System and method for removing rotor bow in a gas turbine engine using mechanical energy storage device
10760498 ยท 2020-09-01
Assignee
Inventors
- Andrew Bryan Cannella (Salem, MA, US)
- Charles Stanley Orkiszewski (Cincinnati, OH, US)
- Milind Chandrakant Dhabade (Bangalore, IN)
- Praveen Sharma (Bangalore, IN)
- Brian Drummond (Swampscott, MA, US)
- Shivam Mittal (Bangalore, IN)
Cpc classification
F03G1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/4031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/532
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D43/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D43/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure is directed to a gas turbine engine structure and method for reducing or mitigating bowed rotor. The method includes coupling a rotor assembly to a mechanical energy storage device via a clutch mechanism when the rotor assembly is at or below a speed limit below an idle speed condition; storing mechanical energy at the mechanical energy storage device via rotation of the rotor assembly at or below the speed limit; releasing mechanical energy from the mechanical energy storage device to rotate the rotor assembly following shutdown of the gas turbine engine; and rotating the rotor assembly via the mechanical energy from the mechanical energy storage device.
Claims
1. A method for reducing thermal bowing in a gas turbine engine, the method comprising: coupling a rotor assembly to a mechanical energy storage device via a clutch mechanism when the rotor assembly is rotating at or below a speed limit below an idle speed condition; storing mechanical energy at the mechanical energy storage device from the rotor assembly rotating at or below the speed limit; releasing the mechanical energy from the mechanical energy storage device to rotate the rotor assembly following shutdown of the gas turbine engine; and rotating the rotor assembly via the mechanical energy from the mechanical energy storage device.
2. The method of claim 1, wherein storing the mechanical energy at the mechanical energy storage device comprises: displacing a mechanical energy displacement device of the mechanical energy storage device.
3. The method of claim 2, wherein displacing the mechanical energy displacement device comprises: compressing or tensioning a spring mechanically coupled to the rotor assembly, wherein decompressing or de-tensioning the spring induces rotation of the rotor assembly.
4. The method of claim 3, wherein releasing the mechanical energy from the mechanical energy storage device comprises: decompressing or de-tensioning the spring mechanically coupled to the rotor assembly.
5. The method of claim 2, wherein displacing h mechanical energy displacement device comprises: pressurizing a fluid within a pneumatic or hydraulic system, wherein changes in pressure of the fluid rotates the rotor assembly.
6. The method of claim 5, wherein releasing the mechanical energy from the mechanical energy storage device comprises: changing the pressure of the fluid within the pneumatic or hydraulic system to induce rotation of the rotor assembly.
7. The method of claim 1, wherein releasing the mechanical energy from the mechanical energy storage device comprises intermittently releasing the mechanical energy to partially rotate the rotor assembly.
8. The method of claim 1, wherein releasing the mechanical energy from the mechanical energy storage device comprises continuous release of the mechanical energy to at least partially rotate the rotor assembly.
9. The method of claim 8, wherein the partial rotation of the rotor assembly comprises approximately 0.5 revolutions or less.
10. The method of claim 1, further comprising: decelerating rotation of the rotor assembly from above the speed limit to approximately zero revolutions per minute (RPM).
11. The method of claim 10, wherein coupling the rotor assembly to the mechanical energy storage device comprises: engaging a centrifugal clutch of the clutch mechanism at or below the speed limit, wherein the centrifugal clutch couples the rotor assembly to the mechanical energy storage device.
12. The method of claim 1, wherein releasing the mechanical energy from the mechanical energy storage device rotates the rotor assembly following a first period of time during which a bowed rotor condition develops following shutdown of the gas turbine engineer.
13. The method of claim 1, wherein the speed limit at or below which the rotor assembly is coupled to the mechanical energy storage device is less than or equal to 50% of the idle speed condition.
14. The gas turbine engine configured to reduce thermal bowing via the method of claim 1, the gas turbine engine comprising: the rotor assembly comprising a driveshaft and a rotor extended from the driveshaft; and the mechanical energy storage device selectively couplable to the clutch mechanism, wherein the mechanical energy storage device is configured to couple the rotor assembly to the mechanical energy storage device via the clutch mechanism when the rotor assembly is at or below the speed limit below the idle speed condition, and wherein the mechanical energy storage device is configured to store mechanical energy via rotation of the rotor assembly at or below the speed limit, and wherein the mechanical energy storage device is configured to rotate the rotor assembly via mechanical energy released from the mechanical energy storage device.
15. The gas turbine engine of claim 14, wherein the mechanical energy storage device comprises a spring coupled to the clutch mechanism, a timing mechanism, or both.
16. A gas turbine engine, the engine comprising: a rotor assembly comprising a driveshaft and a rotor extended from the driveshaft; and a mechanical energy storage device selectively coupled to a clutch mechanism to reduce or mitigate thermal bowing at the rotor assembly, wherein the mechanical energy storage device is configured to couple the rotor assembly to the mechanical energy storage device via the clutch mechanism when the rotor assembly is rotating at or below a speed limit below an idle speed condition, and wherein the mechanical energy storage device is configured to store mechanical energy from the rotor assembly rotating at or below the speed limit, and wherein the mechanical energy storage device is configured to rotate the rotor assembly via mechanical energy released from the mechanical energy storage device.
17. The gas turbine engine of claim 16, wherein the mechanical energy storage device comprises a spring mechanically coupled to the rotor assembly, wherein decompressing or de-tensioning the spring releases mechanical energy to rotate the rotor assembly.
18. The gas turbine engine of claim 16, wherein the mechanical energy storage device comprises a timing mechanism configured to intermittently rotate the rotor assembly via intermittent release of mechanical energy stored with the mechanical energy storage device.
19. The gas turbine engine of claim 16, wherein the mechanical energy storage device comprises a fluid system configured to rotate the rotor assembly via changing a pressure of a fluid within the fluid system to induce rotation of the rotor assembly.
20. The gas turbine engine of claim 16, wherein the clutch mechanism comprises a centrifugal clutch configured to selectively couple the rotor assembly to the mechanical energy storage device when the rotor assembly rotates at or below the speed limit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
(2)
(3)
(4)
(5)
(6) Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION
(7) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(8) As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
(9) The terms upstream and downstream refer to the relative direction with respect to fluid flow in a fluid pathway. For example, upstream refers to the direction from which the fluid flows, and downstream refers to the direction to which the fluid flows.
(10) Approximations recited herein may include margins based on one more measurement devices as used in the art, such as, but not limited to, a percentage of a full scale measurement range of a measurement device or sensor. Alternatively, approximations recited herein may include margins of 10% of an upper limit value greater than the upper limit value or 10% of a lower limit value less than the lower limit value.
(11) Embodiments of systems and methods for reducing rotor bow in gas turbine engines are generally provided. The systems and methods generally shown and described herein enable rotation of a rotor assembly, such as a high pressure (HP) spool of a gas turbine engine, following shutdown such as to reduce a thermal gradient circumferentially and/or axially across the rotor assembly, thereby mitigating thermal bowing of the rotor assembly. The systems and methods generally release a stored energy to rotate the rotor assembly following shutdown of the gas turbine engine. Rotating the rotor assembly following shutdown enables repositioning the rotor assembly circumferentially such that warmer portions are disposed proximate to cooler portions within the casing, and cooler portions are disposed proximate to warmer portions within the casing, thereby reducing the thermal difference between warmer and cooler portions of the rotor assembly, which may thereby reduce or eliminate thermal bowing.
(12) Referring now to the drawings,
(13) As shown in
(14) A fan assembly 14 is disposed forward or upstream of the compressor section 21. The fan assembly 14 includes a fan rotor 38. The fan rotor 38 includes one or more fan stages, in which each fan stage defines a plurality of propeller or fan blades 42 that are coupled to and extend outwardly from the fan rotor 38 in the radial direction R. In one embodiment as shown in
(15) The turbine section 31 further defines a LP turbine 30 generally downstream of the HP turbine 28. In the embodiment generally provided in
(16) Referring still to
(17) During operation of the engine 10, as shown in
(18) The now compressed air, as indicated schematically by arrows 82, flows into the combustion section 26 where a fuel is introduced, mixed with at least a portion of the compressed air 82, and ignited to form combustion gases 86. The combustion gases 86 flow into the turbine section 31, causing rotary members of the turbine section 31 to rotate and support operation of respectively coupled rotary members in the compressor section 21 and/or fan assembly 14.
(19) Referring now to
(20) The engine 10 further includes a mechanical energy storage device 120 selectively coupled to a clutch mechanism 130. Referring to
(21) Referring now to
(22) Referring now to
(23) Referring still to
(24) Referring now to
(25) Referring now to
(26) Referring now to
(27) Referring now to
(28) In various embodiments, the method 1000 further includes at 1008 decelerating rotation of the rotor assembly toward zero revolutions per minute (RPM). For example, referring to
(29) The method 1000 further includes at 1020 storing mechanical energy at the mechanical energy storage device via rotation of the rotor assembly at or below the speed limit. In various embodiments at 1020, the method 1000 further includes at 1022 displacing a mechanical energy displacement device of the mechanical energy storage device, such as described in regard to
(30) In one embodiment in which the mechanical energy displacement device 125 defines, at least in part, the spring 126, such as generally provided in
(31) In another embodiment, during shutdown of the engine 10, the spring 126 may be tensioned by rotation of the rotor assembly 100 as the rotor assembly 100 decelerates toward zero RPM. Tensioning of the spring 126 stores mechanical energy at the mechanical energy storage device 120. Following a period of time after the rotor assembly 100 is at zero RPM, the spring 126 de-tensions and rotates the rotor assembly 100 via the shaft 135 and clutch mechanism 130. As such, the method 1000 may further include at 1025 decompressing or de-tensioning the spring mechanically coupled to the rotor assembly to rotate the rotor assembly.
(32) In still another embodiment, the method 1000 may further include at 1026 pressurizing a fluid within a pneumatic or hydraulic system. For example, the mechanical energy storage device 120 may define, at least in part, the fluid system 128 such as generally provided in regard to
(33) In various embodiments of the method 1000, the step at 1030 may further include at 1027 changing the pressure of the fluid within the fluid system to rotate the rotor assembly. For example, such as described in regard to the spring 126, the rotor assembly 100 may be coupled to the mechanical energy displacement device 125 defining the fluid system 128 such that a force generated by the accumulated pressure of the fluid 129 at the fluid system 128 rotates the rotor assembly 100 as the mechanical energy displacement device 125 defining the fluid system 128 de-pressurizes.
(34) In still various embodiments of the method 1000, releasing mechanical energy at 1030 may further include an intermittent release of mechanical energy to partially rotate the rotor assembly. For example, referring to
(35) In another embodiment, releasing mechanical energy at 1030 may further include a continuous release of mechanical energy to partially rotate the rotor assembly. For example, referring to
(36) In still various embodiments, revolutions of the rotor assembly 100 may include a period of time between rotations. For example, in one embodiment, releasing mechanical energy at 1030 may occur at least following a first period of time during which a bowed rotor condition develops following shutdown of the rotor assembly. For example, following shutdown and rest (i.e., zero RPM) of the rotor assembly 100, a bowed rotor condition may develop within approximately 30 minutes thereafter. As such, the first period of time may be less than approximately 30 minutes, at which time the rotor assembly 100 is rotated by release of stored mechanical energy from the mechanical energy storage device 120. In one embodiment, rotation of the rotor assembly 100 may include a half rotation (i.e., 180 degrees). In another embodiment, following half rotation of the rotor assembly 100, the rotor assembly 100 may remain at the half-rotated position for a second period of time, such as until the bowed rotor condition is neutralized (i.e., defining a straightened or acceptable rotor condition safe for further operation of the engine 10). For example, in various embodiments, the second period of time may be approximately equal to the first period of time. In still another embodiment, the period of time between rotations may include a period of time between intermittent rotations of the rotor assembly 100.
(37) Embodiments of the engine 10 and methods 1000 for reducing rotor bow at the rotor assembly 100 shown and described in regard to
(38) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.