Pellicle for EUV lithography and method of fabricating the same
10768523 ยท 2020-09-08
Assignee
Inventors
- Kee-Soo Nam (Daegu-si, KR)
- Chang-Hun LEE (Daegu-si, KR)
- Ju-Hee HONG (Daegu-si, KR)
- Chul-Kyun PARK (Daegu-si, KR)
Cpc classification
G03F1/62
PHYSICS
G03F7/70983
PHYSICS
G03F1/64
PHYSICS
International classification
G03F1/64
PHYSICS
G03F1/62
PHYSICS
Abstract
Disclosed are a pellicle for an extreme ultraviolet (EUV) lithography, which is excellent in transmittance of EUV exposure light and mechanical strength, and a method of fabricating the same. The pellicle includes a support layer pattern; a buried oxide layer pattern formed on the support layer pattern; and a pellicle layer provided being supported by the buried oxide layer pattern. The pellicle may further include a reinforcement layer for reinforcing the mechanical strength of the pellicle layer, an auxiliary layer for additionally supplementing the mechanical strength of the reinforcement layer, and a heat dissipation layer for dissipating heat of the pellicle layer.
Claims
1. A pellicle for extreme ultraviolet (EUV) lithography, the pellicle comprising: a support layer pattern; a buried oxide layer pattern provided on the support layer pattern; a pellicle layer provided on the buried oxide layer pattern; and a heat dissipation layer provided on an upper side, a lower side or both sides of the pellicle layer.
2. The pellicle according to claim 1, further comprising a reinforcement layer provided on the pellicle layer and reinforcing mechanical strength of the pellicle layer.
3. The pellicle according to claim 1, further comprising a buried reinforcement layer provided being supported by the buried oxide layer pattern.
4. The pellicle according to claim 1, wherein the heat dissipation layer is formed as a single-layered film or a multi-layered film of two or more layers.
5. The pellicle according to claim 1, wherein the heat dissipation layer comprises at least one material among chrome (Cr), aluminum (Al), cobalt (Co), tungsten (W), molybdenum (Mo), vanadium (V), palladium (Pd), titanium (Ti), platinum (Pt), manganese (Mn), iron (Fe), nickel (Ni), cadmium (Cd), zirconium (Zr), magnesium (Mg), lithium (Li), selenium (Se), copper (Cu), yttrium (Y), indium (In), tin (Sn), boron (B), beryllium (Be), tantalum (Ta), hafnium (Hf), niobium (Nb), silicon (Si), ruthenium (Ru), B.sub.4C, and SiC; or a silicide material including silicon (Si) in addition to the material; or one or more materials among oxygen (O), nitrogen (N) and carbon (C) in addition to the one or more material and the silicide material.
6. The pellicle according to claim 1, wherein the heat dissipation layer has a thickness of 1 nm20 nm.
7. The pellicle according to claim 2, wherein the reinforcement layer comprises at least one material among chrome (Cr), aluminum (Al), cobalt (Co), tungsten (W), molybdenum (Mo), vanadium (V), palladium (Pd), titanium (Ti), platinum (Pt), manganese (Mn), iron (Fe), nickel (Ni), cadmium (Cd), zirconium (Zr), magnesium (Mg), lithium (Li),selenium (Se), copper (Cu), yttrium (Y), indium (In), tin (Sn), boron (B), beryllium (Be), tantalum (Ta), hafnium (Hf), niobium (Nb), silicon (Si), ruthenium (Ru), B.sub.4C, SiC, Si.sub.xN.sub.y (where, x and y are integers), graphene, and carbon nano tube (CNT); or a silicide material including silicon (Si) in addition to the material; or one or more materials among oxygen (O), nitrogen (N) and carbon (C) in addition to the one or more material and the silicide material.
8. The pellicle according to any one of claim 2, wherein the reinforcement layer has a thickness of 1 nm50 nm.
9. The pellicle according to claim 1, wherein the pellicle layer comprises monocrystalline, polycrystalline or amorphous silicon.
10. The pellicle according to claim 1, wherein the pellicle layer is doped with one or more materials among boron (B), phosphorus (P), arsenic (As), yttrium (Y), zirconium (Zr), niobium (Nb) and molybdenum (Mo).
11. The pellicle according to claim 1, wherein a doping concentration for the pellicle layer is equal to or higher than 10.sup.10 ions/cm.sup.3.
12. The pellicle according to claim 1, wherein the pellicle layer has a thickness of 10 nm100 nm.
13. The pellicle according to claim 2, further comprising an auxiliary layer to additionally supplement mechanical strength of the reinforcement layer.
14. The pellicle according to claim 13, wherein the auxiliary layer comprises at least one material among chrome (Cr), aluminum (Al), cobalt (Co), tungsten (W), molybdenum (Mo), vanadium (V), palladium (Pd), titanium (Ti), platinum (Pt), manganese (Mn), iron (Fe), nickel (Ni), cadmium (Cd), zirconium (Zr), magnesium (Mg), lithium (Li),selenium (Se), copper (Cu), yttrium (Y), indium (In), tin (Sn), boron (B), beryllium (Be), tantalum (Ta), hafnium (Hf), niobium (Nb), silicon (Si), ruthenium (Ru), B.sub.4C, SiC, Si.sub.xN.sub.y (where, x and y are integers), graphene, carbon nano tube (CNT); or a silicide material including silicon (Si) in addition to the material; or one or more materials among oxygen (O), nitrogen (N) and carbon (C) in addition to the one or more material and the silicide material.
15. A method of fabricating a pellicle for extreme ultraviolet lithography, the method comprising: a) preparing a substrate, which comprises a support layer comprising silicon (Si), a buried oxide layer provided on the support layer, and a pellicle layer provided on the buried oxide layer and comprising silicon (Si); b) forming a reinforcement layer on both sides of the substrate; c) forming a reinforcement layer pattern, through which the support layer is partially exposed, by patterning the reinforcement layer formed in the support layer; d) forming a support layer pattern, through which the buried oxide layer is exposed, by etching the support layer using the reinforcement layer etched in c) as an etching mask; e) exposing the pellicle layer by etching the buried oxide layer using the reinforcement layer pattern and the support layer pattern as an etching mask; and f) forming a heat dissipation layer provided on an upper side, a lower side or both sides of the pellicle layer.
16. A method of fabricating a pellicle for extreme ultraviolet lithography, the method comprising: a) preparing a substrate, which comprises a support layer comprising silicon (Si), a buried oxide layer provided on the support layer, a buried reinforcement layer provided on the buried oxide layer, and a pellicle layer provided on the buried reinforcement layer and comprising silicon (Si); b) forming a reinforcement layer on both sides of the substrate; c) forming a reinforcement layer pattern, through which the support layer is partially exposed, by patterning the reinforcement layer formed in the support layer; d) forming a support layer pattern, through which the buried oxide layer is exposed, by etching the support layer using the reinforcement layer etched in c) as an etching mask; e) exposing the buried reinforcement layer by etching the buried oxide layer using the reinforcement layer pattern and the support layer pattern as an etching mask; f) forming a heat dissipation layer provided on an upper side, a lower side or both sides of the pellicle layer.
17. The method according to claim 15, further comprising, after the e), etching and removing the reinforcement layer and the reinforcement layer pattern.
18. The method according to claim 15, further comprising, after the b), forming an oxide film on the reinforcement layer.
19. The method according to claim 15, further comprising, before the b), doping the pellicle layer with one or more materials among boron (B), phosphorus (P), arsenic (As), yttrium (Y), zirconium (Zr), niobium (Nb) and molybdenum (Mo).
20. The method according to claim 15, wherein the d) comprises etching the support layer through wet etching using one or more among tetramethylammonium hydroxide (TMAH), KOH, and ethylene diamine and pyrocatechol (EDP).
21. The method according to claim 20, wherein the wet etching is performed at a temperature of 30 C.100 C.
22. The method according to claim 20, wherein the wet etching is performed by stepwise or continuously changing temperature of an etching solution.
23. The method according to claim 20, wherein the steps of the wet etching are performed by changing the temperature of the etching solution to be decreased from a relatively high temperature to a relatively low temperature or to be increased from the relatively low temperature to the relatively high temperature, or by combination of the temperature increasing and decreasing steps.
24. The method according to claim 20, wherein the wet etching is performed by stepwise or continuously changing concentration of the etching solution.
25. The method according to claim 20, wherein the wet etching is performed by stepwise or continuously changing each of the temperature and concentration of the etching solution.
26. The method according to claim 16, further comprising, after the e), etching and removing the reinforcement layer and the reinforcement layer pattern.
27. The method according to claim 16, further comprising, after the b), forming an oxide film on the reinforcement layer.
28. The method according to claim 16, further comprising, before the b), doping the pellicle layer with one or more materials among boron (B), phosphorus (P), arsenic (As), yttrium (Y), zirconium (Zr), niobium (Nb) and molybdenum (Mo).
29. The method according to claim 16, wherein the d) comprises etching the support layer through wet etching using one or more among tetramethylammonium hydroxide (TMAH), and KOH.
30. The method according to claim 29, wherein the wet etching is performed at a temperature of 30 C.-90 C.
31. The method according to claim 29, wherein the wet etching is performed by stepwise or continuously changing temperature of an etching solution.
32. The method according to claim 29, wherein the steps of the wet etching are performed by changing the temperature of the etching solution to be decreased from a relatively high temperature to a relatively low temperature or to be increased from the relatively low temperature to the relatively high temperature, or by combination of the temperature increasing and decreasing steps.
33. The method according to claim 29, wherein the wet etching is performed by stepwise or continuously changing a concentration of 1%-45% of the etching solution.
34. The method according to claim 29, wherein the wet etching is performed by stepwise or continuously changing each of the temperature and concentration of the etching solution.
35. The method according to claim 15, wherein the heat dissipation layer is formed as a single-layered film or a multi-layered film of two or more layers.
36. The method according to claim 16, wherein the heat dissipation layer is formed as a single-layered film or a multi-layered film of two or more layers.
37. The method according to claim 15, wherein the heat dissipation layer comprises at least one material among chrome (Cr), chrome nitride (CrN), aluminum (Al), aluminum oxide (Al.sub.2O.sub.3), cobalt (Co), tungsten (W), molybdenum (Mo), vanadium (V), palladium (Pd), titanium (Ti), platinum (Pt), manganese (Mn), iron (Fe), nickel (Ni), cadmium (Cd), zirconium (Zr), magnesium (Mg), lithium (Li), selenium (Se), copper (Cu), yttrium (Y), indium (In), tin (Sn), boron (B), beryllium (Be), tantalum (Ta), hafnium (Hf), niobium (Nb), ruthenium (Ru), ruthenium compound containing B, Zr, Y, Nb, Ti, La, to Ru, and B.sub.4C; or one or more materials among oxygen (O), nitrogen (N) and carbon (C) in addition to the one or more material.
38. The method according to claim 16, wherein the heat dissipation layer comprises at least one material among chrome (Cr), chrome nitride (CrN), aluminum (Al), aluminum oxide (Al.sub.2O.sub.3), cobalt (Co), tungsten (W), molybdenum (Mo), vanadium (V), palladium (Pd), titanium (Ti), platinum (Pt), manganese (Mn), iron (Fe), nickel (Ni), cadmium (Cd), zirconium (Zr), magnesium (Mg), lithium (Li), selenium (Se), copper (Cu), yttrium (Y), indium (In), tin (Sn), boron (B), beryllium (Be), tantalum (Ta), hafnium (Hf), niobium (Nb), ruthenium (Ru), ruthenium compound containing B, Zr, Y, Nb, Ti, La, to Ru, and B.sub.4C; or one or more materials among oxygen (O), nitrogen (N) and carbon (C) in addition to the one or more material.
39. The method according to claim 15, wherein the reinforcement layer is removed using an HF or BOE solution, while stepwise or continuously changing temperature and a concentration of 0.1%-10% of the etching solution.
40. The method according to claim 16, wherein the reinforcement layer is removed using an HF or BOE solution, while stepwise or continuously changing temperature and a concentration of 0.1%-10% of the etching solution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and/or other aspects will become apparent and more readily appreciated from the following description of exemplary embodiments, taken in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
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(7)
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(13) A pellicle for extreme ultraviolet (EUV) light according to the present disclosure is fabricated by making a silicon on insulator (SOI) substrate as a thin film. Here, the SOI substrate has a basic structure where a monocrystalline silicon layer, a buried oxide layer and a silicon substrate (i.e. a support layer) are stacked. Besides the basic structure, the SOI substrate may have alternative structures varied depending on purposes and functions, and may for example be fabricated as silicon on nitride and oxide insulator (SONOI) substrate which includes the monocrystalline silicon layer, a film with nitride, the buried oxide layer, and the silicon substrate; or as a silicon on nitride insulator (SONI) substrate which includes the monocrystalline silicon layer, the film with nitride, and the silicon substrate without the buried oxide layer of the SONOI substrate. Further, the silicon layer used as a pellicle layer in the substrate may be materialized by a monocrystalline silicon layer, a polycrystalline silicon layer, an amorphous silicon layer or a combination silicon layer of at least two or all among the monocrystalline, polycrystalline and amorphous silicon layers.
(14)
(15) Referring to
(16) The support layer pattern 102a serves to support the pellicle layer 106, is formed by applying an etching process or the like to a silicon (Si) wafer, and has a thickness of 400 m700 m.
(17) The buried oxide (BOX) layer pattern 104a is buried between the support layer pattern 102a and the pellicle layer 106, is made of SiO.sub.2, and has a thickness of 100 nm1000 nm, preferably 100 nm300 nm. After completing pellicle 100 having the structure as shown in
(18) The pellicle layer 106 is materialized by a silicon layer having monocrystalline, amorphous and polycrystalline properties. To improve mechanical and thermal characteristics, the pellicle layer 106 may include one or more materials among boron (B), phosphorus (P), arsenic (As), yttrium (Y), zirconium (Zr), niobium (Nb) and molybdenum (Mo). The pellicle layer 106 is impregnated with these materials by doping, and a doping concentration at a doping process may be 10.sup.10 ions/cm.sup.3.
(19) The pellicle layer 106 has a thickness of 10 nm100 nm, and preferably 20 nm70 nm. As described above in the description of the related art, it is preferable that the pellicle layer 106 basically has a thickness of 100 nm or less to have good transmittance of the EUV exposure light. The thinner the pellicle layer 106, the higher the transmittance of the exposure light. However, the pellicle layer 106 preferably has a thickness of at least 10 nm to have the minimum mechanical strength for maintaining its shape. Further, an EUV photomask is typically used to not transmit but reflect the exposure light, and therefore the exposure light passes through the pellicle layer 106 twice due to transmission and reflection. To make the pellicle layer 106 absorb the exposure light by 20% or less, the pellicle layer 106 may have an optical transmittance of 90% or higher. By the way, when the pellicle layer 106 has a thickness of 100 nm or more, it is difficult to maintain the optical transmittance of 90% or higher. Thus, the thickness of the pellicle layer 106 may be less than or equal to 100 nm.
(20)
(21) The heat dissipation layer 112 may be configured to include at least one material among chrome (Cr), chrome nitride (CrN), aluminum (Al), aluminum oxide (Al.sub.2O.sub.3), cobalt (Co), tungsten (W), molybdenum (Mo), vanadium (V), palladium (Pd), titanium (Ti), platinum (Pt), manganese (Mn), iron (Fe), nickel (Ni), cadmium (Cd), zirconium (Zr), magnesium (Mg), lithium (Li), selenium (Se), copper (Cu), yttrium (Y), indium (In), tin (Sn), boron (B), beryllium (Be), tantalum (Ta), hafnium (Hf), niobium (Nb), silicon (Si), ruthenium (Ru), ruthenium compound containing B, Zr, Y, Nb, Ti, La, etc. to Ru, B.sub.4C, and SiC; or a silicide material including silicon (Si) in addition to the foregoing material; or one or more materials among oxygen (O), nitrogen (N) and carbon (C) in addition to the one or more materials.
(22) The heat dissipation layer 112 may be formed as a single-layered film, or a multi-layered film of two or more layers to improve thermal, mechanical and chemical-resistant characteristics of a pellicle and to prevent surface coupling from being deteriorated due to anti-oxidation on a surface of a pellicle thin film, in which the multi-layered film may be made of one material or various materials. For example, the heat dissipation layer may be formed with a two-layered structure of Ru compound and B.sub.4C to enhance the foregoing characteristics, and the foregoing materials may be variously applied to form the heat dissipation layer.
(23) The heat dissipation layer 112 may have a thickness of 1 nm20 nm, and preferably a thickness of 1 nm10 nm. The heat dissipation layer 112 restrains temperature increase on the surface of the pellicle for the extreme ultraviolet lithography at the EUV exposure process and thus lowers temperature, thereby improving thermal properties of the pellicle 100.
(24)
(25) Referring to
(26) The reinforcement layer 110 refers to a layer for reinforcing the mechanical strength of the pellicle layer 106 and prevents damage of the pellicle layer 106. The reinforcement layer 110 and the reinforcement layer pattern 110a is formed by chemical vapor deposition, sputtering, atomic layer deposition, ion beam deposition, etc.
(27) The reinforcement layer 110 may be configured to include at least one material among chrome (Cr), chrome nitride (CrN), aluminum (Al), aluminum oxide (Al.sub.2O.sub.3), cobalt (Co), tungsten (W), molybdenum (Mo), vanadium (V), palladium (Pd), titanium (Ti), platinum (Pt), manganese (Mn), iron (Fe), nickel (Ni), cadmium (Cd), zirconium. (Zr), magnesium (Mg), lithium (Li), selenium (Se), copper (Cu), yttrium (Y), indium (In), tin (Sn), boron (B), beryllium (Be), tantalum (Ta), hafnium (Hf), niobium (Nb), silicon (Si), ruthenium (Ru), ruthenium compound containing B, Zr, Y, Nb, Ti, La, etc. to Ru, B.sub.4C, SiC, SiO.sub.2, Si.sub.xN.sub.y (where, x and y are integers); or a silicide material including silicon (Si) in addition to the foregoing material; or one or more materials among oxygen (O), nitrogen (N) and carbon (C) in addition to the one or more materials.
(28) Further, the reinforcement layer 110 may include graphene, and a carbon nano tube (CNT). Here, the graphene and the CNT are very excellent in not only transmittance of EUV light and thus minimize decrease in the transmittance of the pellicle 200 due to the reinforcement layer 110. Besides, the graphene and the CNT are also excellent in mechanical characteristics to thereby increase the mechanical strength of the pellicle layer 106.
(29) The reinforcement layer 110 may be thinner than the pellicle layer 106 to minimize an effect on the transmittance of the pellicle layer 106 due to the EUV exposure light. Therefore, the reinforcement layer 110 and the reinforcement layer pattern 110a have a thickness of 1 nm50 nm, and preferably a thickness of 1 nm10 nm.
(30) Although it is not illustrated, an auxiliary layer may be further provided on the pellicle layer 106, and more specifically on the reinforcement layer 110. The auxiliary layer is made of one among the foregoing materials for the reinforcement layer 110, and may be made of the same material as the reinforcement layer 110. Preferably, the auxiliary layer is made of a different material from that of the reinforcement layer 110, and has a thickness of 1 nm50 nm. The auxiliary layer functions to additionally supplement the mechanical strength that is insufficiently strengthened by the reinforcement layer 110.
(31)
(32)
(33) Referring to
(34) The buried reinforcement layer 105 may for example improve the mechanical strength of the pellicle layer 106 made of the monocrystalline silicon. Further, the buried reinforcement layer 105 may be configured to include only silicon (Si) or include one or more material among oxygen (O), nitrogen (N) and carbon (C) in addition to silicon (Si). The buried reinforcement layer 105 may be made of a material having low surface roughness and a low coefficient of absorbing the EUV exposure light.
(35) The buried reinforcement layer 105 may have a thickness of 1 nm30 nm, and preferably have a thickness of 1 nm10 nm to improve the transmittance of the EUV exposure light.
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(38) A pellicle 400 for the extreme ultraviolet lithography according to the fourth embodiment of the present disclosure shown in
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(40)
(41) Referring to
(42) Referring to
(43) Further, the reinforcement layer 110 may include graphene, and a carbon nano tube (CNT). Here, when the reinforcement layer 110 is fabricated using the CNT, the CNT may be formed by arc-discharge, laser vaporization, chemical vapor deposition (e.g. thermal chemical vapor deposition, plasma enhanced chemical vapor deposition, etc.), vapor synthesis, etc. In this embodiment, the plasma enhanced chemical vapor deposition of the chemical vapor deposition is used to form the carbon nano tube. The plasma enhanced chemical vapor deposition is advantageous to form the carbon nano tube at a temperature lower than that of the thermal chemical vapor deposition.
(44) To form the carbon nano tube, iron (Fe), cobalt (Co), nickel (Ni) and the like catalyst metal are first formed as a layer to have proper thickness on the SOI substrate. According to the present disclosure, a radio frequency (RF) magnetron sputtering method is used in forming an iron (Fe) layer to have a proper thickness. Then, the substrate with the catalyst metal put into a reaction furnace of a thermal CVD system and subjected to a thermal process. Then, the carbon nano tube is grown at high temperature while carbon gas is injected into the reaction furnace after forming the catalyst metal into fine-sized nano particles. Even in case of using the graphene, when the reinforcement layer 110 is fabricated by the same method as that of using carbon nano tube.
(45) Referring to
(46) Referring to
(47) If the buried oxide layer 104 is not present, the pellicle layer 106 may be damaged while the support layer 102 is etched since both the support layer 102 and the pellicle layer 106 contain silicon (Si). The buried oxide layer 104 serves as the etching stop layer and therefore the pellicle layer 106 is protected from an etching material while the support layer 102 is etched. By the way, the upper side of the pellicle layer 106 is protected from the etching material for the support layer 102 by the reinforcement layer 110.
(48) Referring to
(49) In addition, the reinforcement layer 110 and the reinforcement layer pattern 110a may be removed as necessary to finally complete the fabrication of the pellicle 100 for the extreme ultraviolet lithography according to the first embodiment of the present disclosure. In case of the pellicle 100 according to the first embodiment, the reinforcement layer 110 is not present on the pellicle layer 106, and therefore there are no needs of additionally forming the reinforcement layer 110 on the upper and lower sides of the substrate unlike the process of
(50) Accordingly, even when the pellicle 100 is fabricated to have the structure shown in
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(52) The pellicle 200 for the extreme ultraviolet lithography according to the present disclosure may be fabricated using a process of further forming an oxide film 114 as compared with
(53) Specifically, referring to
(54) Referring to
(55) Referring to
(56) Referring to
(57) Referring to
(58) Here, the reinforcement layer 110 and the reinforcement layer pattern 110a are removed as necessary, thereby finally completing the fabrication of the pellicle 100 for the extreme ultraviolet lithography according to the first embodiment of the present disclosure.
(59) In addition, after the processes of
(60)
(61) Referring
(62) The processes shown in
(63) Referring to
(64) In addition, after the processes of
(65) <Evaluation of Transmittance in each Embodiment>
(66) The pellicles 100, 200, 300 and 400 were fabricated according to the first to fourth embodiments of the present disclosure, and the transmittance of each structure with regard to the EUV exposure light was evaluated using a coherent scattering microscope (CSM). As results of the evaluation, the pellicles 100, 200, 300 and 400 according to the first to fourth embodiments had transmittance of 80% or higher in a wavelength range of 13.5 nm
(67) As described above, according to an exemplary embodiment of the present disclosure, it is possible to provide a pellicle for EUV lithography, which is excellent in mechanical strength and thermal conductivity while maintaining high transmittance for EUV exposure light with the minimum thickness.
(68) Although a few exemplary embodiments of the present disclosure have been shown and described in details with reference to the accompanying drawings, the embodiments are given for only illustrative purposes without limiting the meaning and scope of the present disclosure defined in the appended claims. Therefore, it will be appreciated by a person having an ordinary skill in the art that various changes and equivalents may be made in these exemplary embodiments. Thus, the scope of the present disclosure has to be defined by technical matters of the appended claims.