Wheelchair reconfiguration methods
10758434 ยท 2020-09-01
Inventors
Cpc classification
International classification
Abstract
Methods are disclosed, according to the present invention, which enable reversible reconfiguration of a wheelchair by a user between a.) an original load-bearing configuration utilizing the conventional caster wheels of the wheelchair, and b.) a modified load-bearing configuration which confers improved functionality to the wheelchair, especially for traversing difficult or uneven terrain.
Claims
1. A method of enabling integration of a wheelchair with a pair of wheelchair-adapting implements, each one of the pair wheelchair-adapting implements comprising an arm configured for extending an area over which the wheelchair is capable of contacting a ground surface beneath the wheelchair, the wheelchair comprising a frame and a pair of primary caster wheels connected to the frame, the method including outfitting the wheelchair or the pair of wheelchair-adapting implements with a pair of load transitioning mechanisms, each one of the pair of load transitioning mechanisms being adapted for: 1.) unilateral connection of one of the pair of wheelchair-adapting implements to a side of the frame of the wheelchair to interpose a first load transitioning mechanism between a first wheelchair-adapting implement and a first side of the frame of the wheelchair, and to interpose a second load transitioning mechanism between a second wheelchair-adapting implement and a second side of the frame of the wheelchair; 2.) deployment of the pair of wheelchair-adapting implements, together being capable of fully supporting the forward portion of the load carried by the wheelchair while each one of the pair of wheelchair-adapting implements is separately connected to the frame of the wheelchair and capable of load-bearing contact with the ground surface beneath the wheelchair; 3) preparation for transitioning from having the pair of wheelchair-adapting implements deployed to having the pair of wheelchair-adapting implements disengaged; 4.) disengagement of the pair of wheelchair-adapting implements to enable disconnection of each one of the pair of wheelchair-adapting implements from the frame of the wheelchair; wherein the method enables substantially simultaneous operation of the pair of wheelchair-adapting implements.
2. The method of claim 1, further including configuring the first wheelchair-adapting implement with a first auxiliary wheel and configuring the second wheelchair-adapting implement with a second auxiliary wheel to achieve a desired orientation of the first auxiliary wheel and of the second auxiliary wheel relative to the wheelchair during deployment of the first auxiliary wheel and the second auxiliary wheel for load-bearing contact with the ground surface beneath the wheelchair.
3. A method of enabling reconfiguration of a wheelchair between: a.) an original configuration having a pair of primary caster wheels of the wheelchair bearing a forward portion of a load carried by the wheelchair, and b.) a modified configuration having the pair of primary caster wheels of the wheelchair substantially elevated and relieved from bearing the forward portion of the load carried by the wheelchair, having each one of a pair of auxiliary wheel assemblies separately connected to either a first side of the wheelchair or a second, symmetrically-opposing side of the wheelchair, the pair of auxiliary wheel assemblies being maintained in a deployed disposition in which they are capable of bearing the forward portion of the load carried by the wheelchair, the method including equipping at least one of the wheelchair or the pair of auxiliary wheel assemblies to enable connection, simultaneous deployment, simultaneous disengagement, and removal of the pair of auxiliary wheel assemblies in conjunction with use of the wheelchair while the wheelchair is carrying a seated occupant.
4. The method of claim 3, including operatively connecting at least one switch to enable alternation of the wheelchair between the original configuration and the modified configuration, said alternation being effectuated upon toggling of the switch followed by rearward shifting of the load carried by the wheelchair.
5. The method of claim 3, including configuring the pair of auxiliary wheel assemblies to achieve a desired orientation thereof relative to the wheelchair upon alternating the wheelchair to the modified configuration.
6. The method of claim 3, including configuring at least one of the wheelchair or the pair of auxiliary wheel assemblies to enable securing of the pair of auxiliary wheel assemblies in a stowed location of the wheelchair.
7. The method of claim 3, including a step of providing: 1.) a first load transitioning mechanism capable of deploying and disengaging a first wheelchair-adapting implement as a result of activating the first load transitioning mechanism and shifting the load carried by the wheelchair in a rearward direction, and 2.) a second load transitioning mechanism capable of deploying and disengaging a second wheelchair-adapting implement as a result of activating the second load transitioning mechanism and shifting the load carried by the wheelchair in a rearward direction.
8. The method of claim 3, wherein, while in the modified configuration, upon activation of a load transitioning mechanism each one of the pair of primary caster wheels remains substantially elevated wherein rearward shifting of the load carried by the wheelchair results in lowering of the pair of primary caster wheels to transition the wheelchair to the original configuration.
9. The method of claim 8, wherein, while in the original configuration, activation of the load transitioning mechanism and reclining of the wheelchair results in elevating of the pair of primary caster wheels to transition the wheelchair to the modified configuration.
10. The method of claim 3, including a step of equipping each one of the pair of wheelchair-adapting implements with a ground-contacting member, each ground-contacting member being adapted for contacting a ground surface beneath the wheelchair.
11. The method of claim 10, each ground-contacting member comprising a wheel.
12. The method of claim 10, including configuring each one of the pair of wheelchair-adapting implements to achieve a predetermined orientation thereof relative to the wheelchair while the wheelchair is maintained in the modified configuration.
13. A method of enabling reconfiguration of a wheelchair between: a.) an original configuration having a pair of primary caster wheels of the wheelchair supporting a forward portion of a load carried by the wheelchair, and b.) a modified configuration having a first wheelchair-adapting implement maintained in a deployed disposition to support the forward portion of the load carried by the wheelchair, the method including a step of providing a first load transitioning mechanism adapted to be interposed between a first side of the wheelchair and the first wheelchair-adapting implement, the first load transitioning mechanism comprising a switch, the first load transitioning mechanism capable of being advanced through an operation sequence from a deployment stage to a pre-release stage in response to toggling of the switch, the first load transitioning mechanism being capable of supporting loading placed thereupon by a single side of the wheelchair, wherein the pair of primary caster wheels are maintained substantially elevated while in the modified configuration, and wherein the pair of primary caster wheels remain substantially elevated upon advancement of the first load transitioning mechanism from the deployment stage to the pre-release stage in response to toggling of the switch.
14. The method of claim 13, including a step of configuring the first load transitioning mechanism to be capable of releasing the first wheelchair-adapting implement from the deployed disposition as a result of toggling the switch and shifting the load carried by the wheelchair substantially rearward, wherein the method enables transitioning of the wheelchair to the original configuration while the wheelchair is carrying a seated occupant.
15. The method of claim 13, including a step of configuring the first load transitioning mechanism to maintain the pair of primary caster wheels of the wheelchair substantially elevated during the modified configuration upon advancement of the first load transitioning mechanism from the deployment stage to the pre-release stage in response to toggling the switch.
16. The method of claim 13, including a step of configuring the first load transitioning mechanism to be capable of deploying the first wheelchair-adapting implement as a result of toggling the switch during the original configuration and reclining the wheelchair, wherein the method enables transitioning of the wheelchair to the modified configuration while the wheelchair is carrying a seated occupant.
17. The method of claim 13 wherein the method enables transitioning through an operation sequence to enable connection, deployment, disengagement, and removal of the first wheelchair-adapting implement, the operation sequence including a pre-deployment stage and the pre-release stage.
18. The method of claim 13 including a step of disposing the switch in proximity to the wheelchair, the switch being capable of initializing the first load transitioning mechanism to become responsive to rearward shifting of the load carried by the wheelchair, wherein, upon toggling the switch during the modified configuration, the pair of primary caster wheels remains substantially elevated, and rearward shifting of the load carried by the wheelchair results in lowering of the pair of primary caster wheels to transition the wheelchair to the original configuration and, wherein, upon toggling of the switch during the original configuration, reclining of the wheelchair results in elevating of the pair of primary caster wheels to transition the wheelchair to the modified configuration.
19. The method of claim 13, including a step of configuring at least one of the wheelchair or the first wheelchair-adapting implement to enable securing of the first wheelchair-adapting implement in a stowed location of the wheelchair.
20. The method of claim 13 including a step of providing a second load transitioning mechanism adapted to be interposed between a second side of the wheelchair and a second wheelchair-adapting implement, the second load transitioning mechanism being capable of deployment and disengagement in synchrony with deployment and disengagement of the first wheelchair-adapting implement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above-mentioned features of the invention will become more clearly understood from the following detailed description of the invention read together with the drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
DETAILED DESCRIPTION OF THE DRAWINGS
(17) The drawings described hereinafter are intended for the purpose of illustration rather than limitation.
(18) To facilitate understanding of the figures, structural elements located on the right side of the wheelchair as well as any attachments thereto, from the perspective of an occupant of the wheelchair, have been labeled with the suffix R following the numeral corresponding to the structural element. Similarly, structural elements located on the left side of the wheelchair and any attachments thereto have been labeled with the suffix L following the numeral corresponding to the structural element. In cases where the aforementioned labeling convention does not aid in understanding a particular figure, the suffix has been omitted and only the numeral has been used. For example, the left-side rear drive wheel is referred to by label 120L, and the right-side rear drive wheel is referred to by label 120R; however, in a side-view illustration wherein 120L cannot be visibly distinguished from 120R, the rear drive wheels are collectively referred to by using label 120.
(19)
(20) The wheelchair 100 is configured with mounting member 110 secured to the left forward structural frame portion 102L of the wheelchair 100. Securing of the mounting member 110 to the left forward structural frame portion 102L may be accomplished by welding, bolting, or clamping, to establish a stable, permanent or semi-permanent attachment capable of withstanding vibration and which is intended to be subjected to substantial leverage and torsion. An ideal attachment of any adaptive implements to the wheelchair, by way of the mounting member, does not risk bending, denting, or otherwise deforming the structural frame portion of the wheelchair; in the depiction, the mounting member 110 comprises an upper attachment clamp 114 and a lower attachment clamp 116 for the purpose of distributing forces over as long of a length of the forward region of the wheelchair as reasonable without adding significant weight to the wheelchair and while maintaining the aesthetic appeal of the ultralight wheelchair frame. Right forward structural frame portion 102R does not have an attached mounting member, although it would suitably accommodate a mounting member of mirror-image construction in comparison to that of mounting member 110. The mounting member 110 is attached to left forward structural frame portion 102L such that it occupies a space immediately above caster cylinder 107 which houses bearings and fastening elements to enable primary caster wheel assembly 108L to pivot freely in all directions.
(21)
(22) In
(23)
(24) Illustrated in
(25) Removing the adapting member 140 and caster wheel 142 from the wheelchair 100 is accomplished by carrying out the sequence depicted in
(26)
(27)
(28) The adapting member 140 comprises a load-transfer assembly 310, a solid body 312, and connector bolts 316A and 316B to connect the load-transfer assembly 310 to the solid body 312. To aid in rigidizing and ensuring the integrity of the bolted connection between the load-transfer assembly 310 and the solid body 312, a pair of saddle washers 314 are placed therebetween. Projecting through an aperture in the solid body 312 is an expanding insertion pin 340 operatively connected to a cam assembly 320, which is actuated by user manipulation of the lever handle 124. Upon inserting the expanding insertion pin 340 into the tubular receptacle 382 of the mounting member 110 and subsequently pulling back on the lever handle 124, the expanding insertion pin 340 establishes and maintains a secure grip within the tubular receptacle 382 to effectively secure the adapting member 140 to the mounting member 110. By virtue of the strong union created between the adapting member 140 and the mounting member 110, the adapted wheelchair is capable of withstanding the torsional strain and asymmetric loading placed thereupon during normal use, and rotation of the adapting member 140 about the axis of the expanding insertion pin 340 is sufficiently isolated to ensure that the adapting member 140 may be transitioned without being hindered by any torsional strain and asymmetric loading placed upon the adapting member 140 as a result of a load borne completely or in part by the adapting member 140.
(29) Adjustments made at the union between the expanding insertion pin 340 and the cam assembly 320, such as by turning the lever handle 124 around a threaded end (not shown) of the expanding insertion pin 340, serve to amplify the pressure established between the expanding insertion pin 340 and the inner surface of the tubular receptacle 382 to further unify the adapting member 140 with the mounting member 110. As a result, during transition and while in the operative state, most if not all wiggle, vibration and play between the adapting member 140 and the mounting member 110 is eliminated during normal use of the adapted wheelchair. While traversing over ground surfaces, the occupant of the wheelchair 100 experiences a very solid and secure ride due to the tightly unified adapting member 140 and wheelchair 100.
(30) The adapting member 110 additionally comprises a moveable bearing assembly which comprises a cylindrical bearing element 350. Upon the user manipulating the input knob 126 by pushing it in the rearward direction, the cylindrical bearing element 350 moves, linearly, in the forward direction or in the rearward direction, depending on the current operational stage of the load-transfer assembly 310. Repeated manipulation of the input knob 126 alternates the position of the moveable bearing assembly 348 between a forward position and a rearward position.
(31) Projecting through the bearing plate 374 and into the rigid structural plate 370 is an adjustment bolt 390. Upon removal of the adjustment bolt 390, the bearing plate 374 may be rotated about the axis of the tubular receptacle 382 relative to the rigid structural plate 370, after which the adjustment bolt 390 may be reinserted and tightened into one of the three other adjustment holes to alter the effective angle created between an attached adaptive implement (in this case, the caster wheel) and the wheelchair 100 upon deploying the adapting member 140 into the deployed state.
(32) It is important to note that the aforementioned arrangement of the cylindrical bearing element 350, the load transfer assembly 310, the solid body 312, the expanding insertion pin 340, the mounting member 110, and all fastening and clamping means associated therewith, allows for sufficient movement of the cylindrical bearing element 350 so that it may readily engage with and disengage from the nested groove 378, and wherein the adapting member 140 is releasably securable to the mounting member 110 such that the adapting member 140 is maintained in a position and orientation relative to the wheelchair while in the load-sharing state, preferably through many cycles of attaching, operating, and releasing the adapting member 140 relative to the mounting member 110. In the process, all torsional strain and loading experienced by the adaptive implement attached thereto is borne by the foregoing elements, especially due to the asymmetric loading experienced as a result of the independent lateral attachment to the wheelchair 100. The success with which the design, construction, and choice of materials hold up to this anticipated asymmetric strain will impact the performance, safety, and longevity of the apparatus as well as the proper functioning of the mechanism employed to carry out the transitioning thereof through all stages of the operation sequence.
(33) During the attach/release stage, as well as during transition into and out of the attach/release stage, the cylindrical bearing element 350 slides in an arcuate path in contact with or in close proximity to the arcuate bearing surface 396 of the bearing plate 374. The rotational axis at the center of the expanding pin 340 serves as a fulcrum around which the adapting member 140 rotates; the shape of the arcuate bearing surface 396 may thus be defined as an arc having a radius equal to the distance from the axis 384 of the expanding insertion pin 340 to the nearest contact point of the cylindrical bearing element 350 while the load-transfer assembly 310 is in the attach/release stage or during transition into or out of the attach/release stage. Furthermore, to ensure maximum contact of the cylindrical bearing element 350 with the contact surfaces of the nested groove 378, the deepest point of the nested groove may be defined by the distance from the axis 384 of the expanding insertion pin 340 to the nearest contact point of the cylindrical bearing element 350 while the load-transfer assembly 310 is in the deployment stage.
(34) During the deployment stage, as well as during the pre-release stage, the cylindrical bearing element 350 is disposed in the nested groove 378 of the bearing plate 374. Upwardly directed force (due to downward loading on the front end of the wheelchair) is leveraged about the axis 384 of the expanding pin 340 and transferred downwardly against the lower bearing surface 376 of the nested groove 378. Supporting of a load by the adapter apparatus 180 relies on the integrity of the elements of the moveable bearing assembly 348 as they transfer the load from the adapting member 140, through the cylindrical bearing element 350, to the bearing plate 374.
(35)
(36)
(37)
(38) The auxiliary caster wheel assemblies of
(39)
(40)
(41)
(42)
(43) In
(44)
(45)
(46) In
(47) Also shown in
(48) Also visible in
(49) Not visible in
(50) In
(51)
(52) In
(53)
(54) In
(55) Upon the user performing the wheel-stand maneuver, the pawl-type transitioning mechanism 700 enters the deployment stage of the operation sequence, shown in
(56) In
(57)
(58)
(59)
(60) In
(61) In
(62) In
(63)
(64)
(65) In
(66) In
(67) In
(68)
Example I
(69) An exemplary apparatus was built and configured for the purpose of lengthening the effective wheelbase of the wheelchair and also for decreasing the rolling resistance experienced by the user, especially while traversing over ground substrates such as sand, gravel, woodchips, grass, and snow. The apparatus comprises a single adaptive caster wheel implement which attaches to the left side of a wheelchair so that it may perform in conjunction with, though operated independently of, any additional adaptive implement that may be usefully attached to the right side of the wheelchair. The apparatus may, alternatively, be attached to the left side of the wheelchair without any adaptive implement attached to the right side of the wheelchair.
(70) While attached to the wheelchair in a unilateral manner, the opposing side of the wheelchair frame remains relatively free from obstruction, thereby enabling a user or occupant of the wheelchair to pass his or her body into or out of a seated position in the wheelchair while the apparatus is attached to the wheelchair, if he or she so desires.
(71) The exemplary apparatus comprises an adapting member comprising a caster assembly that is substantially larger and more robust than the original primary caster assemblies that are permanently integrated with the wheelchair, and includes a 50 mm wide, 8-inch diameter pneumatic tire fitted over an aluminum wheel hub. This tire was chosen because, when inflated, it exhibits excellent rolling resistance on both rugged surfaces and smooth surfaces alike, and provides sufficient grip against paved surfaces to help prevent flutter of the caster assembly when approaching vehicle speeds of around 8 MPH or 12 KmPH, which is average human running speed.
(72) The exemplary apparatus also comprises a mounting member, which is semi-permanently clamped onto a forward lateral support of the frame of the wheelchair such that it occupies the space immediately above the left-side primary caster assembly of the wheelchair. The mounting member remains affixed to the wheelchair at all times and is unobtrusive to the user's arms, legs, and feet, and outerwear at times when an adapting member is decoupled from the mounting member.
(73) The mounting member comprises two tube clamps and a primary structural plate; all fabricated out of 6061 aluminum and secured using stainless steel machine screws. A hollow receiver socket, comprising a threaded outer surface, is secured inside an opening cut through the primary structural plate by tightening threaded nuts on opposing sides of the hollow receiver socket. A bearing element, composed of aluminum bronze and comprising four adjustment holes, is affixed to the primary structural plate and is secured against the primary structural plate by one of the threaded nuts and is rotationally secured by a bearing fastening bolt. Loosening of the bearing fastening bolt permits rotation of the bearing element about the axis of the hollow receiver socket; a defined operation angle of the adapting member is dependent upon which adjustment hole is occupied by the bearing fastening bolt in securing the bearing element to the primary structural plate.
(74) The bearing element of the mounting member further comprises a disengagement region and a nested engagement region, both which have been ground and polished to allow for a moveable bearing element of the adapting member to slide smoothly along the disengagement region and into and out of the nested engagement region.
(75) The adapting member is primarily composed of 6061 aluminum, and comprises several position adjustment means. First, the position of the caster assembly is connected to and may be rotatably and longitudinally adjusted relative to a curved support arm. Second the support arm is connected to and rotatably and longitudinally adjustable relative to a solid connector body. Third, the curved support arm itself serves as a means for changing the effective pitch orientation of the caster assembly.
(76) The adapting member further comprises a protract-retract mechanism which is contained within a tubular housing body, the tubular housing body bolted to the solid connector body. An outer portion of the protract-retract mechanism is affixed to the inner surface of the tubular housing body with a set screw. The protract-retract mechanism is slidingly toggled by the user or occupant by pushing rearwardly against a slider knob. Movement of an input element of the protract-retract mechanism switches an output element between a protracted position and a retracted position which, in turn, alternates an internal slider, composed of low-friction wear-resistant Nylatron rod, between a first position and a second position. While in the first position, the internal slider applies linear pressure against the moveable bearing element to urge it towards a disengaged position. If the apparatus is currently in an operative state, toggling the internal slider to the first position will pre-dispose the moveable bearing element to move into the disengaged position to occupy the disengagement region at the instant the user or occupant performs a wheel-stand maneuver or otherwise elevates the front end of the wheelchair.
(77) While in the second position, the internal slider removes linear pressure against the moveable bearing element and thus permits it to move towards an engaged position. If the apparatus is currently in an inoperative state, toggling the internal slider to the second position will pre-dispose the moveable bearing element to move into the engaged position to occupy the nested engagement region at the instant the user or occupant performs a wheel-stand maneuver or otherwise elevates the front end of the wheelchair.
(78) The speed and force with which the moveable bearing element moves into and out of the nested engagement region depends largely on the amount of biasing force that is applied against the moveable bearing element in either direction. In the case of the exemplary apparatus, two internal extension springs, disposed on opposite sides of the moveable bearing element, were selected according to characteristics (length, diameter, and extension force) that would produce maximum travel, urging force, and speed in both directions upon the user or occupant toggling the internal slider between the first position and the second position and performing a wheel-stand maneuver or otherwise elevating the front end of the wheelchair. Through experimentation, it was observed that if the spring forces applied to opposing sides of the moveable bearing element were not properly balanced, the moveable bearing element would fail to move into or out of the nested engagement region upon toggling the internal slider and performing a wheel-stand. Once this balance was achieved, however, the apparatus has demonstrated very reliable operation with only occasional cleaning and lubrication necessary.
(79) An insertion pin with a diameter of inch, integrated with the adapting member, is removably insertable into the hollow receiver socket of the mounting member, which comprises a smooth interior surface. Upon full insertion, the adapting member is situated in the correct lateral position relative to the wheelchair, and the moveable bearing element of the adapting member is situated in the correct location against the disengagement region of the bearing element. To further enhance the integrity of the connection of the adapting member to the mounting member, the insertion pin comprises expandable rings which are expanded within the hollow receiver socket upon the user or occupant applying force against a cam-action lever handle operatively connected to an inner rod of the insertion pin. The user or occupant, upon coupling the insertion pin into the hollow receiver socket, actuating the protract-retract mechanism, and performing a wheel-stand, may enhance the grip of the coupling by applying force against the cam-action lever handle in order to use the apparatus in rigid union with the wheelchair so that minimal wiggle or play is observed between the mounting member and the adapting member.
(80) Actuating the biasing mechanism (to pre-dispose the load-transfer assembly toward the opposite load-bearing state) is quick and easy for the user to perform, as the actuator knob is well within arm's reach.
(81) To convert the wheelchair from its original mode to the adapted mode, the user inserts the expanding pin of the adapting member into the receptacle of the mounting member and, after manually actuating the biasing mechanism, he effectuates the transition to the adapted mode by reclining the wheelchair backward so that the primary caster wheels of the wheelchair are elevated approximately 1 inches above the ground surface. An audible click is heard as the moveable bearing element moves into the nested engagement region of the bearing surface. The user then further secures the adapting member to the mounting member by pulling the cam-action expansion pin lever in towards the body of the adapting member. The caster wheels remain elevated approximately 1 inches above the ground surface during travel in all directions and do not add rolling resistance or otherwise interfere with the performance of the wheelchair in its adapted mode, as the large forward caster wheel now shares, with the wheelchair, the load distributed towards the front of the wheelchair. As a result, the user has been able to use his adapted everyday wheelchair to venture out with relative ease over terrain such as at parks, playgrounds, trails, and over heavily weathered pavement, all which would otherwise pose significant difficulty and safety risk. The user has furthermore enjoyed the maneuverability, in all directions of travel, afforded by the adapted wheelchair while the user traverses over both indoor and outdoor surfaces.
(82) The exemplary apparatus has been used in conjunction with an Invacare Top End titanium rigid-style wheelchair, and has performed exceptionally well on outdoor surfaces including sand, gravel, wood chips, smooth pavement, rugged weathered pavement, city sidewalks, and snowy neighborhood streets.
Example II
(83) Dual (left and right) adaptive caster wheel apparatuses, each having a load-transitioning mechanism which separably integrates with a caster wheel implement, were built and configured for the purpose of lengthening the effective wheelbase of the wheelchair and also for decreasing the rolling resistance experienced by the user, especially while traversing over ground substrates such as sand, gravel, woodchips, grass, and snow.
(84) Both apparatuses were configured to be removably and adjustably affixed to the tubular frame of a Ti-Lite TRA rigid-style ultralight titanium wheelchair by way of mounting clamps which were semi-permanently affixed onto the left and right forward lateral supports of the tubular frame of the wheelchair; each device occupies a space immediately above a primary caster wheel assembly on its respective side of the wheelchair. The load transitioning mechanism of the device remains affixed to the wheelchair at all times and is unobtrusive to the user's arms, legs, and feet, and outerwear, including while any adaptive implements are decoupled from the load transitioning device.
(85) Both apparatuses were further configured to receive any one of a variety of adaptive implements, most notably a selection of attachable all-terrain caster wheel implements adapted for use in urban, suburban, and rural environments encountered in the State of Wisconsin.
(86) Early prototypes of the mechanism were constructed to be capable of withstanding torque in excess of 300 ft-lbs. Provisions were made to clamp the fixed portion of the load transitioning mechanism to the tubular frame of the wheelchair, as well as to form a coupling on the rotatable portion of the mechanism in a manner which exhibits minimal wiggle or play. Also, for each device, a cylindrical aluminum outer casing was fabricated and secured, using a series of set screws, to fit tightly over and completely enclose the load transitioning mechanism.
(87) Internally, each roller clutch has a plurality of cylindrical rollers which function as movable bearings that are selectably wedged between a hardened steel outer casing and a hardened steel inner load transfer spindle, depending on the rotary position of a control dial. The control dial was adapted to receive a first arm of a torsion spring, with the opposing second arm of the torsion spring projecting out of the outer casing through an elongated passageway machined out of the outer casing. The passageway was dimensioned so as to limit the rotational travel of the second arm of the torsion spring in both directions while allowing sufficient clearance for the second arm of the torsion spring to freely travel between both ends of the passageway.
(88) Notches at the opposing ends of the passageway receive the second arm of the torsion spring upon the user manipulably forcing the second arm therein. The torsion spring, which is maintained centrally within the cylindrical outer casing by a cylindrical nylon shaft, behaves in conjunction with the notches of the passageway as a simplistic yet effective means for biasing the control dial (and thus the cylindrical roller bearings) in either an engaging direction of rotation or a disengaging direction of rotation. When the torsion spring is disposed in the first notch of the passageway, the spring is deflected to wind up and, in effect, applies a sustained urging force in a forward direction to cause the control dial to rotate in the engaging direction. When the torsion spring is disposed in the second notch of the passageway, the spring is deflected to wind down and, in effect, applies a sustained urging force in a reverse direction to cause the control dial to rotate in the disengaging direction. When the torsion spring is disposed at a location in the passageway between the first notch and the second notch, the torsion spring is relaxed.
(89) A spherical knob was fitted to the end of the second arm of the torsion spring to achieve a compact yet comfortable means for the user to manipulate the position of the arm. A mechanism was later devised which employs dual, opposing torsion springs which act in a similar fashion to enable the user to control the direction in which urging force is sustained throughout the operation sequence of the load transitioning mechanism.
(90) As a system, the pair of opposing load transitioning assemblies has performed exceptionally well in conjunction with the rigid-frame wheelchair on outdoor surfaces including sand, gravel, wood chips, smooth pavement, rugged weathered pavement, city sidewalks, and snowy neighborhood streets, while enabling the user to alternate his wheelchair between a modified configuration intended for outdoor, rugged terrain and the original, unadapted configuration which is ideally suited to indoor environments.
(91) Each apparatus was built, with load-bearing capacity in mind, for attachment to one side of the wheelchair so that it may perform safely and reliably in conjunction with, though operated independently of, the apparatus attached to the opposing side of the wheelchair.
(92) To convert the wheelchair from its original configuration to the adapted configuration, the user first positions the left and right load transitioning devices such that their rotatable extension members are oriented upward so that a male end of each extension member is ready to couple with the end socket of the respective attachable caster wheel implement. The user secures the coupling by tensioning a quick-release collar to constrict the end socket around the male portion of the rotatable extension member.
(93) Next, the user manually actuates the force-sustaining subassembly of each transitioning device by pushing the knob in a forward direction and securing the arm of the torsion spring into the forward notch of the passageway, and he subsequently lowers both attachable caster wheel implements until they contact the ground surface. The user effectuates the transition to the adapted configuration by reclining the wheelchair backward so that the primary caster wheels of the wheelchair are elevated and maintained approximately 1 inches above the ground surface. The user then further secures the adapting member to the mounting member by rotating a cam-action tensioning assembly, attached to the extension arm of each caster wheel implement, in a downward direction so that it compresses firmly against the forward frame tube of the wheelchair. The caster wheels remain elevated above the ground surface during travel in all directions and do not add rolling resistance or otherwise interfere with the performance of the wheelchair in its adapted mode, as the large forward caster wheel now bears the load distributed towards the front of the wheelchair.
(94) To remove the attachable caster wheel implements from the wheelchairthat is, to convert the wheelchair from the adapted configuration back to the original configurationthe user rotates the cam-action tensioning assembly on each caster wheel implement in an upward direction so that it decompresses against the forward frame tube of the wheelchair. The user then manually actuates the force-sustaining subassembly of each transitioning device by removing the knob and spring arm from the forward notch of the passageway and disposing the knob and spring arm in the opposing, rearward notch; at this time the load transitioning device will continue to bear the load distributed toward the front of the wheelchair. Upon the user reclining the wheelchair backward so that the primary caster wheels of the wheelchair are elevated slightly, the user effectuates the transition to the original configuration, with the primary caster wheels of the wheelchair instantly lowered down into contact with the ground surface as the user brings the wheelchair into its upright, unreclined position. The user is then able to lift both caster wheel implements upward, release constricting tension on the quick-release collars, and subsequently detach both caster wheel implements from the rotatable extension members of their respective load transitioning devices.
(95) Having the load transitioning device affixed to the wheelchair and ready to receive the attachable caster wheel implement, the user has benefited from improved versatility. As needed, the user quickly outfits the wheelchair with dual caster assemblies that are substantially larger and more robust than the original primary caster assemblies that are permanently integrated with the wheelchair, and includes a 50 mm wide, 8-inch diameter pneumatic tire fitted over an aluminum wheel hub. This tire was chosen because, when inflated, it exhibits excellent rolling resistance on both rugged surfaces and smooth surfaces alike, and provides sufficient grip against paved surfaces to help prevent flutter of the caster assembly when approaching vehicle speeds of around 8 MPH or 12 KmPH, which is about average human running speed. Other wheel arrangements have been used, including: a 75 mm wide, 8-inch diameter pneumatic tire fitted over an aluminum wheel hub; and a 35 mm wide, 6-inch diameter soft-roll solid caster having an aluminum hub and connected to a shock-absorbing suspension caster assembly.
Example III
(96) An early prototype was devised having an integrated 8-inch caster wheel assembly, load-transitioning mechanism, and releasable clamp assembly, which was built and configured for the purpose of lengthening the effective wheelbase of an everyday wheelchair and also for decreasing the rolling resistance experienced by the user, especially while traversing over ground substrates such as sand, gravel, woodchips, grass, and snow.
(97) The apparatus was configured to be removably and adjustably affixed to the tubular frame of either an Invacare Top End Terminator Titanium wheelchair or a Ti-Lite TRA rigid-style ultralight titanium wheelchair by way of a hinged clamp adapted to be quickly and securely affixed onto the left forward lateral support of the tubular frame of the wheelchair; the device occupies a space immediately above the left-side primary caster wheel assembly of the wheelchair. The load transitioning mechanism, clamp assembly, and caster wheel assembly may thus be removed from one wheelchair and attached to the other if so desired. An ABS plastic tube clip mounted atop the rear axle beneath the seat of the Ti-Lite TRA wheelchair serves as a useful means for stowing the apparatus beneath the seat of the wheelchair while not in use.
(98) Internally, the mechanism has a single, toothed pawl which incrementally engages with a toothed torque wheel at every 5 degree of rotation in a first direction for load-bearing purposes, whereas the toothed pawl does not load-bearingly engage with the torque wheel in the opposing direction of rotation and permits free rotation thereof in said opposing direction. The toothed pawl is disposed within its own recess which has been bored into the steel casing surrounding the mechanism, the toothed pawl capable of rotating about its own axis of rotation projecting centrally through the bored recess and parallel to the major axis of rotation of the mechanism itself.
(99) A solid elastomeric force sustainment element, composed of cast polyamide (nylon) plastic having a modulus of elasticity of about 2.8 GPa (0.410.sup.6 psi), was fabricated to have a cylindrical shaft which fits tightly and rotates within a circular hole drilled through a cover plate of the casing. On a first end of the cylindrical shaft, projecting into the casing and contacting a side region of the toothed pawl, is an eccentric oval-shaped cam portion, also composed of nylon plastic. The opposing end of the cylindrical shaft, projecting to the exterior of the casing, is affixed to a manipulable lever. The cam rotates in a direction corresponding to rotation of the lever about an axis passing centrally through the cylindrical shaft of the force sustainment element, selectively applying or removing urging force maintained against the pawl by the nylon cam portion, thus enabling the user to repeatably toggle the mechanism between an engaging state and a disengaging state by manipulably imparting rotation to the cam portion, via the lever, between two opposing positions.
(100) Due to the snug fit of the cylindrical shaft within the circular hole of the cover plate as well as the eccentric placement of the cam relative to the axis of the cylindrical shaft, the manipulable lever holds its engaging and disengaging positions without being forced out of position, thus serving as a reliable control switch to control the internal state of the mechanism. The holding power of the control switch, as just described, furthermore overcomes an opposing spring pressure applied against the toothed pawl by a disengaging compression spring disposed internally.
(101) The elasticity of the solid elastomeric force sustainment element is critical to the capacity for the mechanism to successfully transition through the cyclic operation sequence. After clamping the apparatus to the wheelchair and rotating the manipulable lever to toggle the mechanism to the engaging state, that is, with the mechanism is in the pre-deployment stage, the cam portion of the solid elastomeric force sustainment element maintains pressure against the toothed pawl to force the teeth of the pawl to be seated into the grooves between the teeth of the torque wheel. As the user reclines the wheelchair to impart rotation of the movable portion of the apparatus relative to the fixed portion, the cam portion compresses sufficiently to permit a slight amount of rotation of the pawl necessary for the teeth of the torque wheel to advance to the next incremental position of rotation relative to the teeth of the pawl.
(102) With the apparatus clamped to the wheelchair frame, upon the user reclining the wheelchair, relative rotation between the clamp assembly (the fixed portion) and the caster wheel assembly (the movable portion) causes the torque wheel to rotate relative to the toothed pawl as far as the external rotation-limiting detent will allow. Subsequently, upon the user resting his or her weight towards the forward end of the wheelchair, the toothed pawl becomes fully engaged with the torque wheel so that relative rotation in the first direction is inhibited and the forward portion of the wheelchair load is supported as a result of the load being transferred from the torque wheel, through the toothed pawl, to the recess in which the toothed pawl is seated. The user may further secure the joint by actuating a releasable cam-lever tensioner having a steel rod which projects through the casing and which is adapted to draw the toothed pawl tightly against the torque wheel, thereby eliminating any play or wiggle that would otherwise tend to occur during use of the apparatus while the wheelchair user traverses irregular terrain.
(103) To convert the wheelchair from its original configuration to the adapted configuration, the user first clamps the apparatus to a forward region of the frame of the wheelchair. The forward region may be specially adapted for receiving the clamp, such as with a pair of semi-circular adapting shims, to establish a compatible outer diameter of the forward region to which the clamp may be secured.
(104) Next, the user manually actuates the manipulable lever in an engaging direction by pushing the lever rearward, and he subsequently lowers the apparatus until the caster wheel contacts the ground surface. The user effectuates the transition to the adapted configuration by reclining the wheelchair backward so that the primary caster wheels of the wheelchair are elevated and maintained approximately 1 inches above the ground surface. The user then further secures joint of the mechanism by tightening a cam-action tensioning assembly, which draws the toothed pawl tightly against the torque wheel. The caster wheels of the wheelchair remain elevated above the ground surface during travel in all directions and do not add rolling resistance or otherwise interfere with the performance of the wheelchair in its adapted mode, as the large forward caster wheel now bears the load distributed towards the front of the wheelchair.
(105) To remove the attachable caster wheel implement from the wheelchairthat is, to convert the wheelchair from the adapted configuration back to the original configurationthe user first loosens the cam-action tensioning assembly of the mechanism to release its pulling force upon the toothed pawl. The user then manually actuates the control switch of the mechanism in a disengaging direction by pushing the lever forward to fully release engaging pressure placed upon the toothed pawl; at this time the apparatus will continue to bear the load distributed toward the front of the wheelchair, due to high frictional forces maintained between the toothed pawl and the torque wheel as a result of the forward weight supported by the apparatus. Upon the user reclining the wheelchair backward so that the primary caster wheels of the wheelchair are elevated slightly, the frictional forces between the toothed pawl and the torque wheel are relieved and the internal disengagement spring forces the toothed pawl away from contact with torque wheel so that, as the user subsequently brings the wheelchair into its upright, unreclined position, the primary caster wheels of the wheelchair are instantly lowered down into contact with the ground surface; thus the user effectuates the transition back to the original load-bearing configuration. The user is then able to lift the caster wheel implement upward and unclamp and detach the caster wheel implement from the frame of the wheelchair.
(106) The user, having a complete spinal cord injury at the level of the sixth thoracic vertebra, has no motor or sensory function in his legs and in the lower half of his torso, and has benefited from the smoother riding characteristics and the added forward stability that result from attachment of the apparatus to his wheelchair. With the adaptive caster wheel deployed, the user has avoided being forwardly tumbled or ejected from the seated position and has furthermore been able to allocate more time towards enjoying and viewing the surrounding landscape while propelling the wheelchair forward, such as around his neighborhood and at a nearby state park, with less time directed towards observing and avoiding the small bumps, cracks, tree roots, and other obstacles that would otherwise put him at significant risk of falling out of his wheelchair. REMARKS
(107) The foregoing described embodiments depict different components contained within, or connected with, different other components. It is to be understood that such depicted architectures are merely exemplary, and that in fact many other architectures can be implemented which achieve the same functionality. In a conceptual sense, any arrangement of components to achieve the same functionality is effectively associated such that the desired functionality is achieved. Hence, any two components herein combined to achieve a particular functionality can be seen as associated with each other such that the desired functionality is achieved, irrespective of architectures or intermedial components. Likewise, any two components so associated can also be viewed as being operably connected, or operably coupled, to each other to achieve the desired functionality.
(108) When introducing elements of aspects of the invention or the embodiments thereof, the articles a, an, the, and said are intended to mean that there are one or more of the elements. The terms comprising, including, and having are intended to be inclusive and mean that there may be additional elements other than the listed elements.
(109) Having described aspects of the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of aspects of the invention as defined in the appended claims. As various changes could be made in the above compositions, products, and methods without departing from the scope of aspects of the invention, it is intended that all matter contained in the above description shall be interpreted as illustrative and not in a limiting sense. Reference to particular illustrative embodiments should not be construed as limitations. The inventive devices, products, and methods can be adapted for other uses or provided in other forms not explicitly listed above, and can be modified in numerous ways within the spirit of the present disclosure. Thus, the present invention is not limited to the disclosed embodiments.