Electromechanical system for interaction with an operator
10759634 · 2020-09-01
Assignee
Inventors
- Muhammad E. Abdallah (Rochester Hills, MI, US)
- Clement Gosselin (Quebec, CA)
- Thierry LALIBERTE (Quebec, CA)
- Simon Foucault (Quebec, CA)
- Pascal Labrecque (Quebec, CA)
- James W. Wells (Rochester Hills, MI, US)
- Jerome Landure (Quebec, CA)
Cpc classification
B25J5/04
PERFORMING OPERATIONS; TRANSPORTING
B25J9/0048
PERFORMING OPERATIONS; TRANSPORTING
B25J9/1615
PERFORMING OPERATIONS; TRANSPORTING
B66C13/08
PERFORMING OPERATIONS; TRANSPORTING
B25J9/0018
PERFORMING OPERATIONS; TRANSPORTING
B66C13/48
PERFORMING OPERATIONS; TRANSPORTING
B25J13/089
PERFORMING OPERATIONS; TRANSPORTING
B66C17/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
G06F17/00
PHYSICS
B25J13/08
PERFORMING OPERATIONS; TRANSPORTING
B25J9/04
PERFORMING OPERATIONS; TRANSPORTING
B66C13/08
PERFORMING OPERATIONS; TRANSPORTING
B66C17/04
PERFORMING OPERATIONS; TRANSPORTING
B25J9/00
PERFORMING OPERATIONS; TRANSPORTING
B66C13/48
PERFORMING OPERATIONS; TRANSPORTING
B25J5/04
PERFORMING OPERATIONS; TRANSPORTING
B25J9/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electromechanical system operates through physical interaction with an operator, and includes a plurality of joints providing multiple degrees of freedom (DOF), including actuated joints and unactuated joints. The unactuated joints are distal with respect to the actuated joints and are in redundant DOF to the actuated joints. The system includes a plurality of actuators each configured to actuate one or more of the actuated joints, and a plurality of sensors each positioned with respect to a respective one of the actuated and unactuated joints. Each sensor is configured to measure corresponding joint data indicative of a position or angle of the respective actuated or unactuated joints. A controller in communication with the sensors receives the measured joint data as feedback signals, generates control signals using the feedback signals, and transmits the control signals to the actuators to thereby control an actuation state of the actuators.
Claims
1. An electromechanical system operable through physical interaction with an operator, the electromechanical system comprising: a multi-axis serial robot providing actuated joints and sensors, each of the sensors being configured to measure corresponding joint data indicative of a position or angle of the actuated joints, the multi-axis robot having a distal mounting surface; an articulated compliance mechanism connected to the multi-axis robot at the distal mounting surface, and having: a plurality of unactuated joints collectively providing multiple degrees of freedom (DOF); a plurality of sensors each positioned with respect to a respective one of the unactuated joints, and configured to measure corresponding joint data indicative of a position or angle of the unactuated joints; a plurality of linkages interconnected by the unactuated joints, and including a distal output link, wherein the articulated compliance mechanism is configured to enable the operator to translate the distal output link without causing rotation of the distal output link, and with DOF of translation of the distal output link being redundant with DOF of the actuated joints of the multi-axis robot; an end-effector connected to the distal output link and having a point of interaction for the physical interaction of the electro-mechanical system with the operator; and a controller in communication with the sensors of the multi-axis serial robot and the plurality of sensors of the articulated compliance mechanism, and configured to: receive the respective measured joint data therefrom when the operator applies a force at the point of interaction sufficient for translating the distal output link; generate control signals in response to the measured joint data; and transmit the control signals to the multi-axis robot to thereby translate the mounting surface in response to the translation of the end-effector by the operator.
2. The electromechanical system of claim 1, wherein at least some of the unactuated joints are linear slides.
3. The electromechanical system of claim 1, wherein the electromechanical system is coupled to an object having a weight, and the unactuated joints include a passive vertical translation joint that is statically balanced to support the weight of the object.
4. The electromechanical system of claim 3, wherein the passive vertical translation joint that is statically balanced via at least one of: mechanical springs, load balancers, and pneumatic cylinders.
5. The electromechanical system of claim 1, wherein the unactuated joints include joints of a pendulum arrangement.
6. The electromechanical system of claim 1, wherein the unactuated joints include a parallelogram link arrangement.
7. The electromechanical system of claim 1, wherein the unactuated joints include a parallel link arrangement with planar upper and lower members that are parallel to each other, and that are rotatably connected to each other via a plurality of arm linkages and a plurality of revolute universal joints.
8. The electromechanical system of claim 7, wherein the upper and lower members are triangular members connected to each other by three of the arm linkages through six of the revolute universal joints.
9. The electromechanical system of claim 8, wherein the revolute universal joints respectively include two distinct revolute joints.
10. The electromechanical system of claim 1, wherein some of the unactuated joints include spring elements configured to provide an equilibrium position in the absence of the physical interaction with the operator.
11. An electromechanical system operable through physical interaction with an operator, the electromechanical system comprising: a plurality of actuated joints providing multiple actuated degrees of freedom (DOF); a plurality of unactuated joints being distal with respect to the actuated joints, and providing multiple unactuated DOF; an overhead structure with linear rails providing the actuated joints; an articulated compliance mechanism connected to the overhead structure and having a plurality of linkages providing the multiple unactuated DOF in a closed-chain configuration, the linkages including a distal output link, wherein the articulated compliance mechanism is configured to enable the operator to translate the distal output link by applying a force to a point of interaction on the distal output link without also causing rotation of the distal output link, and wherein DOF of translation of the distal output link are redundant with the actuated DOF; a plurality of actuators each configured to actuate one or more of the actuated DOF; a plurality of sensors each positioned with respect to the actuated joints and the unactuated joints, and each configured to measure corresponding joint data indicative of a position or angle of the respective actuated or unactuated joints; and a controller in communication with the plurality of sensors and configured to receive the measured joint data as feedback signals, generate control signals using the feedback signals, and transmit the control signals to the actuators to thereby translate the mounting surface in response to the translation of the end-effector by the operator.
12. The electromechanical system of claim 11, wherein an object having a weight is coupled to the electromechanical system, and the unactuated joints include a passive vertical translation joint that is statically balanced to support the weight of the object.
13. The electromechanical system of claim 12, wherein the passive vertical translation joint that is statically balanced via at least one of: mechanical springs, load balancers, and pneumatic cylinders.
14. The electromechanical system of claim 11, wherein the articulated compliance mechanism includes a parallel link arrangement with planar upper and lower members that are parallel to each other, and that are rotatably connected to each other via a plurality of arm linkages and a plurality of revolute universal joints.
15. The electromechanical system of claim 14, wherein the upper and lower members are triangular members connected to each other by three of the arm linkages through six of the revolute universal joints.
16. The electromechanical system of claim 15, wherein the revolute universal joints respectively include two distinct revolute joints.
17. An electromechanical system operable through physical interaction with an operator, the electromechanical system comprising: a plurality of joints providing multiple degrees of freedom (DOF), the plurality of joints including actuated joints providing actuated DOF and unactuated joints providing unactuated DOF, the unactuated joints being distal with respect to the actuated joints; an overhead structure with linear rails providing at least some of the actuated joints; linear slides providing at least some of the unactuated DOF; a plurality of actuators each configured to actuate one or more of the actuated joints; a plurality of sensors each positioned with respect to a respective one of the actuated and unactuated joints, and each configured to measure corresponding joint data indicative of a position or angle of the respective actuated or unactuated joints; and a controller in communication with the plurality of sensors and configured to receive the measured joint data as feedback signals, generate control signals using the feedback signals, and transmit the control signals to the actuators to thereby control an actuation state of the actuators; wherein the electromechanical system is configured to enable the operator to translate the distal output link by applying a force to the point of interaction on the distal output link without causing rotation of the distal output link, and wherein the unactuated DOF of translation of the distal output link is redundant with the actuated DOF.
18. The electromechanical system of claim 17, wherein an object having a weight is coupled to the electromechanical system, and wherein the unactuated joints include a passive vertical translation joint that is statically balanced to support the weight of the object.
19. The electromechanical system of claim 18, wherein the passive vertical translation joint that is statically balanced via at least one of: mechanical springs, load balancers, and pneumatic cylinders.
20. The electromechanical system of claim 17, wherein some of the unactuated joints include spring elements configured to provide an equilibrium position of the output link in the absence of the physical interaction with the operator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(6) Representative embodiments are shown in the drawings and described in detail herein. Novel aspects of the present disclosure are not limited to the particular forms illustrated in the appended drawings. Rather, the disclosure covers modifications, equivalents, combinations, and alternative embodiments falling within the scope of the disclosure as defined by the appended claims. The drawings are in simplified form and are not to scale. For purposes of convenience and clarity, directional terms such as top, bottom, left, right, up, over, above, below, beneath, rear, and front, may be used with respect to the drawings. These and similar to directional terms are not to be construed to limit the scope of the disclosure in any manner.
DETAILED DESCRIPTION
(7) Referring to the drawings, wherein the same or similar reference numerals refer to the same or like structure throughout the various Figures, an electromechanical system 10 and 10A is shown in
(8) The articulated compliance mechanism 16 disclosed herein is a low-impedance, articulated mechanism configured to assist a human operator, shown partially at 20H in
(9) The articulated compliance mechanism 16 has two primary functions: (1) to reduce or eliminate targeted task loads needed for completing the manual assembly task, and (2) to allow the operator 20 to more easily manipulate the object 32 with a low impedance level as perceived by the operator 20. To achieve the goal of reduced task load, both the robotic mechanism 12 and the articulated compliance mechanism 16 may be arranged in series. Lower perceived impedance is achieved due to the operator 20 only having to push or move the relatively small/lightweight articulated compliance mechanism 16 rather than the entire robotic mechanism 12. The robotic mechanism 12 is nevertheless configured to expand the range of motion of the articulated compliance mechanism 16, and thus of a point of interaction with the operator 20. Hence, the operator 20 sees only the perceived impedance of the smaller compliance mechanism while enjoying the full range of motion of the larger robotic mechanism.
(10) The articulated compliance mechanism 16, when used as part of the electromechanical system 10 or 10A, assists the operator 20, whose hand 20H is shown in
(11) Specifically, the robotic mechanism 12 may include an example plurality of actuated joints J1, J2, J3, J4, J5, and J6 each actuated or driven by one or more respective joint actuators A1, A2, A3, A4, A5, and A6, thus providing the robotic mechanism 12 with three or more actuator-powered or actuated DOF. The robotic mechanism 12 may be embodied as a multi-axis industrial robot as depicted in
(12) In the non-limiting embodiment of
(13) The first arm segment 13 is serially coupled to a second arm segment 13A and rotatable about joint axis J1. Additionally, a third arm segment 13B may be coupled to the second arm segment 13A and rotatable about joint axes J2 and J4, with the third arm segment 13B coupled to a fourth arm segment 13C at a distal end of the third arm segment 13B as shown. The fourth arm segment 13C may rotate about joint axes J3 and J5, with the example of
(14) Referring briefly to
(15) The support beams 22 may include one or more horizontal rails 24, vertical support beams 26, and angled support beams 28. The terms horizontal and vertical as used herein refer to orientation with respect to the XYZ Cartesian reference frame, with the Z axis being the vertical axis orthogonal to the horizontal X and Y axes, and the X and Y axes being orthogonal with respect to each other. The beams 26 and 28 together support the weight of the horizontal rails 24 and any structure suspended therefrom, with the horizontal rails 24 positioned overhead with respect to the operator 20 in a standing position as shown. The drive wheels 17 may be actuated via motors, chains, belts, or the like (not shown) so that the articulated compliance mechanism 16 and supported object 32 translate along the horizontal rails 24 as indicated in
(16) The controller 50 of
(17) The controller 50 may include an optional human machine interface (HMI) 11 such as a touch screen to facilitate selection of different control modes of the robotic mechanism 12. The HMI device 11 may be programmed to allow the operator 20 to select a particular task, control mode, and associated control law as an input signal (arrow CC.sub.I). For example, the actuated joints of the robotic mechanism 12, e.g., J1-J6 of
(18) As part of the overall control of the electromechanical systems 10 and 10A, the controller 50 may receive position signals (arrow P.sub.X) from a plurality of joint sensors (S.sub.P) positioned with respect to each of the joint actuators A1, A2, A3, A4, A5, and A6. Additional joint position sensors (S.sub.P) are positioned with respect to, i.e., on, in, or in close proximity to, the articulated compliance mechanism 16 to measure corresponding joint data indicative of a position or angle of the respective actuated or unactuated joints, and report the joint data to the controller 50. In this manner, the controller 50 is able to use position feedback in the overall motion control of the electromechanical system 10 or 10A. Additional input signals (arrow CC.sub.I) may be received by the controller 50 such as selections of a particular task and/or preferred control mode by the operator 20 via the HMI device 11.
(19) Also, as shown in
(20) When the articulated compliance mechanism 16 of
(21) Further with respect to the articulated compliance mechanism 16, each joint position sensor (S.sub.P) is configured to measure joint data indicative of a joint angle/position of a corresponding actuated or unactuated joint. In other words, the positions or angles of all of the joints of the electromechanical system 10, 10A are determined. The controller 50 is in communication with the sensors (S.sub.P), and is configured to receive the measured joint positions (arrows P.sub.X) as feedback signals, generate the control signals (arrow CC.sub.O) using the received measured joint positions, and transmit the control signals (arrow CC.sub.O) to the joint actuators A1-A6 to thereby control an actuation state of the actuated joints.
(22) Referring to
(23) The end-effector 16E may be modular and easily connected or disconnected to/from the robotic mechanism 12 or 120 of
(24) Various DOF of the end-effector 16E are visible from the perspective of
(25) The slotted carriages 43 may be designed such that release of the slotted carriages 43 is sufficient to lock the slotted carriages 43 and a corresponding portion of the end-effector 16E in place at a desired position. Additionally, self-centering resilient members 48 such as springs, load balancers, or pneumatic cylinders may be used to assist in static balancing or centering of the slotted carriages 43, and to thus provide a restoring force for linear passive DOF. Self-centering resilient members 48V may also be used in vertical translational DOF to compensate for gravity. The presence of the resilient members 48, 48V does not change the passive/unactuated nature of the DOF. The translational DOF are provided via the three translatable slotted carriages 43. Two rotational DOF are provided along axes 57 and 59 as indicated by the double-headed arrows HH and II, respectively. Linear translation of a respective carriage 43 along linear slide 42A is along axis EE, and of linear slides 42B and 42C along axes GG and FF, respectively.
(26) The joints of the end-effector 16E are unactuated, i.e., passively adjusted. However, at least one DOF of the end-effector 16E may be actuated in some optional embodiments. The unactuated/passive DOF of the articulated compliance mechanism 16 remain redundant with the actuated/active DOF. To that end, optional joint actuators 35A and 35B are shown with respect to axes 57 and 59. One or both joint actuators 35A and 35B may be used depending on the embodiment. Different combinations of DOF, and/or different combinations of passive versus active DOF, can be envisioned within the scope of the disclosure. The end-effector 16E may be balanced and/or may include light clamps (not shown) so as to hold the object 32 securely whenever the operator 20 releases the object 32.
(27) In addition to the translational DOF described above, the end-effector 16E also includes first and second rotatable joints, with rotation of these joints indicated via double-headed arrows HH and JJ to show two rotational DOF. The end-effector 16E can resist a torque applied to the object 32 if the axis around which such a torque is applied does not align with either of the axes about which rotation (double-headed arrows HH and II) occurs. Each DOF of the end-effector 16E may have an accompanying joint position sensor S.sub.P (see
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(30) The articulated compliance mechanism 16B may include planar, parallel upper and lower members 460A and 460B connected to each other via a set of transverse arm linkages 64. The arm linkages 64 are parallel and of the same length (L.sub.X). As shown, the upper and lower members 460A and 460B are embodied as planar triangular members having vertices V1, V2, and V3. In such an embodiment, three of the arm linkages 64 extend between the vertices V1, V2, V3 of the upper and lower members 460A and 460B and connect in parallel via revolute universal joints 62. Each revolute universal joint 62 may be embodied as two distinct revolute joints 62A and 62B as shown. Additional arm linkages 64 may be used in other embodiments for added rigidity. Optionally, one or more resilient members or spring elements may be used at the unactuated joints for a greater restoring force.
(31) Using the construction of
(32) In view of the foregoing disclosure, various embodiments are possible for providing compliant DOF for use in human-machine or machine-machine interactions in which the operator 20, whether human or machine, directly interacts with the object 32 and/or the articulated compliance mechanism 16. Attendant benefits of the present disclosure include low stiction compared to conventional linear slides, as well as added compactness. The disclosed embodiments provide for self-centering of the object 32, of whatever configuration is desired, with or without the use of springs. The robotic mechanism 12 and the articulated compliance mechanism 16 may be statically balanced in some embodiments such that the articulated compliance mechanism 16 or an end-effector 16E thereof remains in a particular equilibrium position when the object 32 is released by the operator 20.
(33) The detailed description and the drawings or figures are supportive and descriptive of the disclosure, but the scope of the disclosure is defined solely by the claims. While some of the best modes and other embodiments for carrying out the claimed disclosure have been described in detail, various alternative designs and embodiments exist for practicing the disclosure defined in the appended claims.