Planetary gearing and planet pin for a planetary gearing
10767755 ยท 2020-09-08
Assignee
Inventors
- Michael NIQUE (Berlin, DE)
- Paul GORENZ (Berlin, DE)
- Christopher Campbell (Berlin, DE)
- Frank Wagner (Bruchsal, DE)
- Mark Spruce (Bristol, GB)
- Daren Ashmore (Nottingham, GB)
Cpc classification
F16H1/2836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2361/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C23/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2260/40311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/98
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A planetary gearing includes a sun gear rotating about a rotation axis and driven by a sun shaft; planet gears driven by the sun gear; a ring gear engaging the planet gears; and a plurality of planet pins that respectively include an outer-side abutment surface having an axially forward end and an axially rearward end. Respectively, one planet pin is arranged inside a planet gear, and the planet pin and the planet gear form a lubricated journal bearing. At an axially forward face side and/or axially rearward face side, each planet gear forms a recess that extends inside the planet gear starting from the face side. The planet pins respectively form a crowning at their abutment surface such that their outer diameter decreases from a maximum outer diameter towards at least one axial end of the abutment surface, and has a minimum at the axial end.
Claims
1. A planetary gearing, comprising: a sun gear rotatable about a rotation axis of the planetary gearing and driven by a sun shaft, wherein the rotation axis defines an axial direction of the planetary gearing, a plurality of planet gears that are driven by the sun gear, a ring gear with which the plurality of planet gears is in engagement, a plurality of planet pins which respectively have an outer-side abutment surface comprising an axially forward end and an axially rearward end, wherein respectively one planet pin of the plurality of planet pins is arranged inside a planet gear, and the planet pin and the planet gear form a lubricated journal bearing, the abutment surface being crowned with an outer diameter decreasing from a maximum outer diameter towards at least one chosen from the axially forward end and the axially rearward end and having at least one minimum outer diameter at the at least one chosen from the axially forward end and the axially rearward end, the at least one minimum outer diameter including axially forward and axially rearward minimum outer diameters positioned respectively at the axially forward end and the axially rearward end, the maximum outer diameter being positioned between the axially forward end and the axially rearward end, the axially forward and the axially rearward minimum outer diameters being different.
2. The planetary gearing according to claim 1, wherein the planet pin has minimum outer diameters at the axially forward end and the axially rearward end and the maximum outer diameter between the axially forward end and the axially rearward end, wherein the minimum outer diameters are identical on both the axially forward end and the axially rearward end.
3. The planetary gearing according to claim 1, wherein a difference between the maximum outer diameter and the outer diameter at an axial position of the planet pin continuously increases towards at least one chosen from the axially forward end and the axially rearward end.
4. The planetary gearing according to claim 1, wherein, in a longitudinal section, the abutment surface forms a first convex curve extending between the maximum outer diameter and the axially forward end, and forms a second convex curve extending between the maximum outer diameter and the axially rearward end.
5. The planetary gearing according to claim 4, wherein at least one chosen from the first convex curve and the second convex curve is formed in at least one chosen from a circular manner and a parabolic manner.
6. The planetary gearing according to claim 4, wherein the at least one chosen from the first convex curve and the second convex curve includes multiple curve portions, wherein at least one of the multiple curve portions is formed in a rectilinear manner.
7. The planetary gearing according to claim 4, wherein the maximum outer diameter is formed by a single circumferential line.
8. The planetary gearing according to claim 7, wherein the first convex curve and the second convex curve transition steadily into each other.
9. The planetary gearing according to claim 1, wherein the maximum outer diameter is formed by a cylindrical area with a constant outer diameter extending over a defined axial length.
10. The planetary gearing according to claim 9, wherein a ratio of the defined axial length of the cylindrical area to an axial total length of the abutment surface is between 0 and 0.75.
11. The planetary gearing according to claim 1, wherein the maximum outer diameter is positioned at an axial center of the planet pin.
12. The planetary gearing according to claim 1, wherein the maximum outer diameter is positioned outside of an axial center of the planet pin.
13. The planetary gearing according to claim 1, wherein a ratio of half a difference between the maximum outer diameter and the minimum outer diameter to the maximum outer diameter is between 0.00005 and 0.005.
14. The planetary gearing according to claim 1, wherein the abutment surface with the crowned configuration extends only across a circumferential angle () of the planet pin that is smaller than 360.
15. The planetary gearing according to claim 14, wherein the circumferential angle () across which the abutment surface with the crowned configuration extends varies in the axial direction.
16. The planetary gearing according to claim 14, wherein the abutment surface with the crowned configuration extends at the maximum outer diameter across a minimal circumferential angle (1), and the circumferential angle () continuously increases from the maximum outer diameter towards the axially forward end and the axially rearward end to a maximum circumferential angle (2), so that the abutment surface with the crowned configuration extends at the axially forward end and the axially rearward end across a greater circumferential angle (2) than in an area of the maximum outer diameter.
17. The planetary gearing according to claim 1, wherein the one planet pin is formed as a monolithic single piece.
18. A pin for a planetary gearing, comprising: an outer-side abutment surface for a slide bearing, wherein the abutment surface includes an axially forward end and an axially rearward end, the abutment surface being crowned with an outer diameter decreasing from a maximum outer diameter towards at least one chosen from the axially forward end and the axially rearward end and having at least one minimum outer diameter at the at least one chosen from the axially forward end and the axially rearward end, the at least one minimum outer diameter including axially forward and axially rearward minimum outer diameters positioned respectively at the axially forward end and the axially rearward end, the maximum cuter diameter being positioned between the axially forward end and the axially rearward end, the axially forward and the axially rearward minimum outer diameters being different.
19. A gear fan engine, comprising: a fan stage, a fan shaft via which the fan stage is driven, a turbine shaft, wherein the turbine shaft and the fan shaft are coupled via the planetary gearing according to claim 1, wherein the turbine shaft forms the sun shaft, the planet pins are coupled to a torque carrier, and the torque carrier is coupled to the fan shaft.
20. A planetary gearing, comprising: a sun gear rotatable about a rotation axis of the planetary gearing and driven by a sun shaft, wherein the rotation axis defines an axial direction of the planetary gearing, a plurality of planet gears that are driven by the sun gear, a ring gear with which the plurality of planet gears is in engagement, a plurality of planet pins which respectively have an outer-side abutment surface comprising an axially forward end and an axially rearward end, wherein respectively one planet pin of the plurality of planet pins is arranged inside a planet gear, and the planet pin and the planet gear form a lubricated journal bearing, the abutment surface being crowned with an outer diameter decreasing from a maximum outer diameter towards at least one chosen from the axially forward end and the axially rearward end and having at least one minimum outer diameter at the at least one chosen from the axially forward end and the axially rearward end, wherein the abutment surface with the crowned configuration extends only across a circumferential angle () of the planet pin that is smaller than 360.
Description
(1) In the following, the invention is explained in more detail based on multiple exemplary embodiments by referring to the Figures of the drawing. Herein:
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(23) In general, the gear fan engine 10 operates in a conventional manner, wherein air entering the intake 12 is accelerated by the fan stage 13. Here, two air flows are created. A first flow flows into the medium-pressure compressor 15, a second air flow flows through a bypass channel 22, wherein the second air flow provides the greatest portion of the thrust of the gear fan engine 10. The medium-pressure compressor 15 compresses the entering air flow before it reaches the high-pressure compressor 16 inside of which further compression occurs. The compressed air that is discharged from the high-pressure compressor 16 is introduced into the combustion device 17 where it is intermixed with fuel, and the mixture is then combusted. The hot combustion gases are decompressed in the high-pressure turbine 18 and in the medium-pressure turbine 19 before being discharged through the nozzle 20, and thus providing additional thrust.
(24) Thus, the gear fan engine 10 forms a bypass channel 22 and a primary flow channel behind the fan stage 13. The primary flow channel leads through the core engine (gas turbine) that comprises the medium-pressure compressor 15, the high-pressure compressor 16, the combustion device 17, the high-pressure turbine 18, and the medium-pressure turbine 19. The bypass channel 22 guides air which is sucked in by the fan stage 13 during operation of the gear fan engine 10 past the core engine.
(25) Via shaft devices, the high-pressure turbine 18 and the medium-pressure turbine 19 respectively drive the high-pressure compressor 16 and the medium-pressure compressor 15. A medium-pressure shaft drives the fan stage 13 via the gear 100. Here, the gear 100 is embodied as a reduction gear which reduces the rotational speed of the fan stage 13 as compared to the medium-pressure compressor 15 and to the medium-pressure turbine 19. In the shown embodiment, the gear 100 is a planetary gearing with a static ring gear 5 and circumferential planet gears 4 rotating in the ring gear 5. The gears 100 are driven via a sun gear 3 that is coupled to the medium-pressure shaft. In the shown embodiment, the drive is provided via a torque carrier 70 that is coupled to the planet gears 4.
(26) In general, also other embodiments of the gear 100 are possible, wherein e.g. the ring gear 5 can be formed in a movable manner, so that the drive is provided via the ring gear 5.
(27) The embodiment of the gear fan engine 10 according to
(28) With the rotation axis 11, the described components have a common rotational or machine axis. The rotation axis 11 defines an axial direction of the engine 10. A radial direction of the engine 10 extends perpendicular to the axial direction.
(29) What is relevant in the context of the present invention is the embodiment of the planetary gearing 100.
(30)
(31) The planetary gearing 100 further comprises a plurality of planet gears 4 of which one is shown in the sectional rendering of
(32) The following description of a planet gear 4 applies to all planet gears that are driven by a sun gear 3. The planet gear 4 is configured as a hollow cylinder and forms an outer shell surface and an inner shell surface 44. Driven by the sun gear 3, the planet gear 4 rotates about a rotation axis 110 that extends in parallel to the rotation axis 11. The outer shell surface of the planet gear 4 forms a toothing 45 that is in engagement with the toothing 55 of a ring gear 5. The toothings 45, 55 can also be formed as double helical gearing. The ring gear 5 is arranged in a stationary, i.e. non-rotating, manner. The planet gears 4 rotate as a result of being coupling with the sun gear 3, and in doing so travel along the circumference of the ring gear 5. The rotation of the planet gears 4 along the circumference of the ring gear 5 and thus about the rotation axis 110 is slower than the rotation of the sun shaft 3, whereby a gear reduction is provided.
(33) Adjacent to its inner shell surface 44, the planet gear 4 has a centered axial opening. Inserted into the opening is a planet pin 6, wherein the planet pin 6 and the planet gear 4 form a lubricated journal bearing at their facing surfaces. For lubricating the slide bearings, radially extending lubricating film openings 61 can be formed in the planet pin 6, through which lubricating oil that is sprayed in from the inside or supplied in another manner can be supplied into a slide bearing gap 9 between the planet pin 6 and the planet gear 4. Here, it is to be understood that also additional or other kinds of means for supplying lubricating oil to the slide bearing can be provided in the planet pin 6.
(34) During operation, the planet gear 4 and the planet pin 6 do not have the exact same axis, since the slide bearing with its hydrodynamic design entails an eccentricity in the range of tenths of a millimeter.
(35) The planet pin 6 has an outer-side abutment surface 60 that is formed in a crowned manner. Accordingly, the outer diameter of the planet pin decreases towards the axial ends of the abutment surface 60 and has a minimum there.
(36) Adjacent to its inner surface 69, the planet pin 6 also has an axial opening or bore and is provided for the purpose of receiving a support pin 7 of a torque carrier therein. At that, the support pin 7 is mounted in a tapering area 71 of the support pin 7 in a joint bearing 73 inside the bore of the planet pin 6. The joint bearing 73 allows for a certain degree of tilting of the support pin 7 with respect to the rotation axis 110. A support pin 7 is arranged in each of the planet pins 6 of the planetary gearing 100. At their ends that project from the opening of the planet pin 6, the support pins 7 are fixedly connected to each other and at that form a torque carrier corresponding to the torque carrier 70 of
(37) Here, the exact shape of the support pin 7 and its shown mounting at the inner surface of the planet pin 6 are to be understood merely as an example. It is also to be understood that a coupling of the planet pin 6 to the torque carrier can also be realized in a different manner, as shown based on
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(39) The structure of the planet gear 4 and of the planet pin 6 will be explained in more detail in the following with respect to
(40) As can be seen in
(41) The slide bearing between the planet pin 6 and the planet gear 4 is formed by the cylindrical inner shell surface 44 of the planet gear 4 and the abutment surface 60 of the planet pin 6 that is provided with a crowning. Here, due to the curvature of the abutment surface 60, the slide bearing gap 9 formed in the area of the slide bearing increases in radial thickness towards the axially forward end and towards the axially rearward end of the slide bearing. However, in the event that strong torques and centrifugal forces occur, the adjacent surfaces 44, 60 of the slide bearing can align to be substantially in parallel at its ends. This is also supported by the recesses 401 that are formed in the planet gear 4, which provide the latter with an increased flexibility at its ends.
(42) The abutment surface 60 has an axially forward end 65 and an axially rearward end 66.
(43)
(44) As can be seen in
(45) In contrast to the exemplary embodiment of
(46) In the exemplary embodiment of
(47) As for the one-piece structure of the forward support plate 810, the rearward support plate 820 and the torque carrier 70, it is further remarked that the forward support plate 810 and the rearward support plate 820 are connected to each other by wall surfaces 830 formed at the circumference, with respectively substantially rectangular recesses 840 being located in between them which serve for receiving respectively one planet gear. Further, the structural unit formed by the two support plates 810, 820 and the torque carrier 70 has axial bores 77 that may serve for coupling further parts (not shown) for torque transmission.
(48) The shown number of five planet pins 6, five connecting webs 76 and five axial bores 77 is to be understood merely as an example.
(49) In
(50) The planet pin 6 forms an outer-side abutment surface 60 comprising an axially forward end 65 and an axially rearward end 66. The axial distance between these two ends is indicated by L. Between these two ends 65, 66, the abutment surface 60 forms a crowning in the sense that its outer diameter decreases towards the axial ends 65, 66 and reaches a minimum at the axial ends 65, 66.
(51) Here, the planet pin 6 has a minimum outer diameter d1 at its axial end 65, a minimum outer diameter d2 at its axial end 66, and a maximum outer diameter D between its axial ends 65, 66. Here, half the difference h1 between the maximum outer diameter D and the minimum outer diameter d1 defines the crowning of the abutment surface between the axial position of the maximum outer diameter and the one end 65. Further, half the difference h2 between the maximum outer diameter D and the minimum outer diameter d2 defines the crowning of the abutment surface between the axial position of the maximum outer diameter and the other end 66.
(52) It can be provided that d1 equals d2, or alternatively that d1 does not equal d2. Accordingly, h1 equals h2, or h1 does not equal h2.
(53) The difference between the maximum outer diameter D and the outer diameter e at a regarded axial position of the planet pin constantly increases towards the axial ends 65, 66 of the planet pin 6.
(54) In the exemplary embodiment of
(55) The axial distance between the axially forward end 65 of the abutment surface 60 and the maximum of the outer diameter D or, if the maximum is formed in a cylindrical area, to the center of this cylindrical area, is indicated by P in
(56) In the longitudinal section, the abutment surface 60 of the planet pin 6 forms a first convex curve 63 that extends between the cylindrical area 62 and the forward axial end 65, and forms a second convex curve 64 that extends between the cylindrical area 62 and the rearward axial end 66. In general, the curves 63, 64 can have any desired shape. For example, the curves can be formed in a circular, parabolic or rectilinear manner.
(57) The planet pin 6 has axial elongations or ends 67, 68, which respectively form one forward axial face side 670 of the planet pin 6 and one rearward axial face side 680 of the planet pin. As has been explained with respect to
(58) In embodiments of the invention, the planet pin 6 realizes certain ratios of the parameters h, P, L and D, as they are defined above.
(59) Thus, the following applies to the ratio of the length P to the axial total length L: 0P/L1. This means that the maximum of the outer diameter D can in general be formed at any axial position of the planet pin 6. In particular, also asymmetrical arrangements are possible. The invention also comprises embodiment variants in which the maximum of the outer diameter D is formed at the one axial end 65 of the abutment surface (P=0) or at the other axial end 66 of the abutment surface (P=L). In other embodiment variants, the maximum of the outer diameter D is always located between the two axial ends 65, 66 of the abutment surface.
(60) The following applies to the ratio of the axial length of the cylindrical area f to the axial total length L: 0f/L0.75. The larger this ratio, the greater the axial extension of the cylindrical area. If the ratio f/L equals zero, f equals zero, i.e. in that case a cylindrical area with a constant outer diameter is not present.
(61) The following applies to the ratio of half the difference h1, h2 between the maximum outer diameter D and the minimum outer diameter d1, d2 to the maximum outer diameter D: 0.00005h1/D0.005 as well as 0.00005h2/D0.005. These ratios determine the crowning of the abutment surface 60. Here, h1 may equal h2.
(62) The planet pin 6 shown in
(63)
(64) Here, the parameters f, h, P and L that have been explained with reference to
(65) In the exemplary embodiment of
(66) Here, the planet pin of
(67) In the exemplary embodiment of
(68) In
(69) Adjacent to the cylindrical area 62 on both sides, the abutment surface 603 forms areas that are curved in a circular manner, with conically shaped areas that extend up to the axial ends 65, 66 of the abutment surface 603 connecting to these areas. In the sectional view of
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(72) First referring to
(73) Here, the abutment surface 60 with the crowned design extends in the circumferential direction across a range that is smaller than 360. This crowned area is delimited by two boundary lines 610, 620. Here, the angle across which the abutment surface 60 extends in the circumferential varies depending on the axial position, as will be explained in the following, so that the boundary lines 610, 620 do not extend in a rectilinear manner, but are bent. The planet pin 6 forms a cylindrically shaped area 600 outside of the circumferential area in which the planet pin 6 forms a crowning. The crowning of the planet pin 6 in the area of the abutment surface 60 is realized by a material removal in the area of the abutment surface 60 which increases towards the axial ends 65, 66.
(74) In the circumferential area in which the planet pin 6 forms a crowning, it has a minimum outer diameter d at its axial ends 65, 66, and a maximum outer diameter D between its axial ends 65, 66. Here, the difference between D/2 and d/2 defines the maximum height h of the crowning of the abutment surface between the axial position of the maximum outer diameter and the two ends 65, 66. Alternatively, the minimum outer diameter can be different at the two ends 65, 66. With respect to this,
(75) In the circumferential area in which the planet pin 6 forms a crowning, the maximum outer diameter D is realized at the axial center 95 of the planet pin 6, and in a cylindrical area 62 of the axial length f about this axial center 95, cf.
(76) The axial distance between the axially forward end 65 of the abutment surface 60 to the maximum of the outer diameter D or, if the maximum is formed in a cylindrical area, to the center of this cylindrical area, is indicated by P in
(77) In the circumferential area in which the planet pin 6 forms a crowning, the abutment surface 60 of the planet pin 6 forms a first convex curve 63 in the longitudinal section that extends between the cylindrical area 62 and the forward axial end 65, as well as a second convex curve 64 that extends between the cylindrical area 62 and the rearward axial end 66. In general, the curves 63, 64 can have any desired shape. For example, the curves may be formed in a circular, parabolic or rectilinear manner.
(78) The planet pin 6 has axial elongations or ends 67, 68, which respectively form a forward axial face side 670 of the planet pin 6 and a rearward axial face side 680 of the planet pin. As has been explained with respect to
(79) In the circumferential area in which the planet pin 6 forms a crowning, it realizes certain ratios of the parameters h, P, L and D, a defined above. These ratios can be embodied corresponding to the ratios described with respect to
(80) In the following, the shape and extension circumference of the crowned abutment surface 60 are described in more detail in the exemplary embodiment of
(81) Thus, according to
(82) Here, the variation of the extension of the abutment surface 60 with the crowned design in the circumferential direction is such that the abutment surface 60 with the crowned design extends at the axial ends 65, 66 of the abutment surface 60 across a greater circumferential angle than in the area 62 of the maximum outer diameter D. Thus, in the cylindrical area 62 having a constant outer diameter, the abutment surface 60 with the crowned design has an abutment surface 60 with the crowned design that extends across a minimum circumferential angle 1, cf.
(83) Further, an angle is indicated in
(84)
(85) The angle may for example be in the range of between 10 and 350. In particular, this angle can be in the range of between 10 and 180. For example, it may be in the range of between 10 and 120, in particular in the range of between 30 and 80. Here, the angular difference between 1 and 2 can for example be in the range of between 10 and 120, in particular in the range of between 40 and 80.
(86) If the angle is smaller that 180, also more than one abutment surface 60 with the crowned design can be realized in the circumferential direction.
(87) Like
(88) Here, it is to be understood that the radius R is constant in the circumferential direction. The radius R varies only in the axial direction. Thus, the radius is largest in the cylindrical area 62 with a constant outer diameter, and decreases towards the axial ends 65, 66.
(89) Alternatively, it can be provided that the radius R is maximal in the center between the two boundary lines 610, 620 (in
(90) To be precise, the parameterization via the radius R and the eccentricity E accordingly only applies in the center between the two boundary lines 610, 620.
(91) In general, it applies to the radius R that it is larger or equal to D/2, cf.
(92) The variations of the crowning of the planet pin 6 as described with respect to
(93)
(94) The torque carrier 70 is fixedly connected to the forward support plate 810 by means of connecting webs 76. With regards to this, the description of
(95) The planet pin 6 has an abutment surface 60 that is formed in a crowned manner, as has been explained with respect to
(96)
(97) Apart from the differing shape of the inner surface 69 of the planet pin 6, the planet pin 6 of
(98) The advantages associated with the invention are illustrated in
(99)
(100) The present invention is not limited in its design to the above-described exemplary embodiments. In particular, the described specific shapes of the planet gear 4 and of the planet pin 6 are to be understood merely as examples.
(101) Further, it is to be understood that the features of the individual described exemplary embodiments of the invention can be combined with each other in different combinations. As far as ranges are defined, they comprise all values within this range, as well as all partial ranges that fall within a range.