DOUBLE-WALLED CONTAINER

Abstract

Provided is a double-walled container (1), which includes an outer layer body (2) and an inner layer body (3). A single adhesive strip (4) is disposed between the outer layer body (2) and the inner layer body (3) in a manner such that the adhesive strip (4) extends along a center axis (C). The outer layer body (2) is provided with a single ambient air introduction hole (2d). The outer layer body (2) includes an inner surface, which is configured by a separation surface (2f) and a pseudo-adhesive surface (2g). The separation surface (2f) faces the ambient air introduction hole (2d) and is separated from an outer surface of the inner layer body (3), and the pseudo-adhesive surface (2g) faces the separation surface (2f) and is separably adhered to the outer surface of the inner layer body (3).

Claims

1. A double-walled container comprising an outer layer body and an inner layer body, the outer layer body including a mouth with an open upper side, a trunk, and a bottom, and the inner layer body including filling space to contain a content medium, being disposed on an inner side of the outer layer body, and being configured to undergo volume reduction and deformation in conjunction with dispensing of the content medium from the filling space, wherein a single adhesive strip is disposed between the outer layer body and the inner layer body in a manner such that the adhesive strip extends along a center axis of the outer layer body and couples the outer layer body and the inner layer body partially, the outer layer body is provided, in a position that is offset in a circumferential direction with respect to the adhesive strip, with a single ambient air introduction hole through which ambient air is drawn between the outer layer body and the inner layer body, and the outer layer body includes an inner surface configured by a separation surface and a pseudo-adhesive surface, the separation surface facing the ambient air introduction hole and being separated from an outer surface of the inner layer body, and the pseudo-adhesive surface facing the separation surface and being separably adhered to the outer surface of the inner layer body.

2. The double-walled container according to claim 1, further comprising a guide unit that guides the outer layer body into a state where the separation surface and the pseudo-adhesive surface are positioned on both sides in a horizontal direction when the outer layer body is displaced to a tilted position to dispense the content medium.

3. The double-walled container according to claim 2, wherein the mouth is fitted with a dispensing cap though which the content medium contained in the filling space is dispensed to outside, the dispensing cap is provided with a cap body that is coupled thereto via a hinge, and the hinge, which is disposed above the dispensing cap in the state where the separation surface and the pseudo-adhesive surface are positioned on both the sides in the horizontal direction and where the outer layer body is displaced to the tilted position, serves as the guide unit.

4. The double-walled container according to claim 2, wherein the mouth is fitted with a dispensing cap though which the content medium contained in the filling space is dispensed to outside, the dispensing cap including a ceiling wall covering an opening of the mouth and a dispensing tube rising from the ceiling wall, and the dispensing tube, which is provided with a lower side part that is longer than remaining parts thereof in the state where the separation surface and the pseudo-adhesive surface are positioned on both the sides in the horizontal direction and where the outer layer body is displaced to the tilted position, serves as the guide unit.

5. The double-walled container according to claim 2, wherein the mouth is fitted with a dispensing cap though which the content medium contained in the filling space is dispensed to outside, the dispensing cap is provided with a dispensing tube including, at a top thereof, a lip whose tip is curved to an outer side in a radial direction, and the lip, which is provided only in a lower side part of the top in the state where the separation surface and the pseudo-adhesive surface are positioned on both the sides in the horizontal direction and where the outer layer body is displaced to the tilted position, serves as the guide unit.

6. The double-walled container according to claim 1, wherein the ambient air introduction hole is provided at a position that is 90 degrees offset in the circumferential direction with respect to the adhesive strip.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In the accompanying drawings:

[0016] FIG. 1 is a front view illustrating a double-walled container according to one of embodiments of the present disclosure;

[0017] FIG. 2 is a side view illustrating a double-walled container of FIG. 1;

[0018] FIG. 3 is a plan view illustrating a double-walled container of FIG. 1;

[0019] FIG. 4 is a sectional view taken along a line A-A of FIG. 1;

[0020] FIG. 5 is a side sectional view illustrating a double-walled container of FIG. 1 that is fitted with a dispensing cap according to another embodiment of the present disclosure;

[0021] FIG. 6 is a sectional view taken along a line B-B of FIG. 5;

[0022] FIG. 7 is a side sectional view illustrating a double-walled container fitted with another dispensing cap, instead of a dispensing cap of FIG. 5, according to yet another embodiment of the present disclosure; and

[0023] FIG. 8 is a sectional view taken along a line C-C of FIG. 7.

DETAILED DESCRIPTION

[0024] The present disclosure will be described in more detail below with reference to the drawings. In the figures, reference numeral 1 denotes a double-walled container according to embodiments of the present disclosure. As illustrated in FIGS. 1 through 4, the double-walled container 1 includes an outer layer body 2 and an inner layer body 3. The inner layer body 3 forms an outer shell of the container. The inner layer body 3 includes a filling space M, which is configured to contain a content medium, and is disposed on the inner side of the outer layer body 2.

[0025] The outer layer body 2 is made of synthetic resin, such as polyethylene and polypropylene, and the outer layer body 2 has a regular shape. As illustrated in FIGS. 1 and 2, the outer layer body 2 includes a cylindrical-shaped mouth 2a, a cylindrical-shaped trunk 2b, and a bottom 2c. The mouth 2a has an open upper side. The trunk 2b has a diameter that is larger than that of the mouth 2a. The trunk 2b also has one end coupled to the mouth 2a and the other end closed by the bottom 2c. The outer layer body 2 in the present embodiment is configured by a mold used for blow molding. The mold may be split into two parts along the center axis C of the outer layer body 2. As illustrated in FIGS. 2 and 3, a parting line L, which corresponds to a split surface of the mold, is formed in the mouth 2a, the trunk 2b, and the bottom 2c.

[0026] The mouth 2a is provided with a single hole (ambient air introduction hole) 2d, which passes through the mouth 2a. In the present embodiment, the ambient air introduction hole 2d is provided at a position that is 90 degrees offset in the circumferential direction with respect to the parting line L. The ambient air introduction hole 2d may be provided at any position in the circumferential direction, except for the position of an adhesive strip, which is described later. The ambient air introduction hole 2d may also be provided offset in the direction of the center axis C or provided in the trunk 2b or the bottom 2c. Furthermore, the mouth 2a is provided, on an outer surface thereof excluding the ambient air introduction hole 2d, with a screw part 2e. The screw part 2e is used to fit a dispensing cap, which is described later.

[0027] The inner layer body 3 is made of flexible and thin synthetic resin. In the present embodiment, a material (e.g., ethylene-vinylalcohol copolymer and nylon, such as polyamide) having a low compatibility with the outer layer body 2 is used.

[0028] Between the outer layer body 2 and the inner layer body 3, a single adhesive strip 4 is disposed. The adhesive strip 4 extends along the center axis C of the outer layer body 2 and connects the outer layer body 2 and the inner layer body 3. In the present embodiment, as illustrated in FIG. 3, the adhesive strip 4 is disposed on the parting line L and extends from an end of the mouth 2a to a coupling part between the trunk 2b and the bottom 2c. Additionally, the length and the starting position of the adhesive strip 4 may be selected in various ways. For example, the adhesive strip 4 may extend from the end of the mouth 2a to a middle of the bottom 2c or may extend only in the trunk 2b.

[0029] The outer layer body 2 has an inner surface, which, except for a part thereof in which the adhesive strip 4 is disposed, is configured by a separation surface 2f (which corresponds to a region extending through 180 degrees in the clockwise direction about the center axis C from an edge of the adhesive strip 4 in FIG. 3) and a pseudo-adhesive surface 2g (which corresponds to a region extending through 180 degrees in the anti-clockwise direction from the edge of the adhesive strip 4 in FIG. 3). The separation surface 2f faces the ambient air introduction hole 2d and is separated from an outer surface of the inner layer body 3. The pseudo-adhesive surface 2g faces the separation surface 2f and is separably adhered to the outer surface of the inner layer body 3.

[0030] The double-walled container 1 in the present embodiment may be obtained, for example, as follows. Firstly, a laminated parison is extrusion molded. This may be achieved by co-extruding, through a dice used for multi-layer extrusion molding, a tubular-shaped outer layer parison, which is to form the outer layer body 2, a tubular-shaped inner layer parison, which is to form the inner layer body 3, and a longitudinal strip-shaped adhesive layer, which is disposed between the outer layer parison and the inner layer parison and which is to form the adhesive strip 4. Then, the laminated parison is subjected to blow molding in the state where the laminated parison is sandwiched in a mold used for blow molding that is positioned below the dice. In this example, the ambient air introduction hole 2d may be formed with use of a punch or the like after the blow molding. Immediately after the molding, the inner surface of the outer layer body 2, except for the part thereof in which the adhesive strip 4 is disposed, is separatably adhered to the outer surface of the inner layer body 3 over the entire circumference. However, blowing air to the inner layer body 3 through the ambient air introduction hole 2d permits the inner layer body 3 to separate from the outer layer body 2. Thus, the separation surface 2f is formed.

[0031] In the above double-walled container 1, a dispensing cap 10, which is illustrated in FIGS. 5 through 8 may be fitted to the mouth 2a to dispense the content medium contained in the filling space M. The dispensing cap 10, which is illustrated in FIGS. 5 through 8, includes an inside plug 11, a displaceable valve body 12, a check valve 13, and a dispensing cap's main body 14. The dispensing cap's main body 14 is also provided, on the side thereof, with a cap body 16 integrally via a hinge 15.

[0032] The inside plug 11 includes a through hole 11a, through which the content medium passes, and a tubular-shaped wall 11b, which has open ends. The inside plug 11 is disposed in the opening of the mouth 2a. The displaceable valve body 12 has a spherical shape. The displaceable valve body 12 is arranged inside the tubular-shaped body 11b in a manner such that the valve body 12 is displaceable along the axis line of the tubular-shaped wall 11b. The check valve 13 is configured as a so-called three-piece valve and disposed on an upper surface of the inside plug 11. The check valve 13 has a valve body 13a, which is normally seated on the upper surface of the inside plug 11 to close the through hole 11a. Additionally, the valve body 13a does not block the tubular-shaped wall 11b completely, and a gap defined by an elastic piece supporting the valve body 13a is always unblocked. The dispensing cap's main body 14 includes a ceiling wall 14a, which, together with the inside plug 11, covers the opening of the mouth 2a, and a fitting tube 14b, which is coupled to an edge of the ceiling wall 14a and which is held to the mouth 2a. The ceiling wall 14a is provided with a cylindrical-shaped dispensing tube 14c. The dispensing tube 14c is also provided, at a top thereof, with a lip 14d, whose tip is curved to the outer side in the radial direction. Furthermore, the ceiling wall 14a is provided with a vent 14e, through which air may be drawn between the outer layer body 2 and the inner layer body 3.

[0033] With the above dispensing cap 10, when the outer layer body 2 is displaced to a tilted position, the filling space M is pressurized, and the valve body 13a moves away from the inside plug 11. In conjunction with this movement, the content medium contained in the filling space M is dispensed from the dispensing tube 14c through the through hole 11a. At this time, the displaceable valve body 12 is also displaced inside the tubular wall 11b toward the dispensing tube 14c. Subsequently, when the pressure to the outer layer body 2 is released to return the outer layer body 2 to its original position, the pressure in the filling space M is decreased. Accordingly, the valve body 13a is seated on the inside plug 11 and thus, closes the through hole 11a. At this time, the displaceable valve body 12 is also returned to its original position. In conjunction with this, the content medium in the dispensing tube 14c is drawn (sucked) back through the always unblocked gap defined by the elastic piece supporting the valve body 13a. This helps prevent liquid dripping from the dispensing tube 14c. Additionally, as the pressure is released, the outer layer body 2 tries to return to its original shape, and accordingly, negative pressure is generated in space between the outer layer body 2 and the inner layer body 3. The negative pressure in turn draws ambient air into the dispensing cap's main body 14 through the vent 14e. The ambient air is then introduced between the outer layer body 2 and the inner layer body 3 through the ambient air introduction hole 2d. Thus, only the outer layer body 2 is restored while the inner layer body 3 remains in a volume-reduced, deformed state.

[0034] In thus configured double-walled container 1, the rigidity of the outer layer body 2 is smaller on the side where the separation surface 2f is positioned than on the side where the pseudo-adhesive surface 2g is positioned. This is due to a reduced thickness by the lack the inner layer body 3 on the side where the separation surface 2f is positioned. Accordingly, when the outer layer body 2 is pressed by one hand to dispense the content medium, the side where the separation surface 2f is positioned in the outer layer body 2 undergoes flexure in priority to the side where the pseudo-adhesive surface 2g is positioned in the outer layer body 2. That is to say, compared with an existing double-walled container, in which the opposing parts of the outer layer body 2 are both subject to flexure, less pressure is necessary to dispense the content medium.

[0035] Furthermore, in the double-walled container 1, holding the outer layer body 2 from above facilitates pressing of the outer layer body 2 at the time of displacing the outer layer body 2 to the tilted position to dispense the content medium. In other words, in the above state, balls of the fingers pressing the outer layer body 2 are assumed to be positioned on both sides in the horizontal direction of the center axis of the outer layer body 2. Accordingly, it is preferable to position the separation surface 2f and the pseudo-adhesive surface 2g on both the sides in the horizontal direction. Preferably, the double-walled container 1 is provided with a guide unit that permits a user to hold the outer layer body 2 in the above state without having to be particularly aware of that.

[0036] Examples of the guide unit may include the hinge 15, which is illustrated in FIGS. 5 through 8. The hinge 15 herein is disposed to be positioned above the dispensing cap 10 in the state where the separation surface 2f and the pseudo-adhesive surface 2g are positioned on both the sides in the horizontal direction and where the outer layer body 2 is displaced to the tilted position. That is to say, when the cap body 16 is opened to dispense the content medium, the outer layer body 2 is held naturally in a position where the hinge 15 is positioned above the dispensing cap 10 (by which the opened cap body 16 is positioned above the dispensing cap) so that the cap body 16 does not prevent dispensing of the content medium. Thus, the separation surface 2f and the pseudo-adhesive surface 2g are guided to be positioned on both the sides in the horizontal direction, as desired.

[0037] Other examples of the guide unit may include the dispensing tube 14c, which is illustrated in FIGS. 5 and 6. The dispensing tube 14c herein is provided with a lower side part that is longer than remaining parts in the state where the separation surface 2f and the pseudo-adhesive surface 2g are positioned on both the sides in the horizontal direction and where the outer layer body 2 is displaced to the tilted position. Other examples may also include the lip 14d, which is illustrated in FIGS. 7 and 8. The lip 14d herein is provided only in the lower side part of the top of the dispensing tube 14c in the state where the separation surface 2f and the pseudo-adhesive surface 2g are positioned on both the sides in the horizontal direction and where the outer layer body 2 is displaced to the tilted position. Additionally, the guide unit is not limited to any of the above examples, and a variety of configurations may be adopted. For example, the outer surface of the outer layer body 2 may be provided, on the sides thereof where the separation surface 2f and the pseudo-adhesive surface 2g are positioned, with concave or convex parts against which fingers may be placed.

[0038] Additionally, if the area of the separation surface 2f is too small relative to the area of the pseudo-adhesive surface 2g, the inner layer body 3 might not undergo sufficient volume reduction and deformation when the content medium is dispensed. On the other hand, if the area of the separation surface 2f is too large relative to the area of the pseudo-adhesive surface 2g, the range of the outer layer body 2 that may be imparted with high priority in terms of ease of flexure is decreased. In contrast, in cases where the separation surface 2f and the pseudo-adhesive surface 2g are disposed at positions that are 90 degrees offset in the circumferential direction with respect to the adhesive strip 4 as in the present embodiment, the following benefit is provided. That is to say, since substantially one-half of the inner surface of the outer layer body 2 about the adhesive strip 4 forms the separation surface 2f, and the other half forms the pseudo-adhesive surface 2g, both the functions described above are compatible effectively.

REFERENCE SIGNS LIST

[0039] 1: Double-walled container [0040] 2: Outer layer body [0041] 2a: Mouth [0042] 2b: Trunk [0043] 2c: Bottom [0044] 2d: Ambient air introduction hole [0045] 2e: Screw part [0046] 2f: Separation surface [0047] 2g: Pseudo-adhesive surface [0048] 3: Inner layer body [0049] 4: Adhesive strip [0050] 10: Dispensing cap [0051] 11: Inside plug [0052] 11a: Through hole [0053] 11b: Tubular-shaped wall [0054] 12: Displaceable valve body [0055] 13: Check valve [0056] 13a: Valve body [0057] 14: Dispensing cap's main body [0058] 14a: Ceiling wall [0059] 14b: Fitting tube [0060] 14c: Dispensing tube [0061] 14d: Lip [0062] 14e: Vent [0063] 15: Hinge [0064] 16: Cap body [0065] C: Center axis [0066] L: Parting line [0067] M: Filling space