Check valve
10767773 ยท 2020-09-08
Assignee
Inventors
Cpc classification
B60T15/02
PERFORMING OPERATIONS; TRANSPORTING
B60T8/341
PERFORMING OPERATIONS; TRANSPORTING
F16K15/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/0209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T17/04
PERFORMING OPERATIONS; TRANSPORTING
B60T7/042
PERFORMING OPERATIONS; TRANSPORTING
F16K31/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7937
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T8/34
PERFORMING OPERATIONS; TRANSPORTING
B60T15/02
PERFORMING OPERATIONS; TRANSPORTING
F16K27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a check valve installed in a bore of a modulator block having an inlet path and an outlet path to control a flow of oil in one direction, the check valve including: a valve housing provided with a path hole passing through at a central portion thereof to have an upper end and a lower end thereof open to communicate with the inlet path and the outlet path, and a flange portion protruding from a circumference of an outer surface of the valve housing such that the valve housing is fixed to the bore; a spring retainer coupled to one of the open upper and lower ends of the valve housing which is adjacent to the outlet path, and having an outlet port communicating with the outlet path; a plunger movably installed in the path hole while being elastically supported by a spring supported on the spring retainer, and configured to open or close the path hole according to an up and down movement of the plunger; and a lip seal having a lip portion interposed between the plunger and the valve housing to prevent oil from flowing backward toward the inlet path from the outlet path.
Claims
1. A check valve installed in a bore of a modulator block having an inlet path and an outlet path to control a flow of oil in one direction, the check valve comprising: a valve housing provided with a path hole passing through a central portion thereof to have an upper end and a lower end thereof open to communicate with the inlet path and the outlet path, and a flange portion protruding from a circumference of an outer surface of the valve housing such that the valve housing is fixed to the bore; a plunger movably installed in the path hole while being elastically supported by a spring, and configured to open or close the path hole according to an up and down movement of the plunger; and a lip seal having a lip portion interposed between the plunger and the valve housing to prevent oil from flowing backward toward the inlet path from the outlet path, wherein the path hole is provided with a mounting groove, and the lip seal is coupled to the mounting groove such that the lip portion comes into contact with the plunger, and the lip portion is elastically deformed when oil flows from the inlet path to the outlet path, to allow a flow of oil, and wherein the plunger includes: a guide portion having an inner path that extends through an internal portion of the plunger, that has the path hole extending therethrough, and that communicates with the inlet path; and a support portion radially extending from the guide portion to be elastically supported by the spring and supported by a side of the open one end of the valve housing.
2. The check valve of claim 1, wherein the plunger is provided with a spring support groove to stably support the spring.
3. The check valve of claim 1, further comprising a filter member coupled to the other end between the open upper and lower ends of the valve housing to filter out foreign substance of oil introduced into the inlet path.
4. The check valve of claim 1, further comprising a cap fixed to the modulator block while closing the bore.
5. The check valve of claim 1, further comprising: a spring retainer coupled to one of the open upper and lower ends of the valve housing which is adjacent to the outlet path, and having an outlet port communicating with the outlet path.
6. The check valve of claim 5, wherein the spring retainer is provided with a spring support protrusion to stably support the spring.
7. The check valve of claim 5, wherein a coupling groove is formed in an outer circumferential surface of a side of the one end of the valve housing such that the spring retainer is calking-coupled to the coupling groove.
8. The check valve of claim 1, wherein the plunger is provided with a communication hole that selectively communicates the inlet path and the outlet path through the inner path according to up and down movement of the plunger.
9. The check valve of claim 8, wherein the communication hole includes a plurality of first communication holes formed along a circumference of a side surface of the guide portion to communicate with the inner path and a plurality of second communication holes formed along a circumference of an outer surface of the support portion to communicate with the path hole and the outlet path.
10. The check valve of claim 9, wherein when oil flowing from the inlet path to the outlet path has a low pressure, the oil is allowed to flow through the first communication hole and the lip portion, and when oil flowing from the inlet path to the outlet path has a high pressure, the plunger moves while compressing the spring such that the first communication hole communicates with the path hole and the outlet path.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and/or other aspects of the disclosure will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
(2)
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DETAILED DESCRIPTION
(13) Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. The following embodiments are provided to fully convey the spirit of the present disclosure to a person having ordinary skill in the art to which the present disclosure belongs. The present disclosure is not limited to the embodiments shown herein but may be embodied in other forms. In order to make the description of the present disclosure clear, unrelated parts are not shown and, the sizes of components are exaggerated for clarity.
(14)
(15) Referring to
(16) The check valve 1000 includes a valve housing 1100, a plunger 1200, a lip seal 1300, and a spring retainer 1500, and is installed in the bore 13 formed in the modulator block 10 to prevent backflow of oil and control oil to flow in one direction.
(17) The valve housing 1100 is provided in the form of a cylinder with an upper end and a lower end thereof open and having a path hole 1110 passing through a central portion thereof. The path hole 1110 communicates with the inlet path 11 and the outlet path 12 formed in the modulator block 10. In addition, a flange portion 1140 protrudes from an outer surface of the 1100 to be fixed to the 13, so that the valve housing 1100 is assembled to the bore 13 through stacking. In other words, the valve housing 1100 is introduced into the bore 13, and a part of the modulator block 10 in which the flange portion 1140 is located is deformed to surround the flange portion 1140, so that the fixing of the valve housing 1100 is achieved.
(18) In addition, a coupling groove 1150 for coupling with a spring retainer 1500, which will be described later, is formed on an outer circumferential surface of the valve housing 1100 above the flange portion 1140.
(19) The path hole 1110 may be opened and closed by a plunger 1200, which will be described later, and formed to be stepped in a lengthwise direction. Referring to the drawing, the path hole 1110 includes a first step portion 1120 protruding toward the central portion to support the plunger 1200 and a second step portion 1130 formed to come into contact with the lip seal 1300 installed on the plunger 120. The second step portion has a stepped surface that is inclined in a taper shape such that a diameter of the path hole 1110 increases.
(20) The plunger 1200 is installed to be slidable upward and downward inside the valve housing 1100, and has a communication groove 1210 for selectively communicating the inlet path 11 and the outlet path 12 according to an up and down movement of the plunger 1200.
(21) In more detail, one end of the plunger 1200 is supported by the first step portion 1120 to close the path hole 1110, and when the plunger 1200 moves, the first step portion 1120 serves to guide the plunger 1200. The plunger 1200 is provided at the one end thereof with at least one communication groove 1210 to communicate with the inlet path 11 through the path hole 1110 in a radial direction with respect to the central portion. In other words, a portion of a lower surface of the one end of the plunger 1200 except for the communication groove 1210 comes into contact with the first step portion 1120 and supported.
(22) In addition, the other end of the plunger 1200 is elastically supported by the spring 1400. That is, a spring support groove 1240 is formed in an upper end of the plunger 1200 to support a lower portion of the spring 1400. Accordingly, the plunger 1200 is elastically supported in a direction toward the first step portion 1120.
(23) In addition, the lip seal 1300 may be installed on the outer circumferential surface of the plunger 1200. Referring to the drawing, the lip seal 1300 is installed in a mounting groove 1230 inwardly recessed from the outer circumferential surface of the plunger 1200. The lip seal 1300 includes a body potion 1310 provided in the form of a ring shape and installed in the mounting groove 1230 and a lip portion 1330 protruding from the body portion 1310 outward while being inclined at a predetermined angle. The lip portion 1330 is provided to come into contact with the second step portion 1130. That is, the lip portion 1330 has an inclination corresponding to the tapered shape of the second step portion 1130 to make a surface contact with the inclined surface of the second step portion 1130. Accordingly, the lip seal 1300 serves to effectively prevent oil from flowing backward toward the inlet path 11 from the 12.
(24) As the plunger 1200 moving upward while compressing the spring 1400 causes the lip seal 1300 to move upward together, the lip portion 1330 is separated from the second step portion 1130 and the one end of the plunger 1200 moves toward the second step portion 1130, and thus the path hole 1110 is opened through the communication groove 1210. In this case, a flow of oil from the inlet path 11 to the outlet path 12 is allowed.
(25) The spring retainer 1500 is coupled to one of the one both ends of the valve housing 1100 adjacent to the outlet path 12. Referring to the drawing, the spring retainer 1500 is coupled to the upper side of the valve housing 1100. The spring retainer 1500 is provided with an outlet port 1520 that communicates with the outlet path 12. In addition, the spring retainer 1500 is provided with a spring support protrusion 1540 at an inner upper portion thereof to support an upper end of the spring 1400 that elastically presses the plunger 1200.
(26) Meanwhile, the spring retainer 1500 is provided to surround an outer circumferential surface of an upper end of the valve housing 1100 and is calking-coupled to the coupling groove 1150 formed in the valve housing 1100. Although the coupling of the spring retainer 1500 and the valve housing 1100 is illustrated as being achieved through calking, the present disclosure is not limited thereto as long as the spring retainer 1500 and the valve housing 1100 are fixedly coupled to each other. For example, a protrusion-and-a groove coupling, or a coupling to be matched in shape through a step structure may be used.
(27) In addition, a filter member 1600 to filter out foreign substance included in oil introduced through the inlet path 11 may be coupled to the other open end between the both open ends of the valve housing 1100, that is, the lower end of the valve housing 1100.
(28) As described above, the valve housing 1100, the plunger 1200, the lip seal 1300, the spring retainer 1500, and the filter member 1600 may be provided as an integrated assembly assembled at the outside, and the assembly may be installed in the bore 13. After the assembly is assembled to the bore 13, the cap 1700 is coupled to close the bore 13. That is, the cap 1700 is separately provided from the assembly and is coupled to an entry of the bore 13 to close the bore 13.
(29) The cap 1700 and the assembly are separately provided and are assembled to each other, so that the installation direction of the assembly is selectively set according to the arrangement of the inlet path 11 and the outlet path 12 formed in the modulator block 10. For example, the assembly installed between the inlet path 11 and the outlet path 12 is installed in the bore 13 such that the spring retainer 1500 is disposed at the one end of the valve housing 1100 adjacent to the outlet path 12 with respect to the flange portion 1140 of the valve housing 1100 to elastically support the plunger 1200, and the filter member 1600 is disposed at the other end of the valve housing 1100 adjacent to the inlet path 11. That is, the embodiment described with reference to
(30)
(31) According to the present embodiment, the inlet path 11 formed in the modulator block 10 is located at the upper side of the bore 13 and the outlet path 12 is located at the lower side of the bore 13, and the check valve 1000 is installed in the bore 13 such that the spring retainer 1500 is disposed at the lower end of the valve housing 1100 to elastically support the plunger 1200 and the filter member 1600 is disposed at the upper end of the valve housing 1100. Accordingly, even when the inlet path 11 or 11 and the outlet path 12 or 12 are changed in the positions, the check valve 1000 is assembled to have a phase difference of 180 degrees with respect to the flange portion 1140 of the valve housing 1100 depending on the formation structure of the flow path as shown in
(32) The operation state of the check valve 1000 according to an aspect of the present disclosure will be described with reference to
(33) First, referring to
(34) Then, when the pressure of oil becomes less than the elastic force of the spring 1400, the plunger 1200 is returned to the original position by the elastic restoration force of the spring 1400 to come into contact with the first step portion 1120, and the lip portion 1330 comes into close contact with the second step portion 1130 while making a surface contact with the second step portion 1130 to achieve the sealing function and prevent backflow of oil.
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(36) Referring to
(37) The check valve 2000 includes a valve housing 2100, a lip seal 2200, a spring retainer 2400, and a plunger 2500, and is installed in the bore 13 formed in the modulator block 10 to prevent backflow of oil and control oil to flow in one direction.
(38) The valve housing 2100 is provided in the form of a cylinder with an upper end and a lower end thereof open and having a path hole 2110 passing through a central portion thereof. The path hole 2110 communicates with the inlet path 11 and the outlet path 12 formed in the modulator block 10. In addition, a flange portion 2130 protrudes from an outer surface of the valve housing 2100 to be fixed to the bore 13, so that the valve housing 1100 is assembled to the bore 13 through stacking. In other words, the valve housing 2100 is introduced into the bore 13, and a part of the modulator block 10 in which the flange portion 2130 is located is deformed to surround the flange portion 2130, so that the fixing of the valve housing 2100 is achieved.
(39) In addition, a coupling groove 2140 for coupling a spring retainer 2140, which will be described later, is formed on an outer circumferential surface of the valve housing 2100 above the flange portion 2130.
(40) The lip seal 2200 may be installed inside the valve housing 2100. Referring to the drawing, the lip seal 2200 is installed in a mounting groove 2120 recessed toward the inside of the path hole 2110.
(41) The lip seal 2200 includes a body potion 2220 provided in the form of a ring shape and installed in the mounting groove 2120 and a lip portion 2210 protruding from an inner surface of the body portion 2220 toward the central portion of the body portion 2220 while inclined at a predetermined angle. The lip portion 2210 is provided to come into contact with the plunger 2500, which will be described later, and serves to prevent oil from flowing backward toward the inlet path 11 from the outlet path 12 while allowing oil to flow from the inlet path 11 to the outlet path 12.
(42) The spring retainer 2400 is coupled to one end of the both open ends of the valve housing 2100 adjacent to the outlet path 12. Referring to the drawing, the spring retainer 2400 is coupled to the upper side of the valve housing 2100. The spring retainer 2400 is provided with an outlet port 2420 that communicates with the outlet path 12. In addition, the spring retainer 2400 is provided with a spring support protrusion 2430 at an inner upper portion thereof to support an upper end of the spring 2300 that elastically presses the plunger 2500.
(43) Meanwhile, the spring retainer 2400 is provided to surround an outer circumferential surface of an upper end of the valve housing 2100 and is calking-coupled to the coupling groove 2140 formed in the valve housing 2100. Although the coupling of the spring retainer 2400 and the valve housing 2100 is illustrated as being achieved through calking, the present disclosure is not limited thereto as long as the spring retainer 2400 and the valve housing 2100 are fixedly coupled to each other. For example, a protrusion-and-groove coupling, or a coupling to be matched in the shape through a step structure may be used.
(44) The plunger 2500 is installed to be slidable upward and downward inside the valve housing 2100, and has communication holes 2530 and 2560 for selectively communicating the inlet path 11 and the outlet path 12 according to an up and down movement of the plunger 2500. In more detail, the plunger 2500 includes a guide portion 2510 having an inner path 2520 disposed in the path hole 2110 to communicate with the inlet path 11, a support portion 2550 radially extending from the guide portion 2510 to be elastically supported by the spring 2300 and supported by the open one end of the valve housing 2100, and the communication holes 2530 and 2560 formed in the guide portion 2510 and the support portion 2550, respectively. The communication holes 2530 and 2560 are divided into the first communication hole 2530 formed in the guide portion 2510 and the second communication hole 2560 formed in the support portion 2550.
(45) The guide portion 2510 is provided in the form of a cylinder elongated in an upper side and lower side direction. The inner path 2520 is formed from the bottom of the plunger 2500 upwards. A plurality of the first communication holes 2530 are formed along a circumference of a side surface of the guide portion 2510 to communicate with the inner path 2520. The guide portion 2510 is guided inside the path hole 2110 during the up and down movement of the plunger 2500. In addition, a part of an outer circumferential surface of the guide portion 2510 is provided to come into contact with the lip portion 2210 of the lip seal 2200 to prevent backflow of oil from the outlet path 12 to the inlet path 11.
(46) The support portion 2550 is integrally formed with the guide portion 2510 while radially extending from the guide portion 2510. The support portion 2550 is provided to be supported by the one open end of the valve housing 2100, that is, the upper end of the valve housing 2100. A plurality of the second communication holes 2560 are formed along a circumference of the outer surface of the support portion 2550. The second communication hole 2560 is formed to communicate with the path hole 2110 and an outlet port 2420. In addition, a spring support groove 2570 is provided at an upper end of the support portion 2550 to support the lower portion of the spring 2300. Accordingly, the plunger 2500 may be provided in a state of being elastically supported in a direction toward the valve housing 2100.
(47) Meanwhile, a filter member 2600 to filter out foreign substance included in oil introduced through the inlet path 11 may be coupled to the other open end of the valve housing 2100, that is, the lower end of the valve housing 2100.
(48) As described above, the valve housing 2100, the lip seal 2200, the plunger 2500, the spring retainer 2400, and the filter member 2600 are provided as an assembly assembled at the outside, and the assembly may be installed in the bore 13. After the assembly is assembled to the bore 13, the cap 2700 is coupled to close the bore 13. That is, the cap 2700 is separately provided from the assembly and is coupled to an entry of the bore 13 to close the bore 13.
(49) The cap 2700 and the assembly are separately provided and assembled to each other, so that the installation direction of the assembly is selectively set according to the arrangement of the inlet path 11 and the outlet path 12 formed in the modulator block 10. For example, the assembly installed between the inlet path 11 and the outlet path 12 is installed in the bore 13 such that the spring retainer 2400 is disposed at the one end of the valve housing 2100 adjacent to the outlet path 12 with respect to the flange portion 2130 of the valve housing 2100 to elastically support the plunger 2500, and the filter member 2600 is disposed at the other end of the valve housing 2100 adjacent to the inlet path 11. That is, the embodiment described with reference to
(50)
(51) According to the present embodiment, the inlet path 11 formed in the modulator block 10 is located at the upper side of the bore 13 and the outlet path 12 is located at the lower side of the bore 13, and the check valve 2000 is installed in the bore 13 such that the spring retainer 2400 is disposed at the lower end of the valve housing 2100 to elastically support the plunger 2500 and the filter member 2600 is disposed at the upper end of the valve housing 2100. Accordingly, even when the inlet path 11 or 11 and the outlet path 12 or 12 are changed in the position, the check valve 2000 is assembled to have a phase difference of 180 degrees with respect to the flange portion 2130 of the valve housing 2100 depending on the formation structure of the flow path as shown in
(52) The operation state of the check valve 2000 according to an aspect of the present disclosure will be described with reference to
(53) First, referring to
(54) When the pressure of oil is greater than the elastic force of the spring 2300, that is, in a high pressure condition, the plunger 2500 moves upward while compressing the spring 2300. Accordingly, the first communication hole 2530 of the plunger 2500 is disposed upward of the lip seal such that the first communication hole 2530 directly communicates with the path hole 2110 and the outlet port 2420. Accordingly, oil introduced through the inlet path 11 is directly discharged to the outlet port 2420 through the inner path 2520 and the first communication hole 2530, and thus a large amount of flow is provided.
(55) As described above, the check valve 2000 according to an aspect of the present disclosure may provide a flow of oil according to a low pressure or a high pressure, and may provide a large amount of oil required depending on the external environmental factor, such as a low temperature condition, or the vehicle speed.
(56) Meanwhile, when the pressure of oil discharged through the outlet path 12 become less than the elastic force of the spring 2300, the plunger 2500 is returned to the original position by the elastic restoration force of the spring 2300, and the lip portion 2210 comes into close contact with the plunger 2500 as shown in
(57) As is apparent from the above, the check valve according to the embodiment of the present disclosure is installed without positional limitation to perform a backflow prevention function according to a previously machined hydraulic circuit, so that the degree of freedom of design can be improved.
(58) The check valve can be opened and closed according to the circumstance and driving condition, and provide a large amount of flow.
(59) The check valve can improve stability and reactivity by controlling a flow of oil while guiding a movement of a plunger.
(60) The above description of the present disclosure is made in relation to the embodiments. A person having ordinary skilled in the art should appreciate that other specific modifications may be easily made without departing from the technical spirit or essential features of the present disclosure and it should also be understood that all changes or modifications derived from the definitions and scope of the claims and their equivalents fall within the scope of the present disclosure.