WORK TOOL
20180001463 · 2018-01-04
Assignee
Inventors
Cpc classification
B25D11/125
PERFORMING OPERATIONS; TRANSPORTING
B25D2211/068
PERFORMING OPERATIONS; TRANSPORTING
B25D11/066
PERFORMING OPERATIONS; TRANSPORTING
B25D2211/061
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A work tool includes a driving motor, a rotary shaft member configured to be rotationally driven by the driving motor, a swinging member configured to be caused to swing by rotation of the rotary shaft member, a tool accessory driving mechanism configured to drive a tool accessory by swinging of the swinging member, a body housing the driving motor, the rotary shaft member, the swinging member and the tool accessory driving mechanism, and a vibration reducing mechanism configured to reduce vibration caused in the body. The vibration reducing mechanism includes a dynamic vibration reducer having an elastic member and a weight, and a connecting member connecting the weight and the swinging member. The vibration reducing mechanism is configured to reciprocate the weight via the connecting member by the swinging of the swinging member.
Claims
1. A work tool configured to perform a specified operation on a workpiece by linearly driving a tool accessory, the work tool comprising: a driving motor, a rotary shaft member configured to be rotationally driven by the driving motor, a swinging member configured to be caused to swing by rotation of the rotary shaft member, a tool accessory driving mechanism configured to drive the tool accessory by swinging of the swinging member, a body housing the driving motor, the rotary shaft member, the swinging member and the tool accessory driving mechanism, and a vibration reducing mechanism configured to reduce vibration caused in the body, wherein: the vibration reducing mechanism includes: a dynamic vibration reducer having an elastic member and a weight, the weight being biased by the elastic member and being reciprocatable; and a connecting member connecting the weight and the swinging member, and the vibration reducing mechanism is configured to reciprocate the weight via the connecting member by the swinging of the swinging member.
2. The work tool as defined in claim 1, wherein the weight and the connecting member are connected to be rotatable on a pivot axis with respect to each other.
3. The work tool as defined in claim 1, wherein the tool accessory driving mechanism defines a driving axis, and the weight is configured to surround the driving axis around the driving axis.
4. The work tool as defined in claim 1, wherein the weight is disposed on a shaft and configured to slide with respect to the shaft, the shaft extending in a direction parallel to the driving axis.
5. The work tool as defined in claim 1, wherein the rotary shaft member defines a rotation axis, and the connecting member is configured to surround the rotation axis around the rotation axis.
6. The work tool as defined in claim 5, wherein the connecting member has a pair of end regions and an intermediate region, the intermediate region being formed between the pair of end regions and being connected to the swinging member.
7. The work tool as defined in claim 1, wherein the vibration reducing mechanism also serves as an assisting mechanism configured to move the weight from a stationary state by reciprocating the weight via the connecting member along with the swinging of the swinging member.
8. The work tool as defined in claim 1, wherein the vibration reducing mechanism also serves as a mechanism configured to increase an amount of reciprocating movement of the weight by reciprocating the weight via the connecting member along with the swinging of the swinging member.
9. The work tool as defined in claim 1, wherein the vibration reducing mechanism also serves as a mechanism configured to change a phase in reciprocating movement of the weight by reciprocating the weight via the connecting member along with the swinging of the swinging member.
10. The work tool as defined in claim 1, wherein the vibration reducing mechanism also serves as a mechanism configured to control an amount of reciprocating movement of the weight by reciprocating the weight via the connecting member along with the swinging of the swinging member.
11. The work tool as defined in claim 1, wherein the connecting member forms a counter weight configured to be caused to reciprocate along with the swinging of the swinging member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DESCRIPTION OF EMBODIMENT
[0036] An embodiment of a work tool according to the present invention is now described with reference to
[0037]
[0038] A tool holder 159 is configured to make the tool bit 119 attachable and removable. The tool holder 159 extends in a specified longitudinal direction, and the longitudinal direction of the tool holder 159 defines a body longitudinal direction, which is a longitudinal direction of the hammer drill 100. When the tool bit 119 is coupled to the hammer drill 100, the axial direction of the tool bit 119 is parallel to the body longitudinal direction.
[0039] The hammer drill 100 and the tool bit 119 are examples that correspond to the “work tool” and the “tool accessory”, respectively, according to the present invention.
[0040] In a state of the hammer drill 100 shown in
[0041] (Basic Structure of the Hammer Drill)
[0042] As shown in
[0043] As shown in
[0044] As shown in
[0045] (Tool Accessory Driving Mechanism)
[0046] A structure of a tool accessory driving mechanism that is configured to drive the tool bit 119 within the body housing 101 is now explained with reference to
[0047] As shown in
[0048] (Rotation Transmitting Mechanism)
[0049] As shown in
[0050] As shown in
[0051] As shown in
[0052] With this structure, an output of the pinion gear 113 is transmitted to the driven gear 117 and the intermediate shaft 116 is rotated. Then the rotation of the intermediate shaft 116 is transmitted to the sleeve 129 via the first gear 151 and the second gear 153, and the tool bit 119 is rotationally driven together with the tool holder 159.
[0053] (Motion Converting Mechanism and Striking Mechanism)
[0054] As shown in
[0055] More specifically, the clutch cam 180 is moved in a front-rear direction along with user's operation of the mode change lever. Detailed description of the mode change lever is omitted for convenience sake.
[0056] When the hammer drill mode is selected with the mode change lever, the clutch cam 180 is moved rearward, and a clutch teeth 180a of the clutch cam 180 and a clutch teeth 123a of the rotary body 123 engage with each other. Therefore, in this case, the tool holder 159 is rotationally driven and the rotary body 123 is rotated, so that a piston 127 is driven as described below.
[0057] When the drill mode is selected with the mode change lever, the clutch cam 180 is moved forward and the clutch teeth 180a of the clutch cam 180 and the clutch teeth 123a of the rotary body 123 are disengaged from each other. Therefore, in this case, the tool holder 159 is rotationally driven, but rotation of the intermediate shaft 116 is not transmitted to the rotary body 123, so that the piston 127 is not driven.
[0058] As shown in
[0059] Further, the shaft part 125a and the projection 125c are arranged oppositely to each other with respect to the rotation axis 116c. Therefore, the projection 125c is turned rearward when the shaft part 125a is turned forward, while the projection 125c is turned forward when the shaft part 125a is turned rearward.
[0060] As shown in
[0061] An air chamber 127a is formed between the bottom of the piston 127 and the striker 143, and the striker 143 is linearly driven by pressure fluctuations caused in the air chamber 127a when the piston 127 reciprocates within the sleeve 129. Specifically, when the piston 127 moves forward and compresses air in the air chamber 127a, the striker 143 is pushed forward by expansion of the compressed air, collides with the impact bolt 145 and moves the tool bit 119 forward. On the other hand, when the piston moves rearward, the air in the air chamber 127a is expanded. Then the striker 143 is retracted rearward by negative pressure of the expanded air. Further, during a processing operation, a tip end of the tool bit 119 is pressed by the user, so that the impact bolt 145 is pushed rearward by a rear end of the tool bit 119. Then, the impact bolt 145 that has been moved rearward is moved forward and collides with the tool bit 119 as described above, when the piston 127 moves forward. By repeating this series of operations, the tool bit 119 is linearly and continuously driven. The above-described operation of the striking mechanism 140 defines the striking axis 140a shown in
[0062] (Vibration Reducing Mechanism)
[0063] A structure of the vibration reducing mechanism 200 is now explained with reference to
[0064]
[0065] As shown in
[0066]
[0067] As shown in
[0068] The end regions 251 of the connecting member 250 and the end regions 231 of the weight 230 are connected to rotate on a pivot axis 260a with respect to each other. A specific structure of connecting the connecting member 250 and the weight 230 is described below. The intermediate region 252 of the connecting member 250 has an intermediate hole 252a through which the projection 125c of the swinging shaft 125 is inserted. With this structure, the connecting member 250 may be moved in the front-rear direction by rotation of the swinging shaft 125.
[0069]
[0070] An operation of the vibration reducing mechanism 200 is now explained with reference to
[0071] For the sake of explanation, the first state shown in
[0072] Next, a case that the user selects the hammer drill mode is explained. As described above, in the hammer drill mode, the swinging shaft 125 is caused to swing by rotation of the intermediate shaft 116.
[0073] In the second state, the shaft part 125a moves the piston 127 forward and thus the tool bit 119 is moved forward. At this time, the projection 125c is inclined rearward, so that the weight 230 is moved rearward via the connecting member 250. In this case, the first elastic member 241 biases the weight 230 and thereby assists rearward movement of the weight 230. Further, the second elastic member 242 is compressed by the weight 230.
[0074] As the intermediate shaft 116 is further rotated, the swinging shaft 125 is caused to swing from the second state to a state in which the shaft part 125a is inclined rearward as shown in
[0075] In the third state, the shaft part 125a is inclined rearward and the projection 125c is inclined forward. Therefore, the shaft part 125a moves the piston 127 rearward, so that the air in the air chamber 127a is expanded and the striker 143 is moved rearward. Further, as the tool bit 119 is being pressed against the workpiece by the user, the tool bit 119 is moved rearward together with the impact bolt 145.
[0076] Meanwhile, the projection 125c is inclined forward, so that the weight 230 is moved forward via the connecting member 250. At this time, the second elastic member 242 biases the weight 230 and thereby assists forward movement of the weight 230. Further, the first elastic member 241 is compressed by the weight 230.
[0077] As described above with reference to
[0078] Further, as the vibration reducing mechanism 200 is configured to forcibly move the weight 230 along with the swinging of the swinging shaft 125, it can be said that the vibration reducing mechanism 200 serves as an assisting mechanism that is configured to shift the weight 230 from a stationary state to a moving state.
[0079] Further, in the dynamic vibration reducer 210 formed only by the weight 230 and the elastic member 240, the weight 230 can be reciprocated only by vibration caused in the body housing 101. Therefore, the reciprocating distance of the weight 230 may depend on the magnitude of vibration caused in the body housing 101.
[0080] In the vibration reducing mechanism 200 according to the present invention, however, the weight 230 is forcibly reciprocated between the second state and the third state as described above via the connecting member 250. Specifically, in a state in which the amount of reciprocating movement of the weight 230 is small in the dynamic vibration reducer 210 formed only by the weight 230 and the elastic member 240, it can be said that the vibration reducing mechanism 200 forms a mechanism that is configured to increase the amount of reciprocating movement of the weight 230. Further, in a state in which the amount of reciprocating movement of the weight 230 is large in the dynamic vibration reducer 210 formed only by the weight 230 and the elastic member 240, it can also be said that the vibration reducing mechanism 200 forms a mechanism that is configured to control the amount of reciprocating movement of the weight 230.
[0081] The connecting member 250 in the vibration reducing mechanism 200 according to the present invention is configured to rotate with respect to both the weight 230 and the swinging shaft 125, so that the connecting member 250 can linearly reciprocate the weight 230 by swinging of the swinging shaft 125. Further, with the structure in which the connecting member 250 can rotate with respect to both the weight 230 and the swinging shaft 125, it can also be said that the vibration reducing mechanism 200 forms a mechanism that is configured to change a phase in the reciprocating movement of the weight 230.
[0082] Further, it can also be said that the connecting member 250 which is caused to reciprocate by swinging of the swinging shaft 125 forms a counter weight.
[0083] Therefore, the vibration reducing mechanism 200 according to the present invention, which is configured to exhibit various functions, can be provided to be suitable to the work tool 100 to be realized.
[0084] The above-described embodiment is explained as an example of the invention, but the work tool according to the present invention may have other structures. For example, an electric reciprocating saw which is configured to perform a cutting operation on a workpiece such as wood by linearly driving the tool accessory may be used as the work tool. Further, the handgrip 109 is formed in a cantilever shape extending downward, but the handgrip 109 may be formed in a loop shape. Further, the output shaft 111 of the electric motor 110 is arranged in parallel to the rotation axis 116c, but the output shaft 111 may be arranged to cross the rotation axis 116c. In this case, the output shaft 111 and the intermediate shaft 116 may preferably be engaged with each other via a bevel gear.
[0085] In view of the nature of the above-described invention, the work tool according to the present invention can be provided with the following features. Each of the features can be used separately or in combination with another feature, or in combination with the claimed invention.
(Aspect 1)
[0086] The rotary shaft member includes a rotary body having an outer peripheral surface having a specified inclination angle with respect to the rotation axis, and
[0087] the swinging shaft includes an annular part that is disposed to be rotatable with respect to the outer peripheral surface, a shaft part that is provided to protrude from the annular part and rotatably connected with respect to the tool accessory driving mechanism, and a projection that is provided to protrude from the opposite side of the annular part to the shaft part and rotatably connected with respect to the connecting member.
(Aspect 2)
[0088] The vibration reducing mechanism includes a first connection part that connects the swinging member and the tool accessory driving mechanism such that the swinging member and the tool accessory driving mechanism are rotatable with respect to each other, and a second connection part that connects the swinging member and the connecting member such that the swinging member and the connecting member are rotatable with respect to each other.
(Aspect 3)
[0089] The first and second connection parts can be arranged oppositely to each other with respect to the rotation axis.
[0090] (Correspondences between the features of the embodiment and the features of the invention)
[0091] Correspondences between the features of the embodiment and the features of the invention are as follows. It is noted that the above-described embodiment is an example for embodying the present invention, and the present invention is not limited to the structure of the above-described embodiment.
[0092] The hammer drill 100 is an example that corresponds to the “work tool” according to the present invention. The tool bit 119 is an example that corresponds to the “tool accessory” according to the present invention. The body housing 101 is an example that corresponds to the “body” according to the present invention. The driving motor 110 is an example that corresponds to the “driving motor” according to the present invention. The intermediate shaft 116 is an example that corresponds to the “rotary shaft member” according to the present invention. The rotation axis 116c is an example that corresponds to the “rotation axis” according to the present invention. The swinging shaft 125 is an example that corresponds to the “swinging member” according to the present invention. The striking axis 140a is an example that corresponds to the “driving axis” according to the present invention. The vibration reducing mechanism 200 is an example that corresponds to the “vibration reducing mechanism” according to the present invention. The dynamic vibration reducer 210 is an example that corresponds to the “dynamic vibration reducer” according to the present invention. The connecting member 250 is an example that corresponds to the “connecting member” according to the present invention. The shaft 220 is an example that corresponds to the “shaft” according to the present invention. The weight 230 is an example that corresponds to the “weight” according to the present invention. The elastic member 240 is an example that corresponds to the “elastic member” according to the present invention. The end region 251 is an example that corresponds to the “end region” according to the present invention. The intermediate region 252 is an example that corresponds to the “intermediate region” according to the present invention. The pivot axis 260a is an example that corresponds to the “pivot axis” according to the present invention.
DESCRIPTION OF THE NUMERALS
[0093] 100 hammer drill (work tool) [0094] 101 body housing (body) [0095] 103 motor housing [0096] 105 gear housing [0097] 109 handgrip [0098] 109a trigger [0099] 109b power cable [0100] 110 driving motor [0101] 111 output shaft [0102] 111a bearing [0103] 111b bearing [0104] 112 fan [0105] 113 pinion gear [0106] 116 intermediate shaft (rotary shaft member) [0107] 116a bearing [0108] 116b bearing [0109] 116c rotation axis [0110] 116d rotation axis orthogonal line [0111] 117 driven gear [0112] 119 tool bit (tool accessory) [0113] 120 motion converting mechanism [0114] 123 rotary body [0115] 123a clutch teeth [0116] 123b steel ball [0117] 123c outer peripheral surface [0118] 125 swinging shaft (swinging member) [0119] 125a shaft part [0120] 125b annular part [0121] 125c projection [0122] 126 joint pin [0123] 127 piston [0124] 127a air chamber [0125] 129 sleeve [0126] 129a bearing [0127] 129b bearing [0128] 130 inner housing [0129] 130a front part [0130] 130b rear part [0131] 140 striking mechanism [0132] 140a striking axis [0133] 143 striker [0134] 145 impact bolt [0135] 150 rotation transmitting mechanism [0136] 151 first gear [0137] 153 second gear [0138] 159 tool holder [0139] 159a ring spring [0140] 180 clutch cam [0141] 180a clutch teeth [0142] 200 vibration reducing mechanism [0143] 210 dynamic vibration reducer [0144] 220 shaft [0145] 230 weight [0146] 230a insertion hole [0147] 231 end region [0148] 231a end hole [0149] 232 intermediate region [0150] 240 elastic member [0151] 241 first elastic member (elastic member) [0152] 242 second elastic member (elastic member) [0153] 250 connecting member [0154] 250a center line [0155] 251 end region [0156] 251a end hole [0157] 252 intermediate region [0158] 252a intermediate hole [0159] 253 communication region [0160] 260 pivot shaft [0161] 260a pivot axis [0162] 261 stopper ring