each other for at least the embodiment in the view.
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DETAILED DESCRIPTION
(13) Referring to
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(15) To allow solution to flow onto dispenser tray 18, base 26 of solution tray 14 can define one or more openings 34, such as greater than or equal to any one of, or between any two of, 1, 2, 3, 4, 5, 6, 7, or 8 openings; as shown, the base defines three openings. In this manner, solution received by solution tray 14 is permitted to flow through opening(s) 34 onto dispenser tray 18. In some embodiments, base 26 of solution tray 14 can be sloped toward opening(s) 34 to facilitate this flow.
(16) Solution tray 14 can comprise a lid 38 that is movable between an open position (
(17) Lid 38 can be configured to release solution from a packet disposed on solution tray 14. For example, lid 38 can comprise one or more spikes 42 protruding outwardly from an interior surface of the lid. A packet can be placed on solution tray 14 when lid 38 is opened, and when the lid is closed, spike(s) 42 can puncture the packet such that solution drains from the packet into the solution tray and/or through opening(s) 34. Spike(s) 42 can be positioned such that the spike(s) are configured to puncture the top and, preferably, bottom portions of the packet. To illustrate, lid 38 can comprise a spike 42 for each of opening(s) 34, the spike(s) being positioned such that when the lid is in the closed position each of the spike(s) extends through a respective one of the opening(s). To do so, each of spike(s) 42 can have a length that is larger than depth 54 of solution tray 14; for example, each of the spike(s) can have a length that is greater than or equal to any one of, or between any two of, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, or 2.0 inches (e.g., between 1.3 and 1.7 inches, or approximately 1.5 inches). Puncturing the packet at each of opening(s) 34 can facilitate the flow of solution through the opening(s).
(18) As shown in
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(20) Dispenser tray 18 can include one or more dispensers 82, such as greater than or equal to any one of, or between any two of, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, or more dispensers (e.g., two or more or four or more dispensers); as shown, there are three rows of nine dispensers. Each of dispenser(s) 82 can comprise a tube 86 extending between first and second ends 90a and 90b, the first end coupled to lower surface 64a of base 26 such that the tube can receive solution from one of opening(s) 74. Each of dispenser(s) 82 can also include a flow restrictor 94 that can be coupled to second end 90b of tube 86 and define an outlet 98 of the dispenser through which solution can be deposited onto applicator tray 22. Flow restrictor 94 can have a maximum internal transverse dimension 102 that is smaller than a maximum internal transverse dimension 106 of tube 86 to dispense the solution in a controlled manner. To illustrate, transverse dimension 102 of flow restrictor 94 can be less than or equal to any one of, or between any two of, 0.10, 0.09, 0.08, 0.07, 0.06, 0.05, or 0.04 inches (e.g., between 0.04 and 0.08 inches, or approximately 0.0625 inches) and transverse dimension 106 of tube 86 can be greater than or equal to any one of, or between any two of, 0.20, 0.21, 0.22, 0.23, 0.24, 0.25, 0.26, 0.27, 0.28, 0.29, or 0.30 inches (e.g., between 0.22 and 0.28 inches, or approximately 0.25 inches). Each of opening(s) 74 can have substantially the same shape and size as a cross-section of each of tube(s) 86 (e.g., such that a transverse dimension of opening 74 is substantially the same as transverse dimension 106).
(21) Tube(s) 86 and flow restrictor(s) 94 can each have a length suitable to facilitate flow and to contain the volume of solution to be dispensed. For example, each of cylinder(s) 86 can have a length 110, measured between first and second ends 90a and 90b, that is greater than or equal to any one of, or between any two of, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, or 1.3 inches (e.g., approximately 1 inch) and each of flow restrictor(s) 94 can have a length, measured between second end 90b and outlet 98, that is greater than or equal to any one of, or between any two of, 0.10, 0.15, 0.20, 0.25, 0.30, 0.35, or 0.40 inches (e.g., approximately 0.25 inches).
(22) Dispenser tray 18 can include multiple dispensers 82 positioned in one or more, optionally two or more, sets of dispensers (e.g., one set for each of the absorbent strip(s) to be wetted) such that each of the set(s) is configured to deposit solution onto a respective one of the strip(s). Because the absorbent strip(s) to be wetted can be relatively long (e.g., having a length that is greater than or equal to any one of, or between any two of, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, or 24 inches) (e.g., such that the strip(s) can cover long but narrow grout and/or caulk lines), for each of the set(s) of dispensers 82, the dispensers can be positioned to deposit the solution onto different locations along the length of the absorbent strip, thereby facilitating a uniform wetting thereof. As shown, dispenser tray 18 includes three sets of nine dispensers 82, each of the sets defining a row of dispensers along length 118 of the dispenser tray such that the dispenser tray is configured to deposit solution onto three absorbent strips. For each of the set(s) of dispensers 82, at least two of the dispensers can be spaced apart by a distance, measured in a direction aligned with length 118 (e.g., in the first direction), that is greater than or equal to any one of, or between any two of, 50%, 60%, 70%, 80%, or 90% of length 118. To accommodate a suitable lengthwise positioning of dispensers 82 and to distribute solution to the dispensers, length 118 of dispenser tray 18 can be relatively long (e.g., relative to length 46 of solution tray 14, whose shorter length may be better suited for accommodating a solution packet). For example, length 118, measured in the first direction, can be greater than or equal any one of, or between any two of, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, or 25 inches (e.g., approximately 20 inches) and/or length 46 of solution tray 14 can be less than or equal to any one of, or between any two of, 70%, 60%, 50%, 40%, 30%, 20%, or 10% (e.g., less than or equal to 50%, or between 25% and 35%) of the length of the dispenser tray.
(23) Because each of the absorbent strip(s) can be relatively narrow, dispenser tray 18 can have a relatively narrow (relative to its length 118) width 122. For example, width 122 can be less than or equal to any one of, or between any two of, 50%, 40%, 30%, 20%, or 10% (e.g., less than or equal to 30%, or between 5% and 15%) of length 118, such as less than or equal to any one of, or between any two of, 3.0, 2.8, 2.6, 2.4, 2.2, 2.0, 1.8, 1.6, 1.4, or 1.2 inches (e.g., between 1.5 and 2.5 inches, or approximately 2 inches).
(24) Referring additionally to
(25) When apparatus 10 includes multiples sets of dispensers 82, rail assembly 138 can include multiple dispenser rails 142, one for each of the sets; each of the dispenser rails can define one opening 146 and one plug 150 for each of the dispensers of the set. In the illustrated embodiment, rail assembly 138 includes three dispenser rails 142one for each of the three rows of dispensers 82each having nine dispenser openings 146 and nine plugs 150one for each of the nine dispensers of a row. In a preferred embodiment, dispenser rails 142 are connected to a bar 154 that can comprise pull tab 158 that extends from the bar such that the rails can be slid between the open and closed positions at the same time by pulling or pushing the pull tab.
(26) Dispenser tray 18 can comprise, for each of the sets of dispensers 82, a rail support 130 that is coupled to each of tubes 86 of the set at second end 90b and defines a guide 134 configured to receive a respective one of dispenser rails 142 such that the dispenser rail is slidably supported in the guide. Guide 134 can be disposed below outlets 98 defined by flow restrictors 94 of the set.
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(28) To accommodate multiple absorbent strips, applicator tray 22 can define two or more platforms 162a and 162b, each extending in a direction aligned with length 174 of applicator tray 22 (e.g., in the first direction) and configured to hold a respective one of the absorbent strips. Platforms 162a and 162b can be arranged in any suitable manner; for example, those platforms can include one or more lower platforms 162a and one or more upper platforms 162b that are positioned lower than each of the upper platforms; as shown, applicator tray 22 includes one lower platform 162a disposed between two upper platforms 162b such that the tray can accommodate three absorbent strips. In other embodiments, however, base 166 of applicator tray 22 need not be divided into upper platform(s) 162b and lower platform(s) 162a (e.g., such that the base is planar and defines coplanar platforms, whether or not one or more structures segregate those coplanar platforms). For these multi-platform embodiments configured to wet multiple strips, each of the sets of dispensers 82 can be positioned to overlie a respective one of platforms 162a and 162b such that the set can deposit solution onto an absorbent strip disposed on the platform.
(29) Apparatus 10 can be configured to permit easy assembly and disassembly thereof for storage. For example, apparatus 10 can comprise first and second support frames 190a and 190b, wherein dispenser tray 18 and/or applicator tray 22 are configured to extend between and be removably coupled to the support frames such that dispenser(s) 82 overlie the applicator tray. As mentioned above, solution tray 14 can be removably coupled to dispenser tray 18 (e.g., via brace(s) 58 and slot(s) 78) and, because it has a length 46 smaller than length 118 of the dispenser tray, need not extend between the support frames. In a preferred embodiment, each of support frames 190a and 190b has two legs 194 that, optionally, are extendable. When dispenser tray 18 and applicator tray 22 are coupled to support frames 190a and 190b and solution tray 14 is coupled to the dispenser tray, legs 194 of the frames can be disposed on the ground such that apparatus 10 is freestanding and the solution tray, dispenser tray, and applicator tray are positioned away from the ground.
(30) To promote stability, each of support frames 190a and 190b can be A-shaped, with the width of the frame tapering such that a bottom portion is wider than the top portion. Apparatus 10 can also include a stabilizing body 198 that can extend between and be connected to support frames 190a and 190b to stabilize a bottom portion of apparatus 10; dispenser tray 18 can provide stability for a top portion of the apparatus.
(31) Dispenser tray 18, applicator tray 22, and stabilizing body 198 can be coupled to support frames 190a and 190b in any suitable manner. For example, dispenser tray 18 can include a plurality of hangers 126 such that each of the widthwise sections of sidewall 66 includes at least one of the hangers protruding therefrom andreferring additional to
(32) Referring additionally to
(33) This pivotability of applicator tray 22 may facilitate disposal and removal of absorbent strips. When applicator tray 22 is pivoted open to the first position, one or more absorbent strips can easily be placed thereon. After placing the absorbent strip(s), applicator tray 22 can be swung closed to the second position such that the strip(s) can be wetted and swivel hanger 186 can reengage grommet 210 to secure the applicator tray. After wetting the strip(s), applicator tray 22 can be pivoted open to the first position again such that the strip(s) can easily be removed.
(34) To couple stabilizing body 198 to support frames 190a and 190b, the stabilizing body can include two or more tabs 222 and each of the supports frames can have one or more floor slots 202, each sized, shaped, and positioned (e.g., below slot(s) 206, pull tab opening 218, and grommet 210 or eye 214) to receive a respective one the stabilizing body's tabs. Stabilizing body 198 can be coupled to support frames 190a and 190b by inserting its tabs 222 into floor slots 202.
(35) Solution tray 14 (including its lid 38), dispenser tray 18, applicator tray 22, support frames 190a and 190b, and stabilizing body 198 may be made of an extruded, continuous-cast, or cell-cast polymeric material. In some embodiments, solution tray 14 (including its lid 38), dispenser tray 18, applicator tray 22, support frames 190a and 190b, and stabilizing body 198 may be produced via injection molding of a polymeric material.
(36) Some of the present methods of wetting one or more absorbent strips comprise assembling an apparatus (e.g., 10) including a solution tray (e.g., 14), a dispenser tray (e.g., 18), and an applicator tray (e.g., 22) (e.g., any of those described above) in any of the ways described above, such as with first and second support frames (e.g., 190a and 190b) and, optionally, a stabilizing body (e.g., 198). During assembly, the stabilizing body can be coupled to the support frames before the dispenser tray and applicator tray are coupled to the support frames to promote stability. Some methods comprise a step of disposing the absorbent strip(s) on the applicator tray (e.g., after pivoting the applicator tray open to the second position). Each of the strip(s) can comprise any suitable absorbent material, such as cotton, paper, hemp, bamboo, and/or the like, and can have a length that is greater than or equal to any one of, or between any two of, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, or 24 inches (e.g., approximately 18 inches).
(37) Some methods comprise a step of disposing a solutionwhich can be a mildew-removing solutionon the solution tray. Suitable mildew-removing solutions include bleach, borax, phenol, sodium phenate, vinegar, ammonia, hydrogen peroxide, detergent, baking soda, or a combination thereof; in a preferred embodiment, the mildew-removing solution comprises bleach. In some methods, disposing the solution comprises disposing a packet that contains the solution onto the solution tray and puncturing the packet (e.g., with one or more spikes 42 of a lid 38 of the solution tray as described above). The packet can comprise, for example, plastic and/or metal foil and can contain greater than or equal to any one of, or between any two of, 2, 3, 4, 5, 6, 7, 8, 9, or 10 fluid ounces (e.g., between 4 and 6 fluid ounces) of solution. The solution can be disposed on the solution tray such that it flows through one or more openings (e.g., 34) defined by the solution tray onto a base (e.g., 62) of the dispenser tray and through one or more, optionally two or more, openings (e.g., 74) defined by the base of the tray into one or more, optionally two or more, dispensers (e.g., 82), each of which can include a tube (e.g., 86) that extends between first and second ends (e.g., 90a and 90b), the first end coupled to the base of the dispenser tray, and a flow restrictor (e.g., 94) coupled to the second end of the tube and defining an outlet (e.g., 98) of the dispenser. As described above, the flow restrictor can have a maximum internal transverse dimension (e.g., 102) that is less than or equal to 90% (e.g., less than or equal to 40%) of a maximum internal transverse dimension (e.g., 106) of the tube.
(38) Some methods include a step of sliding one or more dispenser rails (e.g., 142) (e.g., any of those described above) from a closed position in which the dispenser rail(s) do not permit fluid to flow from the dispenser(s) onto the applicator tray to an open position such that the solution exits the dispenser(s) and flows onto the absorbent strip(s). By beginning in the closed position, the dispenser rail(s) may allow the solution received by the dispenser tray to accumulate in the dispenser(s). When the dispenser tray includes multiple dispensers, this accumulation allows the dispensers to deposit solution at the same time when the dispenser rail(s) are moved to the open position. Without this accumulation, some dispensers may begin depositing solution before others, which can yield non-uniform wetting of the absorbent strip(s). To ensure solution can accumulate in the dispenser(s), some methods comprising verifying that the dispenser rail(s) are in the closed position (e.g., with each of plugs 150 engaging a respective one of flow restrictors 94).
(39) After the solution drains into the applicator tray and is absorbed by the absorbent strip(s), some methods comprise removing the wetted absorbent strip(s) (e.g., by pivoting the applicator tray open to the second position). The wetted absorbent strip(s) can be disposed on a mildew-affected area, such as on grout and/or caulk lines.
(40) The above specification and examples provide a complete description of the structure and use of illustrative embodiments. Although certain embodiments have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the scope of this invention. As such, the various illustrative embodiments of the methods and systems are not intended to be limited to the particular forms disclosed. Rather, they include all modifications and alternatives falling within the scope of the claims, and embodiments other than the one shown may include some or all of the features of the depicted embodiment. For example, elements may be omitted or combined as a unitary structure, and/or connections may be substituted. Further, where appropriate, aspects of any of the examples described above may be combined with aspects of any of the other examples described to form further examples having comparable or different properties and/or functions, and addressing the same or different problems. Similarly, it will be understood that the benefits and advantages described above may relate to one embodiment or may relate to several embodiments.
(41) The claims are not intended to include, and should not be interpreted to include, means-plus- or step-plus-function limitations, unless such a limitation is explicitly recited in a given claim using the phrase(s) means for or step for, respectively.