ATTACHMENT AND HANDLING DEVICE WITH AN ATTACHMENT
20200277171 ยท 2020-09-03
Inventors
Cpc classification
B24B49/08
PERFORMING OPERATIONS; TRANSPORTING
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
B24B41/007
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An attachment for a mobile handling device is configured for processing walls or ceilings. The attachment comprises a mounting unit that is arranged to be supported at a mounting interface of the handling device, a processing head that is arranged to be equipped with at least one tool for material-removing processing or smoothing processing, and a compensation arrangement that is arranged between the mounting unit and the processing head and that defines a longitudinal axis. The mounting unit provides at least two pivot positions for the attachment that are offset from one another. The processing head is movable relative to the mounting unit in a longitudinal direction along the longitudinal axis. The compensation arrangement is configured to provide a defined contact pressure force for the processing head in a defined operating range along the longitudinal axis towards the surface to be processed.
Claims
1. An attachment for a mobile handling device for processing walls or ceilings, the attachment comprising: a mounting unit that is arranged to be supported at a mounting interface of the handling device, a processing head that is arranged to be equipped with at least one tool for material-removing processing or smoothing processing, and a compensation arrangement that is arranged between the mounting unit and the processing head and that defines a longitudinal axis, wherein the mounting unit provides at least two pivot positions for the attachment that are offset from one another, wherein the processing head is movable relative to the mounting unit in a longitudinal direction along the longitudinal axis, and wherein the compensation arrangement is configured to provide a defined contact pressure force for the processing head in a defined operating range along the longitudinal axis towards the surface to be processed.
2. The attachment device of claim 1, wherein the compensation arrangement is configured for compensating for positional changes of the mounting interface of the handling device along the longitudinal axis in the operating range.
3. The attachment of claim 1, wherein in the operating range of the compensation arrangement the compensation arrangement is configured to provide compensating movements along the longitudinal axis of at least 200 mm, in terms of absolute value.
4. The attachment of claim 1, wherein the compensation arrangement is operable in a first operating mode and in a second operating mode, wherein the first operating mode is adapted to a vertical orientation of the longitudinal axis, and wherein the second operating mode is adapted to a horizontal orientation of the longitudinal axis.
5. The attachment of claim 1, wherein the compensation arrangement is controlled in such a way that an effective contact pressure is provided in the operating range, and wherein the resulting contact pressure in the operating range varies by a maximum of 15%.
6. The attachment of claim 1, wherein the compensation arrangement comprises at least one working cylinder extending in the longitudinal direction, wherein the working cylinder is arranged to be connected to a pressure medium supply of the handling device, and wherein the regulation of an actual pressure in the working cylinder at a present supply pressure is effected by a pressure regulation, which is provided in the attachment itself.
7. The attachment of claim 1, wherein the compensation arrangement further comprises a longitudinal guide for the processing head, which guides a movement of the processing head in the longitudinal direction independently of an actual orientation of the attachment.
8. The attachment of claim 7, wherein the longitudinal guide is arranged as a roller guide.
9. The attachment of claim 7, wherein the longitudinal guide comprises a guide frame, in which a profile carriage is arranged that is movable relative to the guide frame and that is supported on the guide frame, and wherein the processing head is arranged at one end of the profile carriage.
10. The attachment of claim 1, wherein the compensation arrangement further comprises a visual indicator for visualization of a current working position of the processing head in the operating range.
11. The attachment of claim 1, wherein the processing head is connected to an end of the compensation arrangement via a joint arrangement, wherein at least one biasing element is provided at the joint arrangement, and wherein the at least one biasing element urges the processing head towards a desired orientation.
12. The attachment of claim 11, wherein the joint arrangement is arranged as a gimbal joint arrangement and provides two pivot axes, which are oriented perpendicular to each other and perpendicular to the longitudinal axis.
13. A mobile handling device, comprising: an undercarriage comprising a travel drive; a body that supports a controllable boom; a mounting interface at an end of the boom; a pressure medium supply unit; a control device; and an attachment for processing walls or ceilings, comprising: a mounting unit, a processing head that is arranged to be equipped with at least one tool for material-removing processing or smoothing processing, and a compensation arrangement that is arranged between the mounting unit and the processing head and that defines a longitudinal axis, wherein the attachment is mounted to the boom, with the mounting unit being mounted to the mounting interface, wherein the mounting unit provides at least two pivot positions for the attachment that are offset from one another, wherein the processing head is movable relative to the mounting unit in a longitudinal direction along the longitudinal axis, wherein the control device is configured to control the mobile handling device to guide the attachment in a defined orientation relative to a wall or ceiling and to position the mounting interface at a defined distance range from the wall or ceiling during a feed movement of the attachment along the wall or ceiling that is controlled by operator commands, wherein the compensation arrangement is supplied with a pressure medium via the pressure medium supply unit, and wherein the compensation arrangement is configured to provide a defined contact pressure force for the processing head in a defined operating range along the longitudinal axis towards the surface to be processed, with the attachment being supported by the handling device.
14. The handling device of claim 13, wherein the body is rotatable relative to the undercarriage, wherein the boom comprises a first arm section, a second arm section and a third arm section forming an open chain and being pivotable relative to each other, wherein the first arm section is pivotally mounted to the body, wherein the third arm section supports the mounting interface, which is accommodated pivotably on the third arm section, wherein pivot axes of the arm sections of the boom are respectively oriented parallel to one another and perpendicularly to a rotation axis of the body relative to the undercarriage, and wherein drives are associated with the pivot axes and the rotation axis and can be controlled via the control device.
15. The handling device of claim 14, wherein the mounting interface is pivotable about a pivot axis at the boom to ensure a parallel orientation of the processing head relative to the wall or ceiling.
16. The handling device according to claim 15, wherein the mounting unit includes at least one pivot axis that is oriented perpendicular to the pivot axes of the boom, and wherein the attachment is pivotable about the pivot axis of the mounting unit between the at least two pivot positions provided by the mounting unit.
17. The handling device of claim 14, wherein the control device is configured to operate the handling device in at least one of a horizontal mode and a vertical mode, wherein the control device in the horizontal mode controls the drives of the handling device in such a way that the attachment is moved along a horizontal path, and wherein the control device in the vertical mode controls the drives of the handling device in such a way that the attachment is moved along a vertical path.
18. The handling device of claim 17, wherein the control device enables movements of the attachment in a horizontal plane in the horizontal mode and enables movements of the attachment in a vertical plane in the vertical mode, with the processing head having a parallel orientation with respect to the horizontal plane in the horizontal mode and the vertical plane in the vertical mode.
19. The handling device of claim 13, wherein the handling device is arranged as a remotely operable mobile work machine.
20. The handling device of claim 13, wherein the attachment is configured to be operated independently of control commands by the handling device and movable along a surface to be processed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0097] Further features and advantages of the invention are disclosed by the following description of a plurality of exemplary embodiments, with reference to the drawings, wherein:
[0098]
[0099]
[0100]
[0101]
[0102]
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EMBODIMENTS
[0106]
[0107] The handling device 10 comprises an undercarriage 14, which in the exemplary embodiment according to
[0108] The undercarriage 14 also carries a body 18, which can be rotated, for example, in relation to the undercarriage 14 and/or the supports 16. The body 18 may also be referred to as superstructure. For this purpose, for example, a rotating assembly or slewing ring 20 is provided between the undercarriage 14 and the body 18, which defines a vertically oriented rotation axis 22 for the body 18. A suitable rotary drive is assigned to the slewing ring 20.
[0109] The body 18 carries a boom 30, which is arranged as an articulated boom. The boom 30 comprises arm sections 32, 34, 36. The arm section 32 is mounted on the body 18. The arm section 34 is arranged between the arm sections 32, 36. The arm section 36 is arranged facing away and/or remote from the body 18. The arm section 32 may also be referred to as proximal arm section 32. The arm section 36 may also be referred to as distal arm section 36. The arm section 36 carries a device interface or mounting interface 38. Attachments can be picked up at the mounting interface 38.
[0110] The arm section 32 is pivotably mounted to the body 18 via a pivot axis 42. The arm section 34 is pivotably mounted on the arm section 32 via a pivot axis 44. The arm section 36 is pivotably mounted on the arm section 34 via a swivel axis 46. The mounting interface 38 is mounted pivotably on the arm section 36 via a pivot axis 48. Departing from the undercarriage 14, the body 18, the arm sections 32, 34, 36 and the mounting interface 38 form a linear, open kinematic chain. The axes 42, 44, 46 and 48 are parallel to each other and each oriented perpendicular to the axis 22.
[0111] A cylinder 50 is provided to move the arm section 32 relative to the body 18. A cylinder 52 is provided for moving the arm section 34 relative to the arm section 32. A cylinder 54 is provided to move the arm section 36 relative to the arm section 34. A cylinder 56 is provided for moving the mounting interface 38 relative to the arm section 36.
[0112] In
[0113] Further,
[0114] With reference to
[0115] The attachment 100 is arranged as a device for removing processing or smoothing processing walls or ceilings. The processing may include grinding, milling, polishing, bush hammering and/or smoothing. As stated above, the term wall can include both side walls with a substantially vertical extension and ceiling walls with a substantially horizontal extension.
[0116] The attachment 100 includes a processing head 102, which may also be referred to as a working head. The processing head 102 is formed at a distal end of the attachment 100. A mounting unit 104 is provided at a proximal end of the attachment 100 and facing away therefrom. The mounting unit 104 is arranged for supporting the attachment at the mounting interface 38 of the handling device 10, see
[0117] A compensation arrangement 106 is arranged between the mounting unit 104 and the processing head 102. At least in accordance with the exemplary embodiment shown in
[0118] As already mentioned above, at least some of the embodiments are arranged for providing as few interfaces as possible or no interfaces for the exchange of information and/or control commands between the handling device 10 and the attachment 100. This increases flexibility, the attachment 100 can be used with different handling devices 10 without the need for complex conversions and the like.
[0119] With reference to
[0120] The mounting unit 104 comprises a support 116, which is adapted to the mounting interface 38 of the handling device 10. The support 116 allows the attachment device 100 to be hooked onto the mounting interface 38. Furthermore, the mounting unit 104 comprises a pivot bearing 118, which forms a rotation center for a disc 120, which carries the support(s) 116.
[0121] The disc 120 comprises circumferentially distributed detent recesses 122, which define a division of the disc 120. Furthermore, the attachment 100 is equipped with retaining elements 124, which engage the detent recesses 122 in order to define a current rotational position of the disc 120 relative to the attachment 100. The pivot bearing 118 provides a pivot axis 126 for the support 116 together with the disc 120. In this connection,
[0122] The processing head 102 is provided with at least one tool holder 130, which can be equipped with a tool. In the exemplary embodiment according to
[0123] Depending on the application, the attachment 100 can be used for dry processing or wet processing by adding a liquid to bind dust. Accordingly, a fluid supply can be provided in addition or as an alternative to the dust extraction system 134, which, for example, supplies water to the machining point.
[0124] In
[0125] The design of the joint arrangement 108 is explained in more detail with reference to
[0126] The swivel axes 144, 146 of the support brackets 140, 142 are perpendicular to each other. In the exemplary embodiment shown in
[0127] In
[0128] In
[0129] A current position of the processing head 102 is indicated by an indicator 162. The indicator 162 comprises a pointer 164 and a scale 166. In the exemplary embodiment shown in
[0130] The scale 166 illustrates an operating range 172 (
[0131]
[0132] When operating the attachment 100, a considerable contact pressure is required, which should be applied as constantly as possible. In
[0133] In
[0134] The pivoting of the mounting interface 38 about the pivot axis 48 allows the desired orientation of the attachment 100 in relation to the surface to be worked on (e.g. wall or ceiling) to be achieved and maintained. This can be done independently of the actual orientation of the arm section 36 (
[0135]
[0136] With reference to
[0137] For example, the right wall 200 forms a flat surface 208, which should be processed as completely and evenly as possible. A dashed curve indicated by 210 illustrates in a greatly simplified form a possible machining path or a corresponding motion path of attachment 100.
[0138] From the point of view of the operator of the handling device 10, which is holding the attachment 100, the actual processing takes place in one plane respectively, so that not necessarily all available degrees of freedom of the handling device 10 have to be used. Furthermore, the attachment 100 should be guided by the handling device 10 as parallel as possible to the respective wall 200, 202, 204, 206. However, at least in the embodiment according to
[0139] For this reason the control device 60 of the handling device 10 is arranged, at least according to exemplary embodiments, to be operated in a vertical mode and/or a horizontal mode. In the respective mode, the control device 60 ensures that the desired plane parallel to the wall to be processed is not left, if possible, so that the operating effort for the operator is significantly reduced. If possible, the operator then only has to control a simple movement in a two-dimensional space, compare the machining path 210 in
[0140]
[0141]
[0142] Furthermore, 216 indicates a speed controller, which controls a machining speed, such as a rotational speed and/or orbital speed of at least one tool holder 130. The relative speed between the tool and the surface to be processed depends on the type of machining and the material of the wall. In certain embodiments, the control unit 110, at least in exemplary embodiments, is not provided with further operating elements. This further simplifies operation. During operation of the attachment 100 the operator does not have to operate the control elements of the control unit 110.
[0143] During operation, indicator 162 provides feedback on the current compensation movement of the compensation unit 106. If possible, pointer 164 is located in a zero position or neutral position of scale 166. This would mean that the desired contact pressure is applied and that no compensation movement is required. Starting from this zero position, compensating movements can be made in the longitudinal direction 160 in order to react, for example, to variations in distance between the mounting interface 38 of the boom 30 of the handling device 10 and the surface to be processed. If only moderate compensation movements are present, the compensation arrangement can keep the contact pressure in the target area. Machining does not have to be interrupted and the uniformity of machining is maintained. Only if excessive compensation movements occur, the operator must interrupt the machining process, for example, to roughly re-align the handling device 10.
[0144] The compensation movement is enabled by the compensation arrangement 106.
[0145] The retraction and extraction movement of the profile carriage 234 takes place along a longitudinal axis 246, which also determines the longitudinal direction 160. Along the longitudinal axis 246, compensating movements are possible in order to keep the contact pressure or contact force as constant as possible. The compensation movement or compensation of the contact pressure is carried out by a working cylinder 250, which is also assigned to the compensation arrangement 106. The working cylinder 250 is arranged within the guide 230 and parallel to the longitudinal axis 246. The working cylinder 250 comprises a cylinder housing 252, which is supported on a base plate 254 at the proximal end of the compensation arrangement 106. Furthermore, the working cylinder 250 comprises a piston rod 256 which engages a cross member 260 and thus the profile carriage 234. The cylinder housing 252 is connected to the guide frame 232. The piston rod 256 is connected to the profile carriage 234. Accordingly, the movement of the piston rod 256 relative to the cylinder housing 252 causes a longitudinal movement between the profile carriage 234 and the guide frame 232.
[0146] For the working cylinder 250 a pressure control is provided, which is performed by the control unit 110, by way of example. The pressure control is integrated in the attachment and, in certain embodiments, independent of the handling device 10. However, the handling device 10 provides a pressure medium supply.
[0147] The perspective illustration in
[0148] The profile carriage 234 is connected at its distal end to the base plate 168. Accordingly, the first support bracket 140 is firmly attached to the profile carriage 234.
[0149] The support bracket 140 comprises lateral support arms 270. The support bracket 142 comprises first support arms 272 and second support arms 274. Support arms 272 are assigned to support arms 270 of support bracket 140. The support arms 274 are used to support the processing head 102. Together, the support arms 270 and 272 form the swivel axis 144. The support arms 274 form the swivel axis 146. Overall, the design of the joint arrangement 108 illustrated herein permits simple alignment and adaptation of the processing head 102 with respect to the surface to be processed. This supports the desired parallel alignment.