DUST COVER FOR BALL JOINT AND METHOD OF ATTACHING THE SAME

Abstract

A dust cover for a ball joint is made up of a dust cover body made of a rubber elastic material and an annular plate member. In the dust cover body, a reinforcement ring is disposed in a stud mounting part, and an annular step is disposed on the inner peripheral side of the reinforcement ring. The plate member is made up of a plate body and an annular sealing part that is made of a rubber elastic material and is accommodated in the annular step. In the outer periphery of the plate body, a plurality of cut parts are formed, so that outer peripheral petal parts are formed between adjacent cut parts to be capable of being bent so as to be engaged with a knuckle groove.

Claims

1. A dust cover for a ball joint to be mounted on a ball joint in which a knuckle of pinch bolt type having a knuckle groove is fastened and fixed to a shaft of a ball stud, the dust cover for a ball joint comprising: a dust cover body made of a rubber elastic material; and an annular plate member that is interposed between the dust cover body and the knuckle, wherein in the dust cover body, a reinforcement ring is disposed in a stud mounting part that is mounted on an outer peripheral surface of the shaft, and on an inner peripheral side of the reinforcement ring, an annular step is formed having a shape of being cut out at a certain depth from the knuckle side, the plate member includes a plate body and an annular sealing part, the annular sealing part being made of a rubber elastic material, disposed on an inner peripheral side of the plate body, and accommodated in the annular step of the dust cover body, and in an outer periphery of the plate body, a plurality of cut parts are formed, so that outer peripheral petal parts are formed between adjacent cut parts to be capable of being bent so as to be engaged with a knuckle groove.

2. The dust cover for a ball joint according to claim 1, wherein an upper end outer peripheral part of the stud mounting part in the dust cover body has a first seal lip part for sealing a space with a lower face of the plate body in the plate member, and an outer peripheral surface of the annular sealing part in the plate member has a second seal lip part for sealing a space with an inner peripheral surface of the annular step.

3. The dust cover for a ball joint according to claim 2, wherein the reinforcement ring is exposed to the annular step, and the second seal lip part seals a space with an inner peripheral surface of the reinforcement ring that is exposed to the annular step.

4. The dust cover for a ball joint according to claim 1, wherein an inner peripheral surface of the stud mounting part in the dust cover body has a third seal lip part for sealing a space with the outer peripheral surface of the shaft.

5. The dust cover for a ball joint according to claim 1, wherein an inner peripheral surface of the annular sealing part in the plate member has a fourth seal lip part for sealing a space with the outer peripheral surface of the shaft.

6. A method of attaching the dust cover for a ball joint as claimed in claim 1, the method comprising: after mounting the dust cover body and the plate member to the shaft, attaching the knuckle to the shaft so as to sandwich the plate member with the dust cover body; and positioning the plate body with respect to the knuckle by bending, of a plurality of outer peripheral petal parts formed in the plate body of the plate member, an outer peripheral petal part located in a position corresponding to the knuckle groove so as to be engaged with the knuckle groove.

7. The dust cover for a ball joint according to claim 2, wherein an inner peripheral surface of the stud mounting part in the dust cover body has a third seal lip part for sealing a space with the outer peripheral surface of the shaft.

8. The dust cover for a ball joint according to claim 3, wherein an inner peripheral surface of the stud mounting part in the dust cover body has a third seal lip part for sealing a space with the outer peripheral surface of the shaft.

9. The dust cover for a ball joint according to claim 2, wherein an inner peripheral surface of the annular sealing part in the plate member has a fourth seal lip part for sealing a space with the outer peripheral surface of the shaft.

10. The dust cover for a ball joint according to claim 3, wherein an inner peripheral surface of the annular sealing part in the plate member has a fourth seal lip part for sealing a space with the outer peripheral surface of the shaft.

11. The dust cover for a ball joint according to claim 4, wherein an inner peripheral surface of the annular sealing part in the plate member has a fourth seal lip part for sealing a space with the outer peripheral surface of the shaft.

12. The dust cover for a ball joint according to claim 7, wherein an inner peripheral surface of the annular sealing part in the plate member has a fourth seal lip part for sealing a space with the outer peripheral surface of the shaft.

13. The dust cover for a ball joint according to claim 8, wherein an inner peripheral surface of the annular sealing part in the plate member has a fourth seal lip part for sealing a space with the outer peripheral surface of the shaft.

14. A method of attaching the dust cover for a ball joint as claimed in claim 2, the method comprising: after mounting the dust cover body and the plate member to the shaft, attaching the knuckle to the shaft so as to sandwich the plate member with the dust cover body; and positioning the plate body with respect to the knuckle by bending, of a plurality of outer peripheral petal parts formed in the plate body of the plate member, an outer peripheral petal part located in a position corresponding to the knuckle groove so as to be engaged with the knuckle groove.

15. A method of attaching the dust cover for a ball joint as claimed in claim 3, the method comprising: after mounting the dust cover body and the plate member to the shaft, attaching the knuckle to the shaft so as to sandwich the plate member with the dust cover body; and positioning the plate body with respect to the knuckle by bending, of a plurality of outer peripheral petal parts formed in the plate body of the plate member, an outer peripheral petal part located in a position corresponding to the knuckle groove so as to be engaged with the knuckle groove.

16. A method of attaching the dust cover for a ball joint as claimed in claim 4, the method comprising: after mounting the dust cover body and the plate member to the shaft, attaching the knuckle to the shaft so as to sandwich the plate member with the dust cover body; and positioning the plate body with respect to the knuckle by bending, of a plurality of outer peripheral petal parts formed in the plate body of the plate member, an outer peripheral petal part located in a position corresponding to the knuckle groove so as to be engaged with the knuckle groove.

17. A method of attaching the dust cover for a ball joint as claimed in claim 5, the method comprising: after mounting the dust cover body and the plate member to the shaft, attaching the knuckle to the shaft so as to sandwich the plate member with the dust cover body; and positioning the plate body with respect to the knuckle by bending, of a plurality of outer peripheral petal parts formed in the plate body of the plate member, an outer peripheral petal part located in a position corresponding to the knuckle groove so as to be engaged with the knuckle groove.

18. A method of attaching the dust cover for a ball joint as claimed in claim 7, the method comprising: after mounting the dust cover body and the plate member to the shaft, attaching the knuckle to the shaft so as to sandwich the plate member with the dust cover body; and positioning the plate body with respect to the knuckle by bending, of a plurality of outer peripheral petal parts formed in the plate body of the plate member, an outer peripheral petal part located in a position corresponding to the knuckle groove so as to be engaged with the knuckle groove.

19. A method of attaching the dust cover for a ball joint as claimed in claim 8, the method comprising: after mounting the dust cover body and the plate member to the shaft, attaching the knuckle to the shaft so as to sandwich the plate member with the dust cover body; and positioning the plate body with respect to the knuckle by bending, of a plurality of outer peripheral petal parts formed in the plate body of the plate member, an outer peripheral petal part located in a position corresponding to the knuckle groove so as to be engaged with the knuckle groove.

20. A method of attaching the dust cover for a ball joint as claimed in claim 9, the method comprising: after mounting the dust cover body and the plate member to the shaft, attaching the knuckle to the shaft so as to sandwich the plate member with the dust cover body; and positioning the plate body with respect to the knuckle by bending, of a plurality of outer peripheral petal parts formed in the plate body of the plate member, an outer peripheral petal part located in a position corresponding to the knuckle groove so as to be engaged with the knuckle groove.

Description

BRIEF EXPLANATION OF THE DRAWINGS

[0035] FIG. 1 is a sectional view illustrating an example of a pinch bolt ball joint to which a dust cover for a ball joint according to the present invention is mounted;

[0036] FIG. 2 is an exploded sectional view illustrating the dust cover for a ball joint according to the present invention;

[0037] FIG. 3 is a plan view of a plate member in the dust cover for a ball joint according to the present invention;

[0038] FIG. 4 is a sectional view of main parts of the pinch bolt ball joint to which the dust cover for a ball joint according to the present invention is mounted;

[0039] FIG. 5 is an explanatory view illustrating the way the dust cover for a ball joint according to the present invention is mounted on a shaft of a ball stud;

[0040] FIG. 6(a) is an explanatory view illustrating the way a knuckle is attached to the shaft of the ball stud to which the dust cover for a ball joint according to the present invention is mounted; FIG. 6(b) is a plan view illustrating the way the knuckle is attached to the shaft of the ball stud to which the dust cover for a ball joint according to the present invention is mounted;

[0041] FIG. 7 is an explanatory view illustrating the way outer peripheral petal parts of the plate member are bent in a knuckle groove;

[0042] FIG. 8 is a side view of main parts of a taper alignment ball joint;

[0043] FIG. 9(a) is a side view of main parts of a pinch bolt ball joint; FIG. 9(b) is a plan view of the main parts of the pinch bolt ball joint;

[0044] FIG. 10(a) is a sectional view of main parts of a pinch bolt ball joint to which a conventional dust cover for a ball joint is mounted; and FIG. 10(b) is a plan view of a plate member in the conventional dust cover for a ball joint.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0045] The following describes embodiments of the present invention with reference to the drawings.

[0046] FIG. 1 is a sectional view illustrating an example of a pinch bolt ball joint to which a dust cover for a ball joint according to the present invention is mounted. FIG. 2 is an exploded sectional view illustrating the dust cover for a ball joint according to the present invention. FIG. 3 is a plan view of a plate member in the dust cover for a ball joint according to the present invention. FIG. 4 is a sectional view of main parts of the pinch bolt ball joint to which the dust cover for a ball joint according to the present invention is mounted.

[0047] As illustrated in FIG. 1, in a pinch bolt ball joint 10 (hereinafter referred to as the ball joint 10), a spherical head part 13 formed at one end of a shaft 12 of a ball stud 11 is rotatably held in a socket 14. To the shaft 12, a knuckle 15 of pinch bolt type having a knuckle groove 151 is fastened and fixed with a bolt 16. A dust cover for a ball joint 1 according to the present invention (hereinafter referred to as the dust cover 1) is mounted so as to cover the space between a lower end face 15a of the knuckle 15 and the socket 14.

[0048] The dust cover 1 includes a dust cover body 2 and a plate member 3 that is interposed between the dust cover body 2 and the knuckle 15, as illustrated in FIG. 2.

[0049] The dust cover body 2 is formed of a rubber elastic material in a cup shape. One end (upper end in the figure) of the dust cover body 2 is a stud mounting part 21 into which the shaft 12 of the ball stud 11 is inserted, and the other end (lower end in the figure) thereof is a socket mounting part 22 that is mounted on the upper end part of the socket 14.

[0050] The stud mounting part 21 is open having a smaller diameter than that of the socket mounting part 22 so that the shaft 12 of the ball stud 11 is inserted into the stud mounting part 21 and the stud mounting part 21 is slidably mounted on an outer peripheral surface 12a of the shaft 12. A reinforcement ring 23 made of metal or hard synthetic resin is disposed in the stud mounting part 21. The socket mounting part 22 is open having a larger diameter than that of the stud mounting part 21 so as to be fixed to the socket 14. A reinforcement ring 24 made of metal or hard synthetic resin is buried in the socket mounting part 22.

[0051] In the upper end outer peripheral part of the stud mounting part 21, an annular seal lip part 211 (first seal lip part) is formed to protrude obliquely outward that comes into close contact with the plate member 3 for sealing. On the inner peripheral surface of the stud mounting part 21, seal lip parts 212 (third seal lip parts) are formed that come into close contact with the outer peripheral surface 12a of the stud 12 for sealing.

[0052] Furthermore, on the inner peripheral side of the reinforcement ring 23, an annular step 25 is formed having a shape of being cut out annularly at a certain depth from above (the knuckle 15 side). Thus, the stud mounting part 21 is open in a shape having a portion of relatively large diameter in which the annular step 25 is formed and a portion of relatively small diameter that is integrally connected to the lower part of the annular step 25. The portion of small diameter is a part that comes into contact with the outer peripheral surface 12a of the shaft 12 and in which the seal lip parts 212 is formed. The seal lip parts 212 are formed to have a slightly smaller inside diameter than the diameter of the shaft 12 so as to come into close contact with the outer peripheral surface 12a of the shaft 12.

[0053] In the present embodiment, the reinforcement ring 23 shows a preferred mode in which a cylindrical part 231 running along the shaft 12 of the ball stud 11 and a flange 232 overhanging toward the outside in the upper end part of the cylindrical part 231 are included to be formed in an inverted-L shape in section. In the reinforcement ring 23, substantially half of the cylindrical part 231 on the lower end side is arranged in the rubber elastic material that constitutes the stud mounting part 21. The inner peripheral surface on the upper end side of the cylindrical part 231 is exposed in the annular step 25. In other words, an inner peripheral surface 25a of the annular step 25 is defined by the inner peripheral surface of the cylindrical part 231 in the reinforcement ring 23.

[0054] Meanwhile, the plate member 3 includes a plate body 31 and an annular sealing part 32.

[0055] The plate body 31 is made of an annular board member having a larger diameter than the outside diameter of the stud mounting part 21 in the dust cover body 2, specifically, than the outside diameter of the seal lip part 211. The plate body 31 is formed to have a slightly larger inside diameter than the diameter of the shaft 12.

[0056] In the outer periphery of the plate body 31, a plurality of cut parts 311 are formed at a fixed interval, as illustrated in FIG. 3. Thus, the plate body 31 has the shape of a toothed wheel, and portions between adjacent cut parts 311, 311 are outer peripheral petal parts 312. A width L1 of each outer peripheral petal part 312 in the circumferential direction is set to be the same as or slightly smaller than a width L2 (see FIG. 6(b)) of the knuckle groove 151 so as to be capable of being engaged with the knuckle groove 151 with the knuckle 15 fastened and fixed to the shaft 12 with the bolt 16.

[0057] The outer peripheral petal parts 312 of the plate body 31 are structured to be capable of being easily bent by hand by using an appropriate jig such as a screwdriver so as to be engaged with the knuckle groove 151. Preferably, the plate body 31 itself can be bent and is made of a material that can maintain the bent state once it is bent. Specific examples of the material include a cold-reduced carbon steel sheet (SPCC material) and a stainless steel material (SUS material).

[0058] Although the illustrated cut parts 311 are formed by the respective U-shaped cut out grooves in plan view, the cut parts 311 may be narrower slits and the specific shape thereof does not matter. However, a width L3 of each cut part 311 in the circumferential direction is preferably smaller than the width L1 of the outer peripheral petal part 312. Because a large number of outer peripheral petal parts 312 can be formed in the plate body 31, any of the outer peripheral petal parts 312 is arranged all the more easily in the position corresponding to the knuckle groove 151, which allows workability to be more favorable in bending the outer peripheral petal parts 312 to be engaged with the knuckle groove 151.

[0059] The annular sealing part 32 is made of the same rubber elastic material as the dust cover body 2, and is disposed in the inner peripheral part of the plate body 31 so as to protrude toward the dust cover body 2 side. The annular sealing part 32 is accommodated in the annular step 25 of the dust cover body 2 with the dust cover 1 mounted on the ball joint 10, as illustrated in FIG. 1 and FIG. 4.

[0060] The annular sealing part 32 does not protrude to the knuckle 15 side, and the surface on the knuckle 15 side of the plate member 3 is formed to be flush with the lower end face 15a of the knuckle 15 extending from the plate body 31 to the annular sealing part 32 so that the flat surface of the plate member 3 can be brought into close contact with the flat surface of the lower end face 15a.

[0061] A seal lip part 321 (second seal lip part) is formed on the outer peripheral surface of the annular sealing part 32. The seal lip part 321 is formed to have a slightly larger outside diameter than the inside diameter of the annular step 25 in the dust cover body 2. Consequently, the seal lip part 321 comes into close contact with the inner peripheral surface 25a of the annular step 25 for sealing.

[0062] Seal lip parts 322 (fourth seal lip parts) are formed on the inner peripheral surface of the annular sealing part 32. The seal lip parts 322 are formed to have an inside diameter equal to the inside diameter of the seal lip parts 212 in the stud mounting part 21 of the dust cover body 2. Consequently, the seal lip parts 322 come into close contact with the outer peripheral surface 12a of the shaft 12 for sealing.

[0063] When the dust cover 1 structured as described above is mounted on the ball joint 10, the annular sealing part 32 of the plate member 3 is accommodated in the annular step 25 of the dust cover body 2 so as not to protrude toward the knuckle 15 side. This structure requires no need of adding an annular step for accommodating the annular sealing part to the knuckle as in the conventional example illustrated in FIG. 10(a).

[0064] Because the dust cover 1 has a structure in which the annular sealing part 32 of the plate member 3 is accommodated in the annular step 25 of the dust cover body 2, as illustrated in FIG. 4, a seal width W1 with respect to the outer peripheral surface 12a of the shaft 12 is substantially no more than the axial width of the stud mounting part 21, enabling the seal width W1 to be minimized. Consequently, while the dust cover 1 includes the dust cover body 2 and the plate member 3, the seal width W1 with respect to the shaft 12 is no more than the seal width W21 of the conventional dust cover body 401 illustrated in FIG. 10(a), which can reduce the seal width W1 to be no more than the seal width in the conventional dust cover in which no plate member is disposed. For this reason, the position of the stud mounting part 21 with respect to the shaft 12 is not shifted to the socket 14 side compared with the conventional dust cover, nor is the internal volume of the dust cover 1 reduced.

[0065] Furthermore, because a plurality of outer peripheral petal parts 312 of the plate member 3 can be bent, any of the outer peripheral petal parts 312 located in the position corresponding to the knuckle groove 151 can be bent to the knuckle groove 151 side to be engaged with the knuckle groove 151. This work can be performed after the knuckle 5 is fastened and fixed to the shaft 12. Additionally, the plate member 3 does not need to be rotated to a large extent in order to match the phases of the knuckle groove 151 and the outer peripheral petal part 312. This can eliminate the work of matching the phase of the plate member 3 with that of the knuckle groove 151 by rotating the plate member 3 as in the conventional example when the plate member 3 is positioned, thereby substantially improving workability in mounting the dust cover.

[0066] As illustrated in FIG. 4, with the annular sealing part 32 accommodated in the annular step 25, the seal lip part 211 of the dust cover body 2 comes into close contact with a lower face 31a of the plate body 31 in the plate member 3 to form a sealed area, and the seal lip part 321 of the plate member 3 comes into close contact with the inner peripheral surface 25a of the annular step 25 in the dust cover body 2 to form a sealed area. In other words, entry paths of water or foreign matter from the outside to the inside of the dust cover 1 are blocked in two places of the seal lip part 211 and the seal lip part 321. Consequently, if water or foreign matter should pass through the outer seal lip part 211, the inner seal lip part 321 can prevent water or foreign matter from entering the inside of the dust cover 1. The double sealed areas can enhance the effect of preventing an entry of foreign matter. Moreover, sealed areas to the shaft 12 are also made up of the double sealed areas of the seal lip parts 212 and 322, thereby enhancing the effect of preventing an entry of foreign matter along the shaft 12.

[0067] In the present embodiment, the inner peripheral surface 25a of the annular step 25 with which the seal lip part 321 of the annular sealing part 32 comes into close contact is not made of a rubber elastic material but of the hard reinforcement ring 23, thereby achieving stable sealing by the seal lip part 321.

[0068] The following describes a method of attaching the dust cover 1 to the ball joint 10 with reference to FIG. 5 to FIG. 7.

[0069] First, the dust cover body 2 and the plate member 3 are mounted on the shaft 12 of the ball stud 11, as illustrated in FIG. 5. The annular sealing part 32 of the plate member 3 is accommodated in the annular step 25 of the dust cover body 2 at this time.

[0070] Next, the knuckle 15 is attached to the upper end part of the shaft 12 so as to sandwich the plate member 3 with the dust cover body 2, and is fastened and fixed with the bolt 16, as illustrated in FIG. 6. Of a plurality of outer peripheral petal parts 312 in the plate member 3, a outer peripheral petal part 312 located in the position corresponding to the knuckle groove 151 is then bent to the knuckle 15 side by using an appropriate jig such as a screwdriver, to be engaged with the knuckle groove 151, as illustrated in FIG. 7. In this way, the plate member 3 is positioned unrotatably to the knuckle 15.

[0071] By this method of attaching the dust cover 1, the plate member 3 can be positioned after the knuckle 15 is fastened and fixed to the shaft 12. Because the phase of the plate member 3 does not need to be matched for positioning by rotating the plate member 3, the plate member 3 can be positioned easily.