DIMPLE PATTERNS FOR GOLF BALLS
20200276479 ยท 2020-09-03
Assignee
Inventors
Cpc classification
A63B37/0021
HUMAN NECESSITIES
International classification
Abstract
The present invention provides a method for arranging dimples on a golf ball surface in which the dimples are arranged in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, generating an irregular domain based on those control points, packing the irregular domain with dimples, and tessellating the irregular domain to cover the surface of the golf ball. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines.
Claims
1. A golf ball having an outer surface comprising a plurality of dimples disposed thereon, wherein the dimples are arranged in multiple copies of a first domain and a second domain, the first domain and the second domain being tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles and consisting of an equal number of first domains and second domains, and wherein: the first domain has three-way rotational symmetry about the central point of the first domain; the second domain has three-way rotational symmetry about the central point of the second domain; the dimple pattern within the first domain is different from the dimple pattern within the second domain; a majority of the dimples are spherical dimples having a circular plan shape and a cross-sectional profile defined by a spherical function; each spherical dimple has an edge angle of from 9 to 13; the dimples cover from 68% to 85% of the outer surface of the golf ball; the number of dimples on the outer surface of the golf ball is from 420 to 700; and the number of different dimple diameters on the outer surface of the golf ball is 3 or greater.
2. The golf ball of claim 1, wherein the number of different dimple diameters on the outer surface of the golf ball is 5 or greater.
3. The golf ball of claim 1, wherein the number of different dimple diameters on the outer surface of the golf ball is 7 or greater.
4. The golf ball of claim 1, wherein the dimples cover from 70% to 80% of the outer surface of the golf ball.
5. The golf ball of claim 1, wherein at least 90% of the dimples have a dimple diameter of from 0.050 inches to 0.160 inches, and wherein the maximum dimple diameter is 0.170 inches or less.
6. The golf ball of claim 1, wherein the first domain consists of a total number of dimples located therein, N.sub.D1, the second domain consists of dimples having a total number of dimples located therein, N.sub.D2, and N.sub.D1>55, N.sub.D2>55, and N.sub.D1N.sub.D2.
7. The golf ball of claim 6, wherein N.sub.D1>60 and N.sub.D2>60.
8. The golf ball of claim 6, wherein N.sub.D1>70 and N.sub.D2>70.
9. The golf ball of claim 6, wherein the difference in N.sub.D1 and N.sub.D2 is from 1 to 5.
10. The golf ball of claim 6, wherein the difference in N.sub.D1 and N.sub.D2 is from 6 to 10.
11. A golf ball having an outer surface comprising a plurality of dimples disposed thereon, wherein the dimples are arranged in multiple copies of a first domain and a second domain, the first domain and the second domain being tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles and consisting of an equal number of first domains and second domains, and wherein: the first domain has three-way rotational symmetry about the central point of the first domain; the second domain has three-way rotational symmetry about the central point of the second domain; the dimple pattern within the first domain is different from the dimple pattern within the second domain; a majority of the dimples are spherical dimples having a circular plan shape and a cross-sectional profile defined by a spherical function; each spherical dimple has an edge angle of from 13 to 19; the dimples cover from 68% to 85% of the outer surface of the golf ball; the number of dimples on the outer surface of the golf ball is from 420 to 700; and the number of different dimple diameters on the outer surface of the golf ball is 3 or greater.
12. The golf ball of claim 11, wherein the number of different dimple diameters on the outer surface of the golf ball is 5 or greater.
13. The golf ball of claim 11, wherein the number of different dimple diameters on the outer surface of the golf ball is 7 or greater.
14. The golf ball of claim 11, wherein the dimples cover from 70% to 80% of the outer surface of the golf ball.
15. The golf ball of claim 11, wherein at least 90% of the dimples have a dimple diameter of from 0.050 inches to 0.160 inches, and wherein the maximum dimple diameter is 0.170 inches or less.
16. The golf ball of claim 11, wherein the first domain consists of a total number of dimples located therein, N.sub.D1, the second domain consists of dimples having a total number of dimples located therein, N.sub.D2, and N.sub.D1>55, N.sub.D2>55, and N.sub.D1N.sub.D2.
17. The golf ball of claim 16, wherein N.sub.D1>60 and N.sub.D2>60.
18. The golf ball of claim 16, wherein N.sub.D1>70 and N.sub.D2>70.
19. The golf ball of claim 16, wherein the difference in N.sub.D1 and N.sub.D2 is from 1 to 5.
20. The golf ball of claim 16, wherein the difference in N.sub.D1 and N.sub.D2 is from 6 to 10.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In the accompanying drawings, which form a part of the specification and are to be read in conjunction therewith, and in which like reference numerals are used to indicate like parts in the various views:
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DETAILED DESCRIPTION
[0046] The present invention provides a method for arranging dimples on a golf ball surface in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, connecting the control points with a non-straight sketch line, patterning the sketch line in a first manner to generate an irregular domain, optionally patterning the sketch line in a second manner to create an additional irregular domain, packing the irregular domain(s) with dimples, and tessellating the irregular domain(s) to cover the surface of the golf ball in a uniform pattern. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron, and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines from the molding process.
[0047] In a particular embodiment, illustrated in
[0048] For purposes of the present invention, the term irregular domains refers to domains wherein at least one, and preferably all, of the segments defining the borders of the domain is not a straight line.
[0049] The irregular domains can be defined through the use of any one of the exemplary methods described herein. Each method produces one or more unique domains based on circumscribing a sphere with the vertices of a regular polyhedron. The vertices of the circumscribed sphere based on the vertices of the corresponding polyhedron with origin (0,0,0) are defined below in Table 1.
TABLE-US-00001 TABLE 1 Vertices of Circumscribed Sphere based on Corresponding Polyhedron Vertices Type of Polyhedron Vertices Tetrahedron (+1, +1, +1); (1, 1, +1); (1, +1, 1); (+1, 1, 1) Cube (1, 1, 1) Octahedron (1, 0, 0); (0, 1, 0); (0, 0, 1) Dodecahedron (1, 1, 1); (0, 1/, ); (1/, , 0); (, 0, 1/)* Icosahedron (0, 1, ); (1, , 0); (, 0, 1)* * = (1+ 5)/2
[0050] Each method has a unique set of rules which are followed for the domain to be symmetrically patterned on the surface of the golf ball. Each method is defined by the combination of at least two control points. These control points, which are taken from one or more faces of a regular or non-regular polyhedron, consist of at least three different types: the center C of a polyhedron face; a vertex V of a face of a regular polyhedron; and the midpoint M of an edge of a face of the polyhedron.
[0051] 1. Center to midpoint (C.fwdarw.M);
[0052] 2. Center to center (C.fwdarw.C);
[0053] 3. Center to vertex (C.fwdarw.V);
[0054] 4. Midpoint to midpoint (M.fwdarw.M);
[0055] 5. Midpoint to Vertex (M.fwdarw.V); and
[0056] 6. Vertex to Vertex (V.fwdarw.V).
[0057] While each method differs in its particulars, they all follow the same basic scheme. First, a non-linear sketch line is drawn connecting the two control points. This sketch line may have any shape, including, but not limited, to an arc, a spline, two or more straight or arcuate lines or curves, or a combination thereof. Second, the sketch line is patterned in a method specific manner to create a domain, as discussed below. Third, when necessary, the sketch line is patterned in a second fashion to create a second domain.
[0058] While the basic scheme is consistent for each of the six methods, each method preferably follows different steps in order to generate the domains from a sketch line between the two control points, as described below with reference to each of the methods individually.
The Center to Vertex Method
[0059] Referring again to
[0065] When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
TABLE-US-00002 TABLE 2 Domains Resulting From Use of Specific Polyhedra When Using the Center to Vertex Method Type of Number of Number of Number of Polyhedron Faces, P.sub.F Edges, P.sub.E Domains 14 Tetrahedron 4 3 6 Cube 6 4 12 Octahedron 8 3 12 Dodecahedron 12 5 30 Icosahedron 20 3 30
The Center to Midpoint Method
[0066] Referring to
[0072] When domain 14 is tessellated around a golf ball 10 to cover the surface of golf ball 10, as shown in
TABLE-US-00003 TABLE 3 Domains Resulting From Use of Specific Polyhedra When Using the Center to Midpoint Method Type of Number of Number of Polyhedron Vertices, P.sub.V Domains 14 Tetrahedron 4 4 Cube 8 8 Octahedron 6 6 Dodecahedron 20 20 Icosahedron 12 12
The Center to Center Method
[0073] Referring to
[0079] When first domain 14a and second domain 14b are tessellated to cover the surface of golf ball 10, as shown in
TABLE-US-00004 TABLE 4 Domains Resulting From Use of Specific Polyhedra When Using the Center to Center Method Number of Type of Number of Number of First Number of Number of Second Polyhedron Vertices, P.sub.V Domains 14a Faces, P.sub.F Edges, P.sub.E Domains 14b Tetrahedron 4 6 4 3 4 Cube 8 12 6 4 8 Octahedron 6 9 8 3 6 Dodecahedron 20 30 12 5 20 Icosahedron 12 18 20 3 12
The Midpoint to Midpoint Method
[0080] Referring to
[0087] When first domain 14a and second domain 14b are tessellated to cover the surface of golf ball 10, as shown in
[0088] In a particular aspect of the embodiment shown in
TABLE-US-00005 TABLE 5 Domains Resulting From Use of Specific Polyhedra When Using the Midpoint to Midpoint Method Number of Number of Type of Number of First Number of Second Polyhedron Faces, P.sub.F Domains 14a Vertices, P.sub.V Domains 14b Tetrahedron 4 4 4 4 Cube 6 6 8 8 Octahedron 8 8 6 6 Dodecahedron 12 12 20 20 Icosahedron 20 20 12 12
The Midpoint to Vertex Method
[0089] Referring to
[0095] When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
TABLE-US-00006 TABLE 6 Domains Resulting From Use of Specific Polyhedra When Using the Midpoint to Vertex Method Type of Number of Number of Polyhedron Faces, P.sub.F Domains 14 Tetrahedron 4 4 Cube 6 6 Octahedron 8 8 Dodecahedron 12 12 Icosahedron 20 20
The Vertex to Vertex Method
[0096] Referring to
[0103] When first domain 14a and second domain 14b are tessellated to cover the surface of golf ball 10, as shown in
TABLE-US-00007 TABLE 7 Domains Resulting From Use of Specific Polyhedra When Using the Vertex to Vertex Method Number of Number of Number of Type of Number of First Edges Second Polyhedron Faces, P.sub.F Domains 14a per Face, P.sub.E Domains 14b Tetrahedron 4 4 3 6 Cube 6 6 4 12 Octahedron 8 8 3 12 Dodecahedron 12 12 5 30 Icosahedron 20 20 3 30
[0104] While the six methods previously described each make use of two control points, it is possible to create irregular domains based on more than two control points. For example, three, or even more, control points may be used. The use of additional control points allows for potentially different shapes for irregular domains. An exemplary method using a midpoint M, a center C and a vertex V as three control points for creating one irregular domain is described below.
The Midpoint to Center to Vertex Method
[0105] Referring to
[0111] When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
TABLE-US-00008 TABLE 8 Domains Resulting From Use of Specific Polyhedra When Using the Midpoint to Center to Vertex Method Number of Type of Number of Edges, Number of Polyhedron Faces, P.sub.F P.sub.E Domains 14 Tetrahedron 4 3 12 Cube 6 4 24 Octahedron 8 3 24 Dodecahedron 12 5 60 Icosahedron 20 3 60
[0112] While the methods described previously provide a framework for the use of center C, vertex V, and midpoint M as the only control points, other control points are useable. For example, a control point may be any point P on an edge E of the chosen polyhedron face. When this type of control point is used, additional types of domains may be generated, though the mechanism for creating the irregular domain(s) may be different. An exemplary method, using a center C and a point P on an edge, for creating one such irregular domain is described below.
The Center to Edge Method
[0113] Referring to
[0119] When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
TABLE-US-00009 TABLE 9 Domains Resulting From Use of Specific Polyhedra When Using the Center to Edge Method Type of Number of Number of Number of Polyhedron Faces, P.sub.F Edges, P.sub.E Domains 14 Tetrahedron 4 3 6 Cube 6 4 12 Octahedron 8 3 12 Dodecahedron 12 5 30 Icosahedron 20 3 30
[0120] Though each of the above described methods has been explained with reference to regular polyhedrons, they may also be used with certain non-regular polyhedrons, such as Archimedean Solids, Catalan Solids, or others. The methods used to derive the irregular domains will generally require some modification in order to account for the non-regular face shapes of the non-regular solids. An exemplary method for use with a Catalan Solid, specifically a rhombic dodecahedron, is described below.
A Vertex to Vertex Method for a Rhombic Dodecahedron
[0121] Referring to
[0125] When domain 14 is tessellated to cover the surface of golf ball 10, as shown in
[0126] After the irregular domain(s) are created using any of the above methods, the domain(s) may be packed with dimples in order to be usable in creating golf ball 10.
[0127] In
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[0135] In a particular embodiment, as illustrated in
[0136] In one embodiment, there are no limitations on how the dimples are packed. In another embodiment, the dimples are packed such that no dimple intersects a line segment. In the embodiment shown in
[0137] In a particular embodiment, the dimples are packed such that all nearest neighbor dimples are separated by substantially the same distance, , wherein the average of all values is from 0.002 inches to 0.020 inches, and wherein any individual value can vary from the mean by 0.005 inches. For purposes of the present invention, nearest neighbor dimples are determined according to the following method. A reference dimple and a potential nearest neighbor dimple are selected such that the reference dimple has substantially the same diameter or a smaller diameter than the potential nearest neighbor dimple. Two tangency lines are drawn from the center of the reference dimple to the potential nearest neighbor dimple. A line segment is then drawn connecting the center of the reference dimple to the center of the potential nearest neighbor dimple. If the two tangency lines and the line segment do not intersect any other dimple edges, then those dimples are considered to be nearest neighbors. For example, as shown in
[0138] Each dimple typically has a diameter of 0.050 or 0.100 or 0.110 or 0.150 or 0.160 or 0.170 or 0.180 or 0.190 or 0.200 or 0.205 or 0.250 or 0.300 or 0.350 inches, or a diameter within a range having a lower limit and an upper limit selected from these values. The diameter of a dimple having a non-circular plan shape is defined by its equivalent diameter, d.sub.e, which calculated as:
where A is the plan shape area of the dimple. Diameter measurements are determined on finished golf balls according to
[0139] In a particular embodiment, all of the dimples on the outer surface of the ball have the same diameter. It should be understood that same diameter dimples includes dimples on a finished ball having respective diameters that differ by less than 0.005 inches due to manufacturing variances.
[0140] In a particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if:
N<312, then D5;
N=312, then D4;
312<N<328, then D5;
N=328, then D6;
328<N<352, then D5;
N=352, then D4;
352<N<376, then D5;
N=376, then D7; and
N>376, then D5.
[0141] For example, in the embodiment shown in
[0142] In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if:
N<320, then D4;
320N<350, then D6;
350N<360, then D4; and
N360, then D7.
[0143] In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if:
N<328, then D>5;
N=328, then D>7;
328<N<376, then D>5;
N=376, then D>8; and
N>376, then D>5.
[0144] In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, wherein the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if:
N<320, then D6;
320N<350, then D7;
350N<360, then D6; and
N360, then D9.
[0145] In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if 260<N<312, then D6. In a further particular aspect of this embodiment, the dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of four first domains and four second domains. The first domain has three-way rotational symmetry about the central point of the first domain. The second domain has three-way rotational symmetry about the central point of the second domain. The dimple pattern within the first domain is different from the dimple pattern within the second domain. The dimples optionally have one or more of the following additional characteristics: [0146] a) a majority of the dimples on the outer surface of the ball, i.e., greater than 50% for purposes of the present disclosure, are spherical dimples having a circular plan shape and a cross-sectional profile defined by a spherical function; [0147] b) each spherical dimple has an edge angle of 11 or 12 or 13.5 or 14.5 or 15 or an edge angle within a range having an upper limit and a lower limit selected from these values; [0148] c) all of the dimples within the first domain have the same edge angle, i.e., their respective edge angles differ by no more than 0.2; [0149] d) all of the dimples within the second domain have the same edge angle, i.e., their respective edge angles differ by no more than 0.2; [0150] e) all of the dimples on the surface of the ball have the same edge angle, i.e., their respective edge angles differ by no more than 0.2; [0151] f) the first domain consists of dimples having a total number of different dimple diameters, D.sub.D1, the second domain consists of dimples having a total number of different dimple diameters, D.sub.D2, and D.sub.D1=D.sub.D2, optionally the different dimple diameters of the first domain include at least one diameter that is not present in the second domain; [0152] g) the first domain consists of a total number of dimples located therein, N.sub.D1, the second domain consists of a total number of dimples located therein, N.sub.D2, and N.sub.D1N.sub.D2, optionally the difference in N.sub.D1 and N.sub.D2 is 1 or 2 or 3 or 4; [0153] h) one or more dimples on the outer surface has a non-circular plan shape; [0154] i) each of the dimples has a dimple diameter of from about 0.050 inches to about 0.250 inches; [0155] j) all nearest neighbor dimples are separated by substantially the same distance, , the average of all values is from 0.002 inches to 0.020 inches, and any individual value does not vary from the mean by more than 0.005 inches; [0156] k) the central point of the first domain is not the center of a dimple; [0157] l) the central point of the second domain is not the center of a dimple; [0158] m) the total number of dimples on the outer surface of the ball is 300; [0159] n) a majority of the dimples each have a dimple surface volume within the region illustrated in
[0161] For example, in the embodiment shown in
TABLE-US-00010 TABLE 10 Non-limiting Examples of Dimple Properties for the Dimples of FIGS. 11K-11M Dimple Pattern Generated Using the Midpoint to Midpoint Method Based on a Tetrahedron Examples Examples Examples 1-3 1-3 Example 1 Example 2 Example 3 1-3 Dimple Plan Shape Edge Surface Edge Surface Edge Surface Dimple Diameter Area Angle Volume Angle Volume Angle Volume Label (in) (in.sup.2) () (in.sup.3) () (in.sup.3) () (in.sup.3) 1 0.130 0.0133 11.0 4.15 10.sup.5 13.5 5.10 10.sup.5 15.0 5.67 10.sup.5 2 0.150 0.0177 11.0 6.37 10.sup.5 13.5 7.83 10.sup.5 15.0 8.71 10.sup.5 3 0.160 0.0201 11.0 7.73 10.sup.5 13.5 9.50 10.sup.5 15.0 1.06 10.sup.4 4 0.170 0.0227 11.0 9.27 10.sup.5 13.5 1.14 10.sup.4 15.0 1.27 10.sup.4 5 0.180 0.0254 11.0 1.10 10.sup.4 13.5 1.35 10.sup.4 15.0 1.50 10.sup.4 6 0.190 0.0284 11.0 1.29 10.sup.4 13.5 1.59 10.sup.4 15.0 1.77 10.sup.4 7 0.200 0.0314 11.0 1.51 10.sup.4 13.5 1.85 10.sup.4 15.0 2.06 10.sup.4
[0162] In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that if 140<N<260, then D3 or D5. In a further particular aspect of this embodiment, the dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of four first domains and four second domains. The first domain has three-way rotational symmetry about the central point of the first domain. The second domain has three-way rotational symmetry about the central point of the second domain. The dimple pattern within the first domain is different from the dimple pattern within the second domain. The dimples optionally have one or more of the following additional characteristics: [0163] a) a majority of the dimples on the outer surface of the ball, i.e., greater than 50% for purposes of the present disclosure, are spherical dimples having a circular plan shape and a cross-sectional profile defined by a spherical function; [0164] b) each spherical dimple has an edge angle of 13 or 14 or 15 or 15.5 or 16.5 or 17 or 18 or 19 or an edge angle within a range having an upper limit and a lower limit selected from these values; [0165] c) the first domain consists of a total number of dimples located therein, N.sub.D1, the second domain consists of a total number of dimples located therein, N.sub.D2, and N.sub.D1N.sub.D2; [0166] d) optionally the difference in N.sub.D1 and N.sub.D2 is 1 or 2 or 3 or 4, or the difference is within a range having a lower limit and an upper limit selected from these values; [0167] e) N.sub.D1<30, or N.sub.D1<20; [0168] f) N.sub.D2<30, or N.sub.D2<20; [0169] g) one or more dimples on the outer surface has a non-circular plan shape; [0170] h) each of the dimples has a dimple diameter of from about 0.150 inches to about 0.350 inches; [0171] i) at least one dimple has a dimple diameter of 0.300 inches or greater; [0172] j) each of the dimples has a dimple diameter of 0.180 inches or greater; [0173] k) at least one dimple has a dimple depth of greater than 0.020 inches; [0174] l) the central point of the first domain is not the center of a dimple; [0175] m) the central point of the second domain is the center of a dimple; and [0176] n) the dimples cover greater than 70%, or greater than 75%, of the outer surface of the golf ball.
[0177] For example, in the embodiment shown in
TABLE-US-00011 TABLE 11 Non-limiting Example of Dimple Properties for the Dimples of FIGS. 15A-15C Dimple Pattern Generated Using the Midpoint to Midpoint Method Based on a Tetrahedron DOMAIN 1 (designated by shading in FIG. 15A) Number of Dimple Edge Dimple Dimples Dimple Diameter Angle Depth located in Label (in) () (in) Domain 1 1 0.180 16.0 0.0126 3 2 0.200 16.0 0.0140 6 4 0.280 16.0 0.0196 3 5 0.300 16.0 0.0210 6 DOMAIN 2 (designated by shading in FIG. 15B) Number of Dimple Edge Dimple Dimples Dimple Diameter Angle Depth located in Label (in) () (in) Domain 2 2 0.200 16.0 0.0140 7 3 0.250 16.0 0.0175 6 4 0.280 16.0 0.0196 6
[0178] In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that 360<N<420, and 3D<7. In a further particular aspect of this embodiment, the dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of an equal number of first and second domains. The first domain has three-way rotational symmetry about the central point of the first domain. The second domain has three-way rotational symmetry about the central point of the second domain. The dimple pattern within the first domain is different from the dimple pattern within the second domain. The dimples optionally have one or more of the following additional characteristics: [0179] a) a majority of the dimples on the outer surface of the ball, i.e., greater than 50% for purposes of the present disclosure, are spherical dimples having a circular plan shape and a cross-sectional profile defined by a spherical function; [0180] b) each spherical dimple has an edge angle of 11 or 13 or 14 or 15 or 15.5 or 16.5 or 17 or 18 or 19 or an edge angle within a range having an upper limit and a lower limit selected from these values; [0181] c) the first domain consists of a total number of dimples located therein, N.sub.D1, the second domain consists of a total number of dimples located therein, N.sub.D2, and N.sub.D1N.sub.D2; [0182] d) optionally the difference in N.sub.D1 and N.sub.D2 is 1 or 2 or 3 or 4, or the difference is within a range having a lower limit and an upper limit selected from these values; [0183] e) one or more dimples on the outer surface has a non-circular plan shape; [0184] f) each of the dimples has a dimple diameter of from about 0.110 inches to about 0.200 inches or from about 0.110 inches to about 0.190 inches; [0185] g) the number of different dimple diameters, D, on the outer surface is 5D<7; and [0186] h) the dimples cover 83% or less, or 80% or less, or 75% or less, or from 68% to 83%, of the outer surface of the golf ball.
[0187] For example, in the embodiment shown in
TABLE-US-00012 TABLE 12 Non-limiting Example of Dimple Properties for the Dimples of FIGS. 16A-16C Dimple Pattern Generated Using the Midpoint to Midpoint Method Based on a Tetrahedron DOMAIN 1 (designated by shading in FIG. 16A) Number of Dimple Edge Dimple Dimples Dimple Diameter Angle Depth located in Label (in) () (in) Domain 1 A 0.118 14.5 0.0075 15 B 0.138 14.5 0.0087 3 C 0.148 14.5 0.0094 15 D 0.158 14.5 0.0100 9 E 0.163 14.5 0.0103 6 DOMAIN 2 (designated by shading in FIG. 16B) Number of Dimple Edge Dimple Dimples Dimple Diameter Angle Depth located in Label (in) () (in) Domain 2 B 0.138 14.5 0.0087 18 C 0.148 14.5 0.0094 12 D 0.158 14.5 0.0100 9 E 0.163 14.5 0.0103 7
[0188] In another particular aspect of the embodiments disclosed herein wherein there are two or more different dimple diameters on the outer surface of the ball, the number of different dimple diameters, D, on the outer surface is related to the total number of dimples, N, on the outer surface, such that 420<N<700, and D3. In a further particular aspect of this embodiment, the dimples are arranged in multiple copies of a first domain and a second domain formed according to the midpoint to midpoint method based on a tetrahedron wherein the first domain and the second domain are tessellated to cover the outer surface of the golf ball in a uniform pattern having no great circles. The overall dimple pattern consists of an equal number of first and second domains. The first domain has three-way rotational symmetry about the central point of the first domain. The second domain has three-way rotational symmetry about the central point of the second domain. The dimple pattern within the first domain is different from the dimple pattern within the second domain. The dimples optionally have one or more of the following additional characteristics: [0189] a) a majority of the dimples on the outer surface of the ball, i.e., greater than 50% for purposes of the present disclosure, are spherical dimples having a circular plan shape and a cross-sectional profile defined by a spherical function; [0190] b) each spherical dimple has an edge angle of 9 or 11 or 13 or 14 or 15 or 15.5 or 16.5 or 17 or 18 or 19 or an edge angle within a range having an upper limit and a lower limit selected from these values; [0191] c) the first domain consists of a total number of dimples located therein, N.sub.D1, the second domain consists of a total number of dimples located therein, N.sub.D2, and N.sub.D1N.sub.D2, and, optionally, N.sub.D1>55 or N.sub.D1>60 or N.sub.D1>70, and, optionally, N.sub.D2>55 or N.sub.D2>60 or N.sub.D2>70; [0192] d) optionally the difference in N.sub.D1 and N.sub.D2 is 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8 or 9 or 10, or the difference is within a range having a lower limit and an upper limit selected from these values; [0193] e) one or more dimples on the outer surface has a non-circular plan shape; [0194] f) for each of at least 90% of the dimples, the dimple diameter is from about 0.050 inches to about 0.160 inches, and, optionally, the maximum dimple diameter is 0.170 inches; [0195] g) the number of different dimple diameters, D, on the outer surface is 3 or 5 or 7; and [0196] h) the dimples cover 68% or 70% or 75% or 80% or 85% of the outer surface of the golf ball, or the dimple surface coverage is within a range having a lower limit and an upper limit selected from these values.
[0197] For example, in the embodiment shown in
TABLE-US-00013 TABLE 13 Non-limiting Example of Dimple Properties for the Dimples of FIGS. 19A-19C Dimple Pattern Generated Using the Midpoint to Midpoint Method Based on a Tetrahedron DOMAIN 1 (labelled 14a) Number of Dimple Edge Dimple Dimples Dimple Diameter Angle Depth located in Label (in) () (in) Domain 1 A 0.117 12.5 0.0064 12 B 0.127 12.5 0.0069 6 C 0.137 12.5 0.0075 15 D 0.147 12.5 0.0080 21 E 0.157 12.5 0.0086 6 DOMAIN 2 (labelled 14b) Number of Dimple Edge Dimple Dimples Dimple Diameter Angle Depth located in Label (in) () (in) Domain 2 A 0.117 12.5 0.0064 6 C 0.137 12.5 0.0075 12 D 0.147 12.5 0.0080 39
[0198] In a further particular aspect of the above embodiments wherein there are two or more different dimple diameters on the outer surface of the ball, the total number of dimples on the outer surface is less than 320, the number of different dimple diameters is less than or equal to 4, and the sample standard deviation is less than 0.0175. In another further particular aspect of the above embodiments wherein there are two or more different dimple diameters on the outer surface of the ball, the total number of dimples on the outer surface is greater than or equal to 320 but less than 350, the number of different dimple diameters is less than or equal to 6, and the sample standard deviation is less than 0.0200. In another further particular aspect of the above embodiments wherein there are two or more different dimple diameters on the outer surface of the ball, the total number of dimples on the outer surface is greater than or equal to 350 but less than 360, the number of different dimple diameters is less than or equal to 4, and the sample standard deviation is less than 0.0155. In another further particular aspect of the above embodiments wherein there are two or more different dimple diameters on the outer surface of the ball, the total number of dimples on the outer surface is greater than or equal to 360, the number of different dimple diameters is less than or equal to 7, and the sample standard deviation is less than 0.0200. Sample standard deviation, s, is defined by the equation:
[0199] where x.sub.i is the diameter of any given dimple on the outer surface of the ball,
[0200] It should be understood that manufacturing variances are to be taken into account when determining the number of different dimple diameters. The placement of the dimple in the overall pattern should also be taken into account. Specifically, dimples located in the same location within the multiple copies of the domain(s) that are tessellated to form the dimple pattern are assumed to be same diameter dimples, unless they have a difference in diameter of 0.005 inches or greater.
[0201] There are no limitations to the dimple shapes or profiles selected to pack the domains. Though the present invention includes substantially circular dimples in one embodiment, dimples or protrusions (brambles) having any desired characteristics and/or properties may be used. For example, in one embodiment the dimples may have a variety of shapes and sizes including different depths and perimeters. In particular, the dimples may be concave hemispheres, or they may be triangular, square, hexagonal, catenary, polygonal or any other shape known to those skilled in the art. They may also have straight, curved, or sloped edges or sides. To summarize, any type of dimple or protrusion (bramble) known to those skilled in the art may be used with the present invention. The dimples may all fit within each domain, as seen in
[0202] In other embodiments, the domains may not be packed with dimples, and the borders of the irregular domains may instead comprise ridges or channels. In golf balls having this type of irregular domain, the one or more domains or sets of domains preferably overlap to increase surface coverage of the channels. Alternatively, the borders of the irregular domains may comprise ridges or channels and the domains are packed with dimples.
[0203] When the domain(s) is patterned onto the surface of a golf ball, the arrangement of the domains dictated by their shape and the underlying polyhedron ensures that the resulting golf ball has a high order of symmetry, equaling or exceeding 12. The order of symmetry of a golf ball produced using the method of the current invention will depend on the regular or non-regular polygon on which the irregular domain is based. The order and type of symmetry for golf balls produced based on the five regular polyhedra are listed below in Table 14.
TABLE-US-00014 TABLE 14 Symmetry of Golf Ball of the Present Invention as a Function of Polyhedron Type of Symmetrical Polyhedron Type of Symmetry Order Tetrahedron Chiral Tetrahedral Symmetry 12 Cube Chiral Octahedral Symmetry 24 Octahedron Chiral Octahedral Symmetry 24 Dodecahedron Chiral Icosahedral Symmetry 60 Icosahedron Chiral Icosahedral Symmetry 60
[0204] These high orders of symmetry have several benefits, including more even dimple distribution, the potential for higher packing efficiency, and improved means to mask the ball parting line. Further, dimple patterns generated in this manner may have improved flight stability and symmetry as a result of the higher degrees of symmetry.
[0205] In other embodiments, the irregular domains do not completely cover the surface of the ball, and there are open spaces between domains that may or may not be filled with dimples. This allows dissymmetry to be incorporated into the ball.
[0206] Dimple patterns of the present invention are particularly suitable for packing dimples on seamless golf balls. Seamless golf balls and methods of producing such are further disclosed, for example, in U.S. Pat. Nos. 6,849,007 and 7,422,529, the entire disclosures of which are hereby incorporated herein by reference.
[0207] In a particular aspect of the embodiments disclosed herein, golf balls of the present invention have a total number of dimples, N, on the outer surface thereof, wherein N is an integer that is divisible by 4 and within a range of from 260 to 424. In a further particular aspect, golf balls of the present invention have a total number of dimples, N, on the outer surface thereof, of 260 or 280 or 300 or 304 or 308 or 312 or 328 or 348 or 352 or 376 or 388. Alternatively, the present invention provides for a low dimple count embodiment wherein golf balls of the present invention have a total number of dimples, N, on the outer surface thereof, wherein N is an integer that is divisible by 4 and less than 160.
[0208] In another particular aspect of the embodiments disclosed herein, golf balls of the present invention are oversized golf balls, having a diameter of greater than 1.69 inches, or a diameter of greater than 1.70 inches, or a diameter of greater than 1.82 inches, or a diameter of 1.70 inches or 1.72 inches or 1.74 inches or 1.78 inches or 1.82 inches, or a diameter within a range having a lower limit and an upper limit selected from these values. Oversized golf balls of the present invention preferably have a plurality of dimples on the outer surface thereof, wherein each dimple has a plan shape area within the region illustrated in
A.sub.AVE>1.61710.sup.7(N.sup.2)1.68510.sup.4(N)+0.05729,
A.sub.AVE<2.25110.sup.7(N.sup.2)2.34510.sup.4(N)+0.07973, and
250<N<450.
In a second further particular aspect of this embodiment, the diameter of the golf ball is from 1.70 inches to 1.74 inches, and the average plan shape area of the dimples, A.sub.AVE, relates to the total number of dimples, N, on the outer surface of the golf ball, such that:
A.sub.AVE>1.61710.sup.7(N.sup.2)1.68510.sup.4(N)+0.05729,
A.sub.AVE<2.05710.sup.7(N.sup.2)2.14310.sup.4(N)+0.07288, and
250<N<450.
In a third further particular aspect of this embodiment, the diameter of the golf ball is from 1.74 inches to 1.78 inches, and the average plan shape area of the dimples, A.sub.AVE, relates to the total number of dimples, N, on the outer surface of the golf ball, such that:
A.sub.AVE>1.69410.sup.7(N.sup.2)1.76510.sup.4(N)+0.06002,
A.sub.AVE<2.15310.sup.7(N.sup.2)2.24310.sup.4(N)+0.07627, and
250<N<450.
In a fourth further particular aspect of this embodiment, the diameter of the golf ball is from 1.78 inches to 1.82 inches, and the average plan shape area of the dimples, A.sub.AVE, relates to the total number of dimples, N, on the outer surface of the golf ball, such that:
A.sub.AVE>1.77310.sup.7(N.sup.2)1.84710.sup.4(N)+0.06281,
A.sub.AVE<2.25110.sup.7(N.sup.2)2.34510.sup.4(N)+0.07973, and
250<N<450.
In a fifth further particular aspect of this embodiment, the golf ball has a diameter of greater than 1.82 inches, and the average plan shape area of the dimples, A.sub.AVE, relates to the total number of dimples, N, on the outer surface of the golf ball such that:
A.sub.AVE>1.85410.sup.7(N.sup.2)1.93110.sup.4(N)+0.06566, and
250<N<450.
[0209]
A.sub.AVE>1.61710.sup.7(N.sup.2)1.68510.sup.4(N)+0.05729 and
A.sub.AVE<2.25110.sup.7(N.sup.2)2.34510.sup.4(N)+0.07973
[0210] In
TABLE-US-00015 TABLE 15 Non-limiting Example of Dimple Properties for the Dimples of FIGS. 17A-17C Dimple Pattern Generated Using the Midpoint to Midpoint Method Based on a Tetrahedron DOMAIN 1 (labelled 14a in FIG. 17A) Dimple Plan Shape Edge Dimple Dimple Number of Dimples Dimple Diameter Area Angle Depth Volume located in Label (in) (in.sup.2) () (in) (in.sup.3) Domain 1 A 0.133 0.0139 13.75 0.0080 5.57 10.sup.5 6 B 0.164 0.0211 13.75 0.0098 1.04 10.sup.4 9 D 0.179 0.0252 13.75 0.0108 1.36 10.sup.4 27 DOMAIN 2 (labelled 14b in FIG. 17B) Dimple Plan Shape Edge Dimple Dimple Number of Dimples Dimple Diameter Area Angle Depth Volume located in Label (in) (in.sup.2) () (in) (in.sup.3) Domain 2 A 0.133 0.0139 13.75 0.0080 5.57 10.sup.5 6 B 0.164 0.0211 13.75 0.0098 1.04 10.sup.4 21 C 0.174 0.0238 13.75 0.0105 1.25 10.sup.4 18 D 0.179 0.0252 13.75 0.0108 1.36 10.sup.4 1
[0211] An overall golf ball dimple pattern is formed by tessellating multiple copies of the first domain and the second domain to cover the outer surface of the golf ball in a uniform pattern having no great circles. The resulting dimple pattern consists of four first domains having three-way rotational symmetry about the central point of the first domain, and four second domains having three-way rotational symmetry about the central point of the second domain. In a particular embodiment of the example illustrated in
[0212]
A.sub.AVE>1.61710.sup.7(N.sup.2)1.68510.sup.4(N)+0.05729 and
A.sub.AVE<2.25110.sup.7(N.sup.2)2.34510.sup.4(N)+0.07973
[0213] In
TABLE-US-00016 TABLE 16 Non-limiting Example of Dimple Properties for the Dimples of FIGS. 18A-18C Dimple Pattern Generated Using the Midpoint to Midpoint Method Based on a Tetrahedron DOMAIN 1 (labelled 14a in FIG. 18A) Dimple Plan Shape Edge Dimple Dimple Number of Dimples Dimple Diameter Area Angle Depth Volume located in Label (in) (in.sup.2) () (in) (in.sup.3) Domain 1 A 0.134 0.0141 13.75 0.0080 5.68 10.sup.5 3 C 0.178 0.0248 13.75 0.0107 1.33 10.sup.4 6 D 0.189 0.0279 13.75 0.0113 1.58 10.sup.4 27 E 0.212 0.0353 13.75 0.0127 2.26 10.sup.4 3 DOMAIN 2 (labelled 14b in FIG. 18B) Dimple Plan Shape Edge Dimple Dimple Number of Dimples Dimple Diameter Area Angle Depth Volume located in Label (in) (in.sup.2) () (in) (in.sup.3) Domain 2 A 0.134 0.0141 13.75 0.0080 5.68 10.sup.5 6 B 0.159 0.0197 13.75 0.0095 9.42 10.sup.5 7 C 0.178 0.0248 13.75 0.0107 1.33 10.sup.4 15 D 0.189 0.0279 13.75 0.0113 1.58 10.sup.4 12 E 0.212 0.0353 13.75 0.0127 2.26 10.sup.4 3
[0214] An overall golf ball dimple pattern is formed by tessellating multiple copies of the first domain and the second domain to cover the outer surface of the golf ball in a uniform pattern having no great circles. The resulting dimple pattern consists of four first domains having three-way rotational symmetry about the central point of the first domain, and four second domains having three-way rotational symmetry about the central point of the second domain. In a particular embodiment of the example illustrated in
[0215] Aerodynamic characteristics of golf balls of the present invention can be described by aerodynamic coefficient magnitude and aerodynamic force angle. Based on a dimple pattern generated according to the present invention, in one embodiment, the golf ball achieves an aerodynamic coefficient magnitude of from 0.25 to 0.32 and an aerodynamic force angle of from 30 to 38 at a Reynolds Number of 230000 and a spin ratio of 0.085. Based on a dimple pattern generated according to the present invention, in another embodiment, the golf ball achieves an aerodynamic coefficient magnitude of from 0.26 to 0.33 and an aerodynamic force angle of from 32 to 40 at a Reynolds Number of 180000 and a spin ratio of 0.101. Based on a dimple pattern generated according to the present invention, in another embodiment, the golf ball achieves an aerodynamic coefficient magnitude of from 0.27 to 0.37 and an aerodynamic force angle of from 35 to 44 at a Reynolds Number of 133000 and a spin ratio of 0.133. Based on a dimple pattern generated according to the present invention, in another embodiment, the golf ball achieves an aerodynamic coefficient magnitude of from 0.32 to 0.45 and an aerodynamic force angle of from 39 to 45 at a Reynolds Number of 89000 and a spin ratio of 0.183. For purposes of the present disclosure, aerodynamic coefficient magnitude (C.sub.mag) is defined by C.sub.mag=(C.sub.L.sup.2+C.sub.D.sup.2).sup.1/2 and aerodynamic force angle (C.sub.angle) is defined by C.sub.angle=tan.sup.1(C.sub.L/C.sub.D), where C.sub.L is a lift coefficient and C.sub.D is a drag coefficient. Aerodynamic characteristics of a golf ball, including aerodynamic coefficient magnitude and aerodynamic force angle, are disclosed, for example, in U.S. Pat. No. 6,729,976 to Bissonnette et al., the entire disclosure of which is hereby incorporated herein by reference. Aerodynamic coefficient magnitude and aerodynamic force angle values are calculated using the average lift and drag values obtained when 30 balls are tested in a random orientation. Reynolds number is an average value for the test and can vary by plus or minus 3%. Spin ratio is an average value for the test and can vary by plus or minus 5%.
[0216] When numerical lower limits and numerical upper limits are set forth herein, it is contemplated that any combination of these values may be used.
[0217] All patents, publications, test procedures, and other references cited herein, including priority documents, are fully incorporated by reference to the extent such disclosure is not inconsistent with this invention and for all jurisdictions in which such incorporation is permitted.
[0218] While the illustrative embodiments of the invention have been described with particularity, it will be understood that various other modifications will be apparent to and can be readily made by those of ordinary skill in the art without departing from the spirit and scope of the invention. Accordingly, it is not intended that the scope of the claims appended hereto be limited to the examples and descriptions set forth herein, but rather that the claims be construed as encompassing all of the features of patentable novelty which reside in the present invention, including all features which would be treated as equivalents thereof by those of ordinary skill in the art to which the invention pertains.