Material processing system
10758912 ยท 2020-09-01
Inventors
Cpc classification
B02C15/14
PERFORMING OPERATIONS; TRANSPORTING
B02C15/004
PERFORMING OPERATIONS; TRANSPORTING
B02C15/007
PERFORMING OPERATIONS; TRANSPORTING
B02C15/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A material processing system for processing and separating material, such as gold or rocks of desired shape and size, from undesired materials. The material processing system generally includes a base, a table rotationally coupled to the base, a drive assembly coupled to the base by a height-adjustment mechanism, and one or more wheels, such as large pneumatic wheels mounted on the drive assembly and positionable so that a portion of the outer surface of the wheels contacts the table. The table may be rotationally coupled to the base by a bearing, and may further be coupled to the bearing by a table support. Material fed onto the table may be crushed beneath the wheels or carried over a plurality of annular grooves as the table rotates, driven by one or more wheels or directly by a motor.
Claims
1. A material processing apparatus comprising: a base; a table rotationally coupled to the base, the table comprising a central opening, wherein the table is positioned above the base; a drive assembly coupled to the base by a height-adjustment mechanism, the height-adjustment mechanism extending through the central opening; and a wheel having an outer surface, the wheel rotationally mounted on the drive assembly and positionable so that a portion of the outer surface contacts the table such that rotation of the wheel causes the table to rotate; wherein the wheel is rotationally driven by the drive assembly, and wherein material on the table will be crushed under the wheel as the table rotates.
2. The material processing apparatus of claim 1, wherein the wheel comprises rubber.
3. The material processing apparatus of claim 1, wherein the height-adjusting mechanism is adjustable to increase a pressure between the wheel and the table.
4. The material processing apparatus of claim 3, wherein the height-adjusting mechanism comprises a hydraulic cylinder.
5. The material processing apparatus of claim 4, wherein the height-adjusting mechanism comprises a double-acting hydraulic cylinder.
6. The material processing apparatus of claim 5, wherein the height-adjusting mechanism is adjustable to lift the wheel off of the table.
7. The material processing apparatus of claim 1, wherein the table is rotationally coupled to the base by a bearing.
8. The material processing apparatus of claim 7, wherein the table is coupled to the bearing by a table support.
9. The material processing apparatus of claim 1, further comprising a hopper having a hopper discharge positioned above the table to feed material to the material processing apparatus.
10. The material processing apparatus of claim 9, further comprising a conveyor having a conveyor discharge, the conveyor discharge positioned above the hopper to supply material to the hopper.
11. The material processing apparatus of claim 1, further comprising a roller positioned above and in close proximity to a surface of the table to force the material off the table after it has passed under the wheel.
12. The material processing apparatus of claim 1, wherein the drive assembly comprises a motor and a gearbox, the gearbox coupling the motor to the wheel.
13. The material processing apparatus of claim 1, further comprising a second wheel having an outer surface, the second wheel rotationally mounted on the drive assembly and positionable so that a portion of the outer surface contacts the table.
14. The material processing apparatus of claim 13, wherein the plurality of wheels comprises two wheels, and wherein one of the wheels is not driven by the drive assembly.
15. The material processing apparatus of claim 13, wherein the height-adjusting mechanism is adjustable to increase a pressure between the plurality of wheels and the table.
16. A material processing apparatus comprising: a base; a table rotationally coupled to the base, the table comprising a center, an outer edge, an upper surface, and a plurality of annular grooves in the upper surface; a drive assembly coupled to the base to rotate the table; a water supply tube to supply water to the upper surface of the table; and a conveyor having a conveyor discharge, the conveyor discharge positioned above the table proximate the center to supply material to the table; wherein water from the water supply tube carries the material over the plurality of annular grooves from the center toward the outer edge as the table rotates; and wherein the upper surface is flat, such that the water can flow over the grooves and off the outer edge of the table, wherein the drive assembly is coupled to the base by a height-adjustment mechanism: the apparatus further comprising: a wheel having an outer surface, the wheel rotationally mounted on the drive assembly and positionable so that a portion of the outer surface contacts the table; wherein the wheel is rotationally driven by the drive assembly, and wherein the wheel will cause the table to rotate under the wheel as the wheel rotates.
17. The material processing apparatus of claim 16, wherein the wheel comprises rubber.
18. The material processing apparatus of claim 16, wherein the drive assembly comprises a motor mounted between the base and the table.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Example embodiments will become more fully understood from the detailed description given herein below and the accompanying drawings, wherein like elements are represented by like reference characters, which are given by way of illustration only and thus are not limitative of the example embodiments herein.
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DETAILED DESCRIPTION
(15) A. Overview.
(16) An example material processing system 10 generally comprises a base 24, a table 20 rotationally coupled to the base, a drive assembly 40 coupled to the base 24 by a height-adjustment mechanism 90, and one or more wheels 30, 32 having an outer surface 34, the wheels rotationally mounted on the drive assembly 40 and positionable so that a portion of the outer surface 34 contacts the table 20. The table 20 may be rotationally coupled to the base 24 by a bearing 22, and may further be coupled to the bearing by a table support 28.
(17) Material to be crushed, washed, or otherwise processed by the system 10 will generally be fed to the table 20 by a supply conveyor 50, either directly or via a hopper 80. The system can be fed with rock or any material of a desirable size, which can then be crushed or cleaned (e.g., by having softer materials, coatings, etc. removed from the desired end product by being pressed between the outer surfaces 34 of the wheels and the table 20. After passing under one, two, or more wheels, the processed material can be scraped off the table 20 by a scraper or roller 70, where it can then drop onto an output conveyor 52 for collection or further processing.
(18) In addition to crushing material, the processing system 10 can be used for gold recovery. In such embodiments, the table 20 may comprise a plurality of annular grooves 64. As the table rotates and material, such as pay dirt, is supplied to the table via a conveyor 50 and, possibly, hopper 80, water may also be supplied or sprayed onto the table, for example, via a water supply element, such as water supply tube 60. As the table rotates, the water and pay dirt will be carried over the table 20 from the center to the outer edge, and heavier gold will tend to settle into the grooves 64, while the much lighter portions of the pay dirt (gravel, soil, minerals, etc.) will wash over the grooves and ultimately off the table 20. In this embodiment, the wheels 30 and 32, or at least one of them, may still drive the table, and the wheels will not impede the separation of gold from the pay dirt, although the crushing action of the wheels may not be needed.
(19) Because the crushing action may not be needed for gold recovery, the system in some embodiments may comprise a drive motor 44 below the table 20, supported by a base 24. In such possible embodiments, the wheels 30 and 32 may not be needed to drive the rotation of table 20.
(20) The wheels 30, 32 may be pneumatic, and their give may prevent the complete crushing of the material 12 being processed. The wheels 30, 32 may be rotationally driven by the drive assembly 40, and material on the table 20 will be crushed under the wheel or wheels as the table 20 rotates beneath the wheels. The drive wheel 30 will generally cause the rotationally mounted table 20 to rotate underneath the wheels, which may vary in number.
(21) In an example embodiment, the rotation of the driven wheel 30 causes the table to rotate. The height-adjusting mechanism 90 may be fixed, as shown in
(22) The height-adjusting mechanism 90 may be, for example, a double-acting hydraulic cylinder 94. In addition to applying large downward forces to the wheels, a double-acting cylinder may be adjustable to lift the wheels off of the table, to allow cleaning and servicing of the material processing system.
(23) The material processing system 10 may further comprise a hopper 80 having a hopper discharge 82 positioned above the table to feed material 12 to the crushing system 10. In this and other embodiments, the system may have a supply conveyor 50 with a conveyor discharge 51, the conveyor discharge 51 positioned above the hopper 80 to supply material 12, such as unprocessed rock, to the hopper.
(24) The apparatus may further comprise a scraper or roller 70 positioned above the table 20 to scrape or force the material 12 off the table after it has passed under the wheel or wheels. As mentioned above, the wheel may comprise a plurality of wheels 30, 32, and one wheel may be driven and other wheels may simply roll on the table 20 as it rotates. The driven wheel or wheels may be rotationally driven by the drive assembly 40, which may include a gearbox 42 and a motor 44, wherein the motor 44 drives one or both wheels through the gearbox 42.
(25) B. Table and Table Support.
(26) As best shown in
(27) The table 20 may be generally horizontal, and may further be held in position parallel to, and above, a fixed base 24, upon which the entire material processing may rest. Alternatively, the table 20 may be tilted if desired, for example, if a user finds it desirable to used water in the crushing/cleaning process to further process or clean the material being fed to the system 10. If water is used, tilting the table 20 may allow the water to drain off the table surface at a particular location.
(28) In other embodiments, the upper surface of the table may not be perfectly flat, but may instead be contoured or shaped to keep any crushed or raw materials under the wheels and away from the center or extreme outside edge of the table, for example. Since they will generally rotate under the wheels, the table 20 and table support 28 may be supported by a large, ring-shaped bearing 22, which may be similar to the swing bearing of an excavator. The bearing 22 allows the table 20 and table support 28 to rotate freely while still being rotationally coupled to a stable base 24, which supports the bearing 22 and the entire material processing system 10.
(29) The table 20 may also include a central opening 26. As shown in
(30) In still other embodiments, the upper surface of the table may include a plurality of annular grooves 64, which may be useful for washing gold out of pay dirt, as shown, for example, in
(31) As the table rotates, the water and pay dirt will be carried over the table 20 from the center to the outer edge, due to the table's rotation, and the heavier gold will tend to settle into the grooves 64, while the much lighter portions of the pay dirt (gravel, soil, minerals, etc.) will be washed over the grooves by the water and ultimately carried off the table 20.
(32) In one possible embodiment including annular grooves (e.g., as shown in
(33) Because the crushing action may not be needed for gold recovery, the system in some embodiments may comprise a drive motor 44 below the table 20, supported by a base 24, as shown in
(34) C. Wheels.
(35) As best shown in
(36) Wheel 32, in turn, may be driven by the table 20 rotating beneath it, again due to contact between the surface 34 of wheel 32 with the top of the table. Material, such as unprocessed rock, to be crushed, can be fed onto table 20 directly in front of either wheel 30 or 32, since either wheel will perform the function of crushing and cleaning the material. The system 10 can be generally configured so that material will pass under two wheels, as best shown in
(37) As also shown in
(38) As mentioned above, it is possible for the hydraulic motor to be coupled to wheel 30 through a gearbox or differential 42, which may drive the single wheel 30. Gearbox 42 may be coupled at its lower side or end to piston rod 92 of hydraulic cylinder 94. Thus, hydraulic cylinder 94 and piston rod 92 can comprise height-adjusting mechanism 90, which controls the height, and accordingly the pressure, of wheels 30, 32 above the upper surface of table 20. Cylinder 94 can be a double-acting cylinder, and can be large, capable of applying 130,000 pounds of downward force, or more, to drive assembly 40, to create large crushing forces applied by the wheels 30, 32.
(39) D. Height-Adjusting Mechanism.
(40) As best shown in
(41) As an example, a support arm 100 may be welded, bolted, or attached by other means to cylinder 94, and can in turn hold scraper/roller 70 in a desired position in contact with table 20, so that, as table 20 rotates, crushed rock that has passed under wheel 32 (
(42) In order to stabilize and maintain a constant pressure and thus grinding force, cylinder 94 may be supplied with hydraulic pressure via a hydraulic accumulator 46, which, as is known, can reduce or eliminate pressure variances in hydraulic lines, such as lines 48, due to fluctuations at the source. In order to create large forces if necessary, the height-adjusting mechanism, and specifically cylinder 94 and piston rod 92, are attached to the drive mechanism 40 via gearbox 42, and can create tremendous downward pressure if needed. For example, it is possible for cylinder 94 and piston rod 92 to pull gearbox 42 down toward table 20 with as much as 130,000 pounds of force or more. This force is adjustable, which allows the crushing action of the system 10 to also be adjusted depending on the material being processed and the desired results.
(43) In addition to supplying downward force, the mechanism 90 can also be used to raise the wheels and the drive assembly 40 a substantial height above their normal operating position as shown in
(44) If two or more wheels are used, it can be readily seen that a balanced, downward crushing force will be applied by each wheel due to the height-adjusting mechanism being located in the center, or approximate center, of the wheels. Further, use of multiple wheels may prevent an uneven load from being applied to the bearing 22, which might otherwise cause it to wear prematurely.
(45) E. Operation of Preferred Embodiment.
(46) In use, the material processing system 10 may be located on-site where rock or other material is to be processed. One possible use of the system is to crush or otherwise process rock or material 12 to be used as an aggregate in the concrete industry. As discussed further below, another use of the system is gold recoveryseparating gold from pay dirt. Use of the system allows impurities to be removed from the desired rock. Using rubber, pneumatic wheels in contact with metal allows for the elimination of soft rock and impurities from the rock without further crushing rock that is already of desirable size and hardness. This is possible by adjusting the downward pressure applied by the wheels to the material 12 between the wheels and the table 20, and also because of the compliance or give of the rubber, pneumatic tires. Thus, the system reduces the loss of hard rock and eliminates the soft, undesirable rock, irregularly shaped rock, and other materials from the final product.
(47) Material 12 to be processed by the system is first fed to the table 20 just in front of wheel 30 or 32. The material may be fed directly by a conveyor 50 having a discharge end 51, or alternatively, the discharge end 51 of the conveyor may be positioned over the open end of hopper 80, as shown in
(48) Once the material 12 is dropped in front of wheel 30, the rotation of the table toward the wheel carries it under the wheel, where the material 12 is between the outer surface 34 of wheel 30 and the top surface of table 20. Due to the downward force of the wheels 30 and 32, the material 12 is crushed between the compliant wheels and the table. As shown in
(49) The crushing process, again with the compliant wheels 30, 32 and the scrubbing action, tends to crush any soft rock that is mixed in with the desired rock, which may be suitably hard rock such as rock 1 or smaller in its largest dimension. Softer materials such as shale, iron oxide, coal, soft particles, and other material, as well as soft material on the surface of hard rocks, is eliminated by the crushing system 10. In addition, elongated pieces of rock will be crushed due to their shape. These soft materials or elongated pieces are considered to be impurities, and are undesirable, for material used as an aggregate in concrete, for example, although other uses for the material processing system are possible as well. By not over-processing the material, loss of good rock can be reduced or eliminated. Furthermore, use of the material processing system 10 may eliminate or reduce the need for further processing of the rock, such as using a wash plant in addition to pulverization, and the need to run material through a jig after a wash plant is used.
(50) Once material 12 has passed under wheel 30, it continues to move around the rotating table 20 until it reaches wheel 32, where it undergoes further crushing, with the same effect as discussed above, further crushing soft materials and cleaning the hard rock of any substance on its surface. As the material 12 emerges from under wheel 32, it will typically be a mixture of gravel and powder, dust, etc. The material at this point will be carried by the table's rotation into contact with scraper/roller 70, which may be positioned at an angle to the natural path of the material on the table surface, so as to urge the material toward the outside edge of the table 20, and eventually, off the edge.
(51) As shown in
(52) After crushing, the material 12 can be allowed to fall off the edge of table 20 and into a pile, or it can be run through one or more screens to separate it by sizefor example, to allow dust and smaller particles to fall through a screen while the larger pieces pass over the screen. As shown in
(53) As mentioned above, the material processing system 10 may be used for gold recoveryseparating gold from pay dirt, rather than crushing and separating rocks from softer materials. In such example embodiments, the upper surface of the table may include a plurality of annular grooves 64, as shown, for example, in
(54) Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although methods and materials similar to or equivalent to those described herein can be used in the practice or testing of the material processing system 10, suitable methods and materials are described above. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety to the extent allowed by applicable law and regulations. The material processing system 10 may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it is therefore desired that the present embodiment be considered in all respects as illustrative and not restrictive. Any headings utilized within the description are for convenience only and have no legal or limiting effect.