A FREQUENCY TUNED DAMPER AND A METHOD FOR MANUFACTURING SUCH A DAMPER
20200278007 · 2020-09-03
Assignee
Inventors
Cpc classification
F16F2230/0017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F1/3732
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F7/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A frequency tuned damper including at least one elastic element, and a method for the assembly of such a damper are disclosed. The damper comprises a deflection limiting mechanism arranged to prevent excessive movements of the elastic element if the damper is subjected to large external transient forces. The at least one elastic element forms part of the deflection limiting mechanism.
Claims
1. A frequency tuned damper comprising: a console configured to be connected to a vibrating surface, vibrations of which are to be dampened, said console comprising at least one mounting opening defined by an associated mounting rim; a vibration body; and at least one elastic element having a longitudinal axis and comprising a base portion having a first circumferentially extending mounting groove in which the associated mounting rim is received to connect the elastic element to the console, and a top portion which is located at a distance along the longitudinal axis from the base portion, and is connected to the vibration body, wherein the elastic element includes a circumferentially extending outer impact surface, which is provided at a location between the base portion and the vibration body, and wherein the console further includes at least one deflection limiter which is integrally formed with the associated mounting rim and extends circumferentially around the impact surface at a distance therefrom, said deflection limiter being arranged to limit the degree of movement of the elastic element transversally to the longitudinal axis when the damper is subjected to an external transient force sufficient to bring the impact surface into contact with the deflection limiter, thereby preventing excessive movements of the elastic element transversally to the longitudinal axis.
2. The damper as claimed in claim 1, wherein: said at least one mounting opening includes a plurality of mounting openings, each mounting opening defined by an associated mounting rim, said at least one elastic element includes a plurality of elastic elements, each elastic element being connected to the console at one of the associated mounting rims, and said at least one deflection limiter includes a plurality of deflection limiters, each deflection limiter being integrally formed with the one of the associated mounting rims and extending circumferentially around the impact surface of an associated one of the elastic elements at a distance therefrom.
3. The damper as claimed in claim 2, wherein said plurality of elastic elements includes a first elastic element and a second elastic element which are connected to the vibration body on opposite sides of the vibration body, and are aligned along a common longitudinal axis, and wherein said plurality of deflection limiters includes a first deflection limiter associated with the first elastic element and a second deflection limiter associated with the second elastic element.
4. The damper as claimed in claim 2, wherein said plurality of elastic elements comprises two or more elastic elements of which the longitudinal axes are parallel and non-coinciding and which are connected to a common surface of the console and to a common side of the vibration body.
5. The damper as claimed in claim 2, wherein the console includes a housing in which the vibration body is arranged and supported by the said plurality of elastic elements, and wherein the distance between each deflection limiter and the impact surface of the associated one of the elastic elements is selected sufficiently small to ensure that the vibration body is prevented from striking against said housing when the damper is subjected to said external transient forces.
6. The damper as claimed in claim 5, wherein said housing has at least one open side through which the vibration body is insertable into the housing during assembly of the damper, and wherein said plurality of deflection limiters are located at a distance from each other allowing the vibration body to be inserted through said open side of the housing into a position between said plurality of deflection limiters.
7. The damper as claimed in claim 1, wherein the at least one elastic element includes an increased outer diameter at said impact surface relative to another portion of the elastic element, in order to ensure that a deflection-limiting contact with the at least one deflection limiter will occur at the location of the impact surface when the damper is subjected to said external transient forces.
8. The damper as claimed in claim 1, wherein said at least one deflection limiter extends circumferentially 360 degrees around the impact surface.
9. The damper as claim 1, wherein said at least one deflection limiter includes a cylindrical wall extending along the at least one elastic element at a distance therefrom and having a proximal end which is integrally formed with a surface of the console in which the associated mounting rim is formed, and an opposite distal end located at the impact surface of the elastic element.
10. The damper as claimed in claim 1, wherein said at least one elastic element is received in and connected to a sleeve element which forms part of the console, and in which the at least one deflection limiter and the rim are integrally formed, and wherein the sleeve element is received in an opening of a base element of the console, said base element being configured to be connected to the vibrating surface.
11. The damper in claim 1, wherein the at least one elastic element includes an intermediary wall portion extending between the base portion and the top portion, and wherein the impact surface is at least partly formed in the top portion.
12. The damper as claimed in claim 11, wherein the impact surface of the top portion is located at a position along the longitudinal axis where the top portion has a wall thickness which is greater than a wall thickness of the intermediary wall portion.
13. The damper as claimed in claim 1, wherein the base portion of said at least one elastic element forms a wide portion of the elastic element and the top portion of said at least one elastic element forms a narrow portion of the elastic element relative to the wide portion.
14. The damper of claim 1, wherein the top portion of said at least one elastic element has a circumferentially extending second mounting groove; wherein the vibration body includes a mounting opening defined by an inwardly extending flange which is received in the second mounting groove of the top portion to connect the elastic element to the vibration body; and wherein the impact surface is located axially between the first mounting groove and the second mounting groove.
15. A method for manufacturing a frequency tuned damper, comprising: inserting an elastic element, which has a base portion and a top portion located at a distance along a longitudinal axis from the base portion, through a mounting opening of a console to a mounted position in which the base portion is connected to the console, and in which a deflection limiter of the console extends circumferentially about and at a distance from an outer impact surface of the elastic element, wherein the deflection limiter and the impact surface in said mounted position together form a deflection limiting mechanism to prevent excessive movements of the elastic element transversally of the longitudinal axis; and attaching the top portion of the elastic element to a vibration body, wherein the elastic element and the vibration body together form a frequency tuned spring-mass system.
16. The method as claimed in claim 15, wherein inserting the elastic element to said mounted position and the act of attaching the top portion to the vibration body are performed by one single linear movement of the elastic element in relation to the console and the vibration body.
17. The method as claimed in claim 16, wherein the base portion of the elastic element is connected to the console at substantially the same time that the top portion of the elastic element is attached to the vibration body.
18. The method as claimed in claim 15, wherein the deflection limiter is integrally formed with the console.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The inventive concept, some non-limiting embodiments and further advantages of the inventive concept will now be further described with reference to the drawings.
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0051] The present inventive concept relates in general to frequency tuned dampers. Such dampers are used to dampen vibrations in a surface, such as a surface of a component in or the body of a motor vehicle (see e.g. reference numeral 81 in
[0052] The mass of the vibration body, and the stiffness and damping of the elastic element are selected to provide a damping effect on the surface, which can be expected to vibrate at one or more predetermined target frequencies. When the surface vibrates at a target frequency, the vibration body is caused to oscillate/resonate at the same frequency as the surface, but out of phase with the surface, such that the vibration of the surface is substantially dampened. The vibration body may vibrate with an amplitude substantially greater than the vibration amplitude of the surface.
1.SUP.st .Embodiment
[0053]
[0054] In the illustrated embodiment, the console 20 comprises an elongate housing 21 extending in the direction AD, two connector tabs 22 at opposite ends of the housing 21 with connector holes 23 for connecting the damper to a surface (not shown), termed vibration surface, the vibrations of which are to be dampened. The housing 21 comprises two side walls 24 interconnected by a curved wall 25 with a semi-circular cross section. The housing 20 has an open side 26 opposite to the curved wall 25.
[0055] The console 20 further comprises two deflection limiters 30 arranged at axially opposite sides of the vibration body 40. In the illustrated embodiment, each deflection limiter 30 is in the form of a circular cylinder having a proximal end facing away from the interior of the housing 20, and a distal end facing towards the interior of the housing 21. The distance along the longitudinal direction AD between the distal ends of the deflection limiters 30 is such that the elongated vibration body 40 may be inserted through the open side 26 into the housing 21 to a final position between the deflection limiters 30, as indicated by an arrow A1 in
[0056] The console 20 further comprises two mounting openings 27, one at each longitudinal end of the console 20. Each mounting opening 27 is formed at the proximal end of an associated one of the deflection limiters 30, and is defined by a circular rim 28. In the illustrated embodiment, each mounting opening 27 is circular and is coaxial with the associated cylinder 30.
[0057] The housing 21, the two deflection limiters 30, and the two rims 28 defining the mounting openings 27 are integrally formed into one single console element 20 as best shown in
[0058] The vibration body 40 is shaped as a cylindrical rod with opposite ends 41. In each end 41, the vibration body 40 presents an inner cavity 42 (see
[0059] The elastic elements 60 will now be described more in detail with reference to
[0060] The base portion 61 comprises a circumferentially extending first mounting groove 64, which is located at an axial level L2 and is defined by two opposite and radially extending side surfaces and a circumferentially extending inner bottom surface. The first mounting groove 64 is arranged to receive the rim 28 of an associated mounting opening 27 in the console 20 for connecting the elastic element 60 to the console 20 as illustrated in
[0061] The intermediary wall portion 62 extends axially between the base portion 61 and the top portion 63. In the illustrated embodiment, the intermediary wall portion 63 has the shape of a circular cylinder having a wall thickness t. The intermediary wall portion 62 forms an essential part of the elastic element 60 with regard to the frequency tuning to one or more specified target frequencies. The tuning of the damper 10 may be done by varying design parameters of the intermediary wall portion 62, such as the wall thickness t, the axial length of the wall portion 62, the angle of the inside and/or the outside of the wall portion 62 in relation to the longitudinal axis AE, and the cross-section of the intermediary wall portion 62. These design parameters may vary between different axial planes and/or vary circumferentially about the axis AE.
[0062] The base portion 61 and the intermediary wall portion 62 together define a first larger part 65 of an inner cavity of the elastic element 60, extending between the levels L1 and L4. In the illustrated embodiment, this larger part 65 of the inner cavity has a circular cross section with a diameter D1, but may optionally be design with a non-circular cross section in other embodiments.
[0063] The top portion 63 extending between axial levels L4 and L7 presents a circumferentially extending second mounting groove 66 at an axial level L6 defined by two opposite side surfaces and an inner bottom surface. The second mounting groove 66 is arranged to receive an associated connector flange 44 of the vibration body 40 for connecting the elastic element 60 to the vibration body 40 as illustrated in
[0064] The top portion 64 further comprises a part 67 at an axial level L5 presenting an increased radial thickness. The radially outer side of the part 67 defines an outer circumferentially extending impact surface 68 of the elastic element 60. In this example, the impact surface 68 is thus located at level L5 between the groove 66 at level L6 and the distal end of the intermediary wall portion 62 at level L4. It may be noted that in this embodiment, the impact surface 68 is part of the top portion 63. In an alternative embodiment, the part 67 presenting the impact surface 68 may be a portion of its own, located between the intermediary wall portion 62 and a top portion 63. As a general guide, the impact surface 68 of the elastic element 30 should preferably be located at an axial distance from the base portion 61, preferably at a distal side of the intermediary wall portion 62, such that the intended deflection limiting function operates at the distal side of the intermediary wall portion 62. The increased radial thickness of the part 67 at level L5 ensures that the elastic element 60 will not be damaged or substantially deformed when the impact surface 68 strikes against the deflection limiter 30. As shown in
[0065] In the illustrated embodiment, and in order to ensure that it will be impact surface 68 of the elastic element 60, and not any other part of the elastic element 60, which will strike against the deflection limiter 30, the diameter D3 of the circumferentially extending impact surface 68 is larger than the outer diameter of the intermediary wall portion 62. In other embodiments, the impact surface 68 may have a smaller outer diameter, and instead the deflection limiter 30 may have a radial inner extension at level L5 extending towards the impact surface 68 and terminating at a distance therefrom. The axial height H1 of the impact surface 68 is indicated in
[0066] In order to facilitate the connection of the elastic element 60 to the console 20 and to the vibration body 40, the base portion 61 has a frustoconical part 70 located between the first mounting groove 64 and the intermediary wall portion 62, and the top portion 63 has a frustoconical part 71 located on a distal side of the second mounting groove 66.
[0067] A smaller part 69 of the inner cavity is located inside the top portion 63 of the elastic element 60. The diameters of the larger part 65 and the smaller part 69 are indicated by D1 and D2. During assembly, a suitable tool may be inserted into the smaller part 65 of the inner cavity for pressing the elastic element 60 into its connected final position as will be described below.
[0068]
[0069]
[0070]
[0071]
[0072] In the assembled state in
[0073] During normal operation of the frequency tuned damper 10, the damper 10 is arranged to dampen vibrations of the vibrating surface directed transversely to the longitudinal axis AD of the damper 10. During such normal operation of the damper 10, the inertia of the mass of the vibration body 40 will make the intermediary wall portion 62 and the intermediary wall portion 63 vibrate slightly in the transverse direction, involving a slight transverse deflection back and forth of the intermediary wall portion 62. The distance R2 in the deflection mechanism is preferably selected sufficiently large to prevent any deflection limitation during such normal damping operation. In other words, during normal damping operation, R2 will be greater than zero.
[0074]
2.SUP.nd .Embodiment
[0075]
3rd Embodiment
[0076]
[0079] Each sleeved-shaped element 100 presents a rim 28 defining a mounting opening 27 for an associated elastic element 60, and a deflection limiter 30 which is integrally formed with the rim 28 and which is formed as a cylinder as in the previous embodiments. Each sleeve-shaped element 100 also comprises a locking notch 31 on the outer circumferential side of the cylinder, close to the rim 28. The outer diameter of the sleeve-shaped element 100 corresponds to the diameter of the opening 93 in the end wall 92 of the base element 90. When the sleeve-shaped element 100 is inserted through the associated opening 93, its final connected position is obtained when the locking notch 31 passes through the opening 93 as best shown in
[0080] According to the same principle as described in the first embodiment, also in this embodiment the deflection limiting mechanism is established automatically and correctly when the elastic element 60 is inserted through the mounting opening 27 to its connected position where the rim 28 of the sleeve-shaped element 100 engages the first mounting groove 64. The sleeve-shaped element 100 can be made from any suitable material, such as a plastic material.
[0081] The damper 10b in
[0082] According to a preferred first assembly alternative illustrated in
[0083] According to a second assembly alternative, first each elastic element 60 is inserted into and connected to its own sleeve element 100. This may be performed beforehand. Thereafter, the sleeve element 100 with its pre-connected elastic element 60 may be inserted into an opening of the base element 90 and secured to the base element 90, while the top portion 63 of the elastic element 60 at the same time is connected to the vibration body 40. This second assembly alternative may be the preferred alternative for large volumes.
[0084] According to a third assembly alternative, first each sleeve element 100 is inserted into and connected to the base element 90. Thereafter, each elastic element 60 is inserted into and connected to its associated sleeve element 100 and connected to the vibration body 40.
4.SUP.th .Embodiment
[0085]
[0086] As shown in
[0087] The damper in
5.SUP.th .Embodiment
[0088]
Alternative Embodiments
[0089] The embodiment described above and as shown in the figures may be varied in many ways without departing from scope of the claims.
[0090] In the embodiments described above, the impact surface 68 is arranged to hit or strike directly against the inner surface of the associated deflection limiter 30 integrally formed with the rim 28. If the part of the console which forms the deflection limiter 30 is made of e.g. a plastic material, the damping effect between the deflection limiter 30 and the impact surface 28 or the elastic element 60 may be sufficient. However, if for instance the console or housing is made from a hard and very rigid material, such as metal, it may be possible to insert a further damping element on the inside of the deflection limiter as shown at reference numeral 32 in
[0091] In alternative embodiments, the deflection limiter is not designed as a closed cylinder all the way to the base portion of the elastic element. As an example, one may consider embodiments where the functional part of the deflection limiter 30 has the shape of a ring-shaped wall which is located in level with the impact surface 68 of the elastic element 60, and which has a limited extension in the direction of the longitudinal axis AE. Such a ring-shaped wall may be integrally formed with the rim 28 in various ways, for instance via some more open structure or legs extending between the ring-shaped wall and the part of the console in which the mounting opening is located.
[0092] It may also be possible to design the deflection limiter 30 as separate segments distributed circumferentially about the impact surface 68. In some embodiments, the deflection limiter 30 may extend about the top portion 63 less than 360 degrees.
[0093] Further, it may be possible to arrange two or more deflection limiting mechanisms involving the same elastic element, where the different deflection limiting mechanisms optionally may operate in different directions.
[0094] The first embodiment in
[0095] The elastic elements 60 may be configured in various ways. The basic design of the elastic elements 60 may as preferred examples be chosen in accordance the designs disclosed in the above-mentioned documents WO 01/92752 A1, WO 2013/167524 A1, and WO 2008/127157 A1. However, such prior-art designs may be modified especially with respect to the design of the impact surface and the thickness of the section of the elastic element forming the impact surface.
[0096] In some embodiments, the elastic elements 60 may be connected to the vibration body 40 by alternative techniques. One technique is to vulcanize the vibration body 40 to the elastic elements 60, which however may be a more time-consuming and expensive attachment method.
[0097] In some embodiments, the vibration body 40 is not merely a dead weight as in the illustrated embodiments. The vibration body 40 may be formed, in its entirety or at least partly, by some component having the necessary weight, such as a gas generator in an air-bag module.
[0098] In some embodiments, the inner surface of the deflection limiter 30 is a non-smooth surface. For instance, the inner surface may be provided with grooves or splines, or may be formed in segments, in order to reduce the area of contact with the impact surface 68 or the elastic element 60.