Knee pad device
10757987 ยท 2020-09-01
Inventors
Cpc classification
International classification
Abstract
A knee pad for engagement to a user in an as-worn position with a cavity defined by an interior surface surrounding a knee of a user. A plurality of projections extend from the body of the knee pad and are made of compressible material to provide a cushioned support to the knees and prevent rolling of the knee pad during use.
Claims
1. A knee pad apparatus, comprising: a body having a central portion positioned in between two opposing side portions of said body; said body having a curved exterior surface extending across said central portion; said body having a cavity defined by a curved interior surface extending across said central portion and said opposing side portions, said cavity positioned on an opposite side from said exterior surface; said cavity for positioning of a knee of a user therein to an as-worn position of said knee pad, with said user kneeling upon said curved interior surface and having said side portions positioned on opposing sides of said knee; a projection body in an engagement to said central portion of said body; a first plurality of elongated projections positioned on said projection body; a second plurality of elongated projections positioned on said projection body; said first plurality of elongated projections each having a first raised end abutting a first side of a recessed channel area, and each of said first plurality of elongated projections extending away from said first raised end thereof, toward a first one of said opposing side portions, to a second raised end thereof; each of said second plurality of elongated projections having a first raised end thereof abutting a second side of said recessed channel area opposite said first side thereof, each of said second plurality of elongated projections extending away from said first raised end thereof, toward a second one of said opposing side portions to a second raised end thereof; contact of said recessed channel area upon a support surface along with each said first plurality of elongated projections, and said second plurality of elongated projections, on opposite sides of said recessed channel area, forms a non-rolling support for said curved exterior surface of said kneepad upon said support surface during use in said as-worn position, said non-rolling contact preventing rolling of said body in a direction toward either of said side portions.
2. The knee pad apparatus of claim 1, additionally comprising: said first plurality of elongated projections abutting said first side of said recessed channel area, being aligned with said second plurality of elongated projections positioned on said projection body abutting said second side of said recessed channel area.
3. The knee pad apparatus of claim 1, additionally comprising: said projection body having a perimeter edge; said recessed channel area located in a central area of said projection body in-between opposing sides of said perimeter edge and; said second raised ends of said first plurality of elongated projections and said second plurality of elongated projections extending toward said perimeter edge of said projection body radially around said recessed channel area.
4. The knee pad apparatus of claim 3 wherein said engagement of said projection body with said central portion of said body, is a removable engagement between tabs extending from said perimeter edge of said projection body and tab apertures located in said curved exterior surface.
5. The knee pad apparatus of claim 1 additionally comprising: a pad component having an exterior surface configured to engage with said interior surface of said cavity; and said pad component having an interior surface opposite said exterior surface for a surrounding contact with said knee of said user.
6. The knee pad apparatus of claim 5 additionally comprising: vent channels depending into said exterior surface of said pad component; and vent apertures communicating between said interior surface and said vent channels, whereby air is communicable through said vent channels to said interior surface of said pad component.
7. The knee pad apparatus of claim 5 additionally comprising: said pad component having a central pad portion extending to opposing sidewall pad portions on opposite sides of said central pad portion; said central pad portion formed of foam material having a first density of substantially 25 shore; and said sidewall pad portions formed of a foam material having a second density of substantially 45 shore.
Description
BRIEF DESCRIPTION OF DRAWING FIGURES
(1) The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate some, but not the only or exclusive, examples of embodiments and/or features. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than limiting. In the drawings:
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(20) Other aspects of the present invention shall be more readily understood when considered in conjunction with the accompanying drawings, and the following detailed description, neither of which should be considered limiting.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
(21) In this description, the directional prepositions of up, upwardly, down, downwardly, front, back, top, upper, bottom, lower, left, right and other such terms refer to the device as it is oriented and appears in the drawings and are used for convenience only; they are not intended to be limiting or to imply that the device has to be used or positioned in any particular orientation.
(22) Now referring to drawings in
(23) In accordance with this mode shown in the noted figures, the device 10 includes a body 12 being a substantially thin shell having a circumferential side edge defining a shape and communicating between a interior surface 14 and an exterior surface 16. The various components of the body 12 of device 10 disclosed herein can be formed of conventional materials such as synthetic materials like carbon fiber, plastics such as PVC, ABS, or polypropylene or other rigid materials adapted to the task. However, the body 12 and the upper component 30 can be formed of any material suitable for the purposes set forth in this disclosure.
(24) A curved exterior surface 16 of the body 12 extends across a central portion 13 of the body 12 and along two side portions 21 of the body 12 on opposite sides of the central portion 13. In the current mode, the body 12 is constructed to conform to the curved shape of the human knee, and formed to slightly or moderately wrap around the exterior of the knee when in the as-worn position with the knee in contact with or adjacent the interior surface 14 with straps engaged. The curved interior surface 14 extends across the central portion 13 of the body 12 and along the two side portions 21 of the body 12 and defines a cavity 11 which is adapted for an as-worn engagement with a user's knee positioned therein adjacent the interior surface 14 in manner similar to conventional knee pad devices for providing knee support when in a kneeled or knee supported position.
(25) Means for maintaining engagement of the device 10 with the user's knee, within the formed cavity 11 and adjacent the interior surface 14, can include one or a plurality of elongated engagement straps 34 (
(26) The straps 34, as noted, may be elastic in whole or in part whereby they elongate and when the distal ends are engaged with two straps 34 the device 10 is biased toward the front of the user's knee.
(27) The exterior surface 16 of the body 12 is curved similar to the interior surface 14 and preferably includes means for communicating the force of the user's weight upon the device 10 when in a kneeling position, to a plurality of contact surfaces 22. The contact surfaces 22 herein are preferably provided by one or a plurality of projections 18 engaged to and extending from the exterior surface 16. As clearly shown in the drawings, the projections 18 are preferably in the form of individual elongated strips which are aligned in a central location on the exterior 16 of the body 12. This allows individual strips to be replaced, however the projections 18 can be formed by a single unit having recesses therein to form the plurality of projections 18 at a distal end.
(28) While the device 10 is a huge improvement in the art with the projections 18, the distal ends of the projections 18 may also preferably include shoulders depicted as raised ends 20 on opposite ends of the projections 18 which define a recess or channel 24 therebetween and where the distal end of the projection 18 may also be lower than the two shoulders or raised ends 20 similar to the lower elevation of the channel 24. The shoulders provided by the raised ends 20, preferably, have at least one contact surface 22 which is substantially planar and aligns along an imaginary line, with an opposing contact surface 22 on the projection 18 on the opposite side of the recess defined by the channel 24.
(29) The plurality of raised ends 20 with substantially planar contact surfaces 22 located on opposing sides of the projections 18 are preferably co-planarly aligned define an overall contact footprint area of the device 10 when positioned on a support surface with the device 10 in the as-worn position. The area of the contact footprint is defined by the number and spacing of the projections 18 comprising an overall length L, multiplied by a width W determined by the distance of the channel 24 forming the recess on the projection 18 in between the raised ends 20. It is noted that the size of the contact footprint can vary by employing projections 18 of various quantities and dimensions as deemed suitable by the designer to provide improved user stability.
(30) The channel 24 has a length which spaces the raised ends 20 a distance apart defining the width W of the contact footprint, which can be varied to essentially widen the overall area of the contact footprint for improving stability and distribution of weight to the co-planarly aligned contact surfaces 22. Therefor, the widened contact surface area and footprint providing a distribution of weight to the plurality of contact surfaces 22 provides an overall improved and stability-enhanced engagement with a support surface for a user, compared to that of conventional knee pad devices which typically provide a single contact surface which may be curved or otherwise have a substantially smaller contact footprint.
(31) The plurality of substantially planar contact surfaces 22 on the contact surfaces 22 on opposite ends of the projections 18, aligned across respective channels 24 in a common plane, define an overall contact surface area for the device with an underlying support surface, which is highly resistant to rocking and swaying. This is due to the plurality of contact of the raised portions 20 or shoulders located on opposing sides of each recess defined by the channel 24, with the support surface. It is noted and anticipated that the distance of the channel 24 portion and therefor, spacing between the raised ends 20 and contact surfaces 22 thereon, can be modified by the designer as deemed suitable for providing a wider width W and therefor a larger contact footprint area.
(32) In addition, the plurality of points of contact via the multiple curved planar surfaces 22 on the raised portions 20, maintain improved stable support for the knee, even when the user reaches for an item, lifts or moves items in their workspace, or moves their upper body frequently. In use, the weight of the user which is communicated to each knee and therefor to each knee pad device 10 is continually distributed throughout the plurality of channels 24 and against the raised contact surfaces 22 located on the raised portions 20 on opposite sides of the projections 18. For example, in an extreme case where the user leans to the point where some of the contact surfaces 22 are lifted out of contact with the support surface, the remaining plurality of other contact surfaces 22 which are each raised above adjacent channels 24, remain in contact with the support surface and will continue to distribute the weight of the user throughout, such that rotation of the device 10 and slipping and sliding is prevented, and a stable support is maintained.
(33) In another particularly preferred mode of the device 10 shown, in
(34) The pad component 28 is preferably configured with air cooling means, provided by one or a plurality of air vent channels 29 depending into an exterior surface 27 of the pad 28, which communicate with a plurality of vent apertures 31. The air vent apertures 31 communicate between vent channels 29 on the exterior 27 and the interior surface 37 of the pad 28. This provides a means for communicating air through the pad 28 allowing heat to escape for cooling the area of the pad 28 adjacent the interior surface 37 and thus the knee of the user. It is noted that those skilled in the art may recognize other means for air cooling which are slightly or moderately different than the preferred mode shown, however without departing from the scope and intent of the invention, are anticipated within the disclosure.
(35) The pad component 28 is preferably ergonomically shaped as in
(36) Briefly, in the kit mode of the device 10 described later in
(37) Further, the device 10 may be configured with means for removable engagement of the stabilizing projections 18 to the exterior surface 16 of the body 12 of the device 10. This provides added utility in that the user can replace or exchange the plurality of projections 18 having channels 24 between opposing contact surfaces 22 of raised portions 20 as they become worn due to wear and tear.
(38) Additionally, the device 10 may be provided in a kit mode shown in
(39) Means for shock absorbency of external forces and the weight of the user against the support surface for reducing user fatigue are additionally preferably provided. Such means for shock absorbency are intended to essentially reduce the perceived weight communicated to the user's knee when the user moves around or shifts their weight during a prolonged knee support position.
(40) In at least one preferred mode as shown currently in FIG. 7, the means for shock absorbency is provided by forming the raised ends 20 on opposite sides of the recessed channel 24 therebetween, with a material and construction which is adapted for slight or moderate compression and rebound characteristics of the raised ends 20, when the weight of the user against the device 10 changes or increases, and which is communicated to the raised ends 20, much like a shock absorber.
(41) For example, a resilient rubber or similar material, such as ABSORBATHANE, which will compress under the weight of the user against the support surface during movement and/or landing on the support surface, and will absorb impact and contact forces when the device contacts the ground are suitable for this purpose.
(42) In addition, the raised ends 20 can be formed with a plurality of relief channels 25 between the first side used for mounting and the distal side opposite and communicating through the ends 20. This construction essentially configures the raised ends 20 to be more suitably adapted for slight or moderate compression and rebound characteristics when placed under the load of the user's weight.
(43) Further, while shown communicating with a rear surface of the raised ends 20 opposite the contact surface 22, the relief channels 25 can also be formed to communicate through the contact surface 22 of the raised end 20 of the projections 18. With the channels 25 communicating to the contact surface 22, when the contact surface 22 is placed on a support surface, the channels 25 form somewhat of a suction cup enhancing resistance to sliding, which may be desirable in wet or slick surfaces. However, other embodiments envisioned by those skilled in the art, which serve the intended purpose of shock absorbency, may also be employed and are anticipated.
(44) In addition, it is anticipated that the material selection of the projections 18 can be selected by the designer to provide means for slip resistance between the contact surfaces 22 of the device and the support surface. For example, the planar contact surfaces 22 curving around the projections 18 from the recessed channel 24 to the opposite end of the projection 18, may be constructed with a contact layer using a friction enhancing material, such as a sticky or soft rubber or the like.
(45) Forming the projections 18 in such a manner can be accomplished by a two shot injection molding process which imbeds a high coefficient of friction material in a layer forming the contact surfaces 22 extending around each of the projections 18. Alternatively, the entire projection 18 can be formed of the friction enhanced material if deemed suitable by the manufacturer. However, other embodiments envisioned by those skilled in the art which serve the intended purpose of reducing slip may also be employed, and are anticipated.
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(47) When working with various tools and hardware in a knee supported as-worn position, the user's work space is conventionally directly in an arc in front of the user and the thigh is conventionally exposed. Thus, the engagement of the upper component 30 to cover the thigh of the user will define a protective barrier and will further ensure the user's safety as needed. The rotatable engagement at the hinge 32 will allow the upper component 30 to articulate with the user's knee for walking, leaning, and other natural movements.
(48) Additional utility is provided through the employment of a sealing strap 35 which is configured to engage at or near an upper terminating edge 33 of the upper component 30. In the as-used mode, the sealing strap 35 communicates over the upper terminating edge 33 of the upper component 30 to provide a sealed engagement of the upper component 30 against the user's thigh. This provides a means for prevention of the entry of sparks or slag in-between the upper component 30 and thigh during welding, or other debris from lodging between the upper component 30 and the user's thigh and is a vast improvement over prior art.
(49) The upper component 30 and body 12 of the device 10 are preferably in a biased engagement against the knee and thigh of the user, via one or a plurality of engagement straps 34. The connection of the straps 34 to the body 12 and upper component 30 can be provided by operative strap slots 17, or through employment of a removable fastener 36 adapted to rotationally engage within the strap slots 17. The fastener 36 may include a tongue portion 38 which can be rotationally engaged into mating locking apertures 15 disposed on the side of the body 12 and upper component 30. However, those skilled in the art may envision any mating fastener configuration or other means for removable engagement for the intended purpose, and all such means for fastening are anticipated.
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(51) Those skilled in the art may envision modifications to the kit 40 which may include different suitable combinations of the various components of the invention, and are anticipated. For example, a kit may be provided having only a plurality of different sets of projections 18 which can be provided, separately from the body 12, as needed for replacement.
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(54) The connection of the tabs 44 with respective tab apertures 42 thereby forms a plurality of individual removably engageable connectors to hold the projection body 19 such as in
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(58) In experimentation, such was found to provide the user better stability and preventing leaning to the side by using the harder foam on opposing sides of the softer material, which helps pad the knees from contact against the body 12 when kneeling. Currently the softer first foam density is of a shore between 10-40 with a shore of substantially 25 being particularly preferred. The second foam density is between 30 to 60 shore, with a shore of substantially 45 being particularly preferred. By substantially is meant plus or minus 5 shore.
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(60) This invention has other applications, potentially, and one skilled in the art could discover these. The explication of the features of this invention does not limit the claims of this application; other applications developed by those skilled in the art will be included in this invention.
(61) It is additionally noted and anticipated that although the device is shown in its most simple form, various components and aspects of the device may be differently shaped or slightly modified when forming the invention herein. As such those skilled in the art will appreciate the descriptions and depictions set forth in this disclosure or merely meant to portray examples of preferred modes within the overall scope and intent of the invention, and are not to be considered limiting in any manner.
(62) While all of the fundamental characteristics and features of the invention have been shown and described herein, with reference to particular embodiments thereof, a latitude of modification, various changes and substitutions are intended in the foregoing disclosure and it will be apparent that in some instances, some features of the invention may be employed without a corresponding use of other features without departing from the scope of the invention as set forth. It should also be understood that various substitutions, modifications, and variations may be made by those skilled in the art without departing from the spirit or scope of the invention. Consequently, all such modifications and variations and substitutions are included within the scope of the invention as defined by the following claims.