DRIVE SYSTEM COMPRISING AT LEAST ONE METAL ELEMENT EXHIBITING SHAPE MEMORY PROPERTIES
20200271107 ยท 2020-08-27
Assignee
Inventors
Cpc classification
F03G7/0641
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/0646
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03G7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A drive system based on cyclic conversion of thermal energy into mechanical or electrical energy by using a difference in temperature between at least two media and the contraction of a metal element with shape memory properties, and a method for generating energy using the drive system. The drive system has a first and a second store containing media at different temperatures, the second store having a passage opening through a bottom of a housing. The housing is a cylinder containing a liquid-tight and gas-tight cylinder piston dividing the cylinder into two cylinder spaces of variable volumes. One cylinder space contains the metal element and the other cylinder space contains a restoring element. The metal element is secured to the piston at a fixing point and to a fixing point within the second store so that the metal element is in contact with the medium of the second store.
Claims
1. A drive system based on the cyclic conversion of thermal energy into mechanical or electrical energy by using a difference in temperature between at least two media (M1, M2) and the contraction of a metal element (20) with shape memory properties, comprising: at least one drive assembly (48, 48; 49) which comprises a housing (34; 34) with at least one metal element (20) placed inside the housing (34, 34), at least one restoring element (37) located inside the housing (34; 34), and at least one moveable actuating element (35) to which the metal element (20) and the restoring element (37) are coupled, wherein a gaseous or liquid medium flows around the metal element (20) and the restoring element (37), wherein the drive assembly (48, 48; 49) comprises at least one first and at least one second store (11; 12) containing media (M1, M2) at different temperatures, wherein the second store (12) has a passage opening (36) for direct connection through a bottom (18) of the housing (34, 34), the housing (34, 34) is a cylinder (10) which contains a cylinder piston (15), and the cylinder piston (15) divides the cylinder (10) into two cylinder spaces (14; 16) of which the one, first cylinder space (14) bounded by the bottom (18) contains the metal element (20) with shape memory properties and the other, second cylinder space (16) contains the restoring element (37), wherein the metal element (20) is secured to the cylinder piston (15) at a fixing point (A) on the cylinder piston (15) and to a fixing point (B) located within the second store (12) so that a section (33) of the metal element (20) is in contact with the medium (M2) of the second store (12) and a section (39) is in contact with the medium (M1) in the second store (14).
2. The drive system as claimed in claim 1, wherein the first store (11) is connected via a first pipe (19) to the second cylinder space (16) containing the restoring element (37), wherein at least one first valve (21, 21) is installed in the pipe (19), and the first store (11) is connected via a second pipe (22) to the first cylinder space (14) containing the metal element (20), wherein at least one second valve (23) is installed in the pipe (22).
3. The drive system as claimed in claim 2, wherein the cylinder space (14) is connected via a further pipe (40) to a third store (44), wherein the third store (44) contains a gaseous or liquid medium (M3), and the third medium (M3) has a temperature (T3) which is lower than the temperature (T1) of the medium (M1) and higher than the temperature (T2) of the medium (M2), so that the part of the metal element (20) located in the cylinder chamber (14) is preheated when the cylinder piston (15) moves in the direction (R2) and the stroke frequency and thus the power of the drive system is increased as a result.
4. The drive system as claimed in claim 1, further comprising a valve controller (26) which controls the first valve (21, 21) by the stroke of a piston rod (13) connected directly or indirectly to the cylinder piston (15).
5. The drive system as claimed in claim 1, wherein the restoring element (37) is a spring (17), preferably a tensioning spring.
6. The drive system as claimed in claim 1, wherein the cylinder piston (15) is a hollow body (52) which includes at least one valve (21; 60, 61).
7. The drive system as claimed in claim 1, wherein the first store (11) is arranged within the second cylinder space (16).
8. The drive system as claimed in claim 1, wherein the restoring element (37) is formed by the piston rod (13) and a cable connection (46, 46) coaxially connected to the piston rod (13), wherein the cable section (46, 46) is moveable in translation up to a deflection roller (47, 47).
9. The drive system as claimed in claim 1, wherein the medium of the stores is liquid or gaseous.
10. The drive system as claimed in claim 1, wherein the media of the stores are immiscible with each other and/or have different specific weights.
11. The drive system as claimed in claim 1, wherein at least one store is thermally insulated.
12. The drive system as claimed in claim 1, wherein a plurality of the drive systems are coupled to one another and the movement of the cylinder pistons (15) is coordinated by a control device.
13. The drive system as claimed in claim 1, wherien an upper and/or a lower final position control of the cylinder pistons (15) is provided as the control device, which preferably comprises a spring-supported locking bolt (61) for fixing.
14. A method for generating energy by converting heat into mechanical or electrical energy in a closed drive system by means of a metal element (20) placed in a cylinder (10) and which has shape memory properties and is subjected to uniaxial contraction, wherein a temperature difference (M1) and (M2) is maintained by a cyclical pumping process, which is realized by a reciprocating cylinder piston (15) to which the metal element (20) is attached, and wherein the pumping process is controlled by actuating a valve controller (26) by the stroke of a piston rod (13) provided on the cylinder piston (15).
15. The method as claimed in claim 14, wherein the heat involved is waste heat, generated for example by a combustion engine or an exothermic chemical plant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0053] The invention will be discussed in more detail with reference to the drawings.
[0054] The figures show:
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[0063] In the following figures, identical or similar elements can be provided with the same or similar reference numbers. Furthermore, the figures of the drawing, their description and the claims contain numerous features in combination. It is clear to a person skilled in the art that these features can also be considered individually or arranged in further combinations not described here in any further detail.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0064] In the following, the term metal element is replaced by nitinol spring. It is assumed that the ratio of nickel to titanium in the nickel-titanium alloy corresponds to a pre-determined deformation temperature of the nitinol, otherwise material fatigue or permanent deformation of the nitinol wire can occur, ultimately resulting in the collapse of the drive system according to the invention.
[0065] Embodiments having uniaxial shape memory elements, i.e. wire-like nitinol springs, are shown below.
[0066] A drive system 100 shown schematically in
[0073] The nitinol spring 20 extends into the interior of the second store 12 via a passage opening 36 in the cylinder bottom 18. It is in contact with a first medium M1 in a section 33 extending from fixing point B to the surface of the second store 12, and in contact with the second medium M2 in a section 39 extending from fixing point A to the surface of the second store 12, or to the cylinder bottom 18. In the shown exemplary embodiment, the first medium M1 is water having a temperature T1 of 4 C. and the second medium M2 is a gas, for example air, having a temperature T2 of 20 C.
[0074] Essential for the invention is that temperature T1 is high enough to active the nitinol spring 20. The temperature difference is required to stop the activation of the nitinol spring 20 and to achieve its restoration. The first medium M1 can circulate in a circulation system with the regions cylinder space 14, line 22, store 11 and line 19.
[0075] The circulation system can be a closed system in which the quantity of the medium circulating in the circulation system is constant (not shown).
[0076] Alternatively, the circulation system may include a supply and discharge device for the first medium M1. In the example shown in
[0077] The medium provided through the inflow line 40 to the circulation system according to
[0078] The temperature of the second medium M2 in the second store 12 is essentially constant. Since a supply of ambient air from the outside area 50 to the cylinder space 14 is provided via line 40, whereby in the example according to
[0079] The cylinder piston 15 moves back and forth in cylinder 10, oscillating toward cylinder bottom 18 (direction R1) and cylinder cover (direction R2). In order to avoid pressure differences in cylinder space 16, the apertures 38 already mentioned are provided in the cylinder cover 25.
[0080] The temperature and expansion levels are configured so that said nitinol spring 20 passes cyclically between austenite and martensite phases during mechanical stress and relaxation.
[0081] Installed in the first pipe 19 leading to an aperture 58 on the cylinder 10 is a valve 21 which in the shown exemplary embodiment is controlled by the stroke of the piston rod 13. Provided on the second pipe 22 is a further valve 23 which functions as a check valve.
[0082] Provided on the cylinder cover 25 is a sealing element 24 for the piston rod 13 that can be in the form of a profiled rubber ring. As shown in
[0083] Furthermore
[0084] The aim is to achieve the most adiabatic change in state possible, i.e. a thermodynamic process in which the system, in this case the drive system 100, is transferred from one state to another without exchanging heat with its environment. In practice, however, the conditions for adiabatic changes in state are never fully achieved.
[0085] In order to make the drive system 100 heat-tight, it can be housed in a thermo-insulating housing 28 (cf.
[0086] In the exemplary embodiment shown, the second store 12 located in the housing 28 is filled with medium M2, for example water, having a temperature T2. In order to keep the medium M2, here water, contained in store 12 at a constant temperature, it is possible to provide a cooling unit (not shown) or a supply line 31 connected to a reservoir (also not shown) (cf.
[0087] The temperature of the two stores 11, 12 is monitored with the aid of preferably wireless temperature sensors (not shown).
[0088] In a method for generating energy by converting heat into mechanical or electrical energy in drive system with the help of a metal element placed in a cylinder and which has a shape memory property and is subject to uniaxial contraction, the temperature T1 must attain a value at which the nitinol spring 20 is activated.
[0089] The activation of the nitinol spring 20 is terminated by a temperature difference so that the nitinol spring can assume its original position with the aid of the restoring spring 17. A cyclical pumping process is achieved by the reciprocating cylinder piston 15, to which the metal element 20 is attached. The pumping process is controlled by a fluid medium in that a valve controller 26 is actuated by the stroke of the piston rod 13.
[0090] However, too great of a temperature difference between the media M1, M2 can reduce performance since the heating-up phase may take longer. For this reason, an addition, third store 44 (cf.
[0091] A drive system 300 shown in
[0092] The two stores 11 can be connected to one another or replaced by a common store (not shown). This also applies to both stores 12 containing the medium M2.
[0093] Mode of operation (cf.
[0094]
[0095] At the start of the piston movement in direction R1, the line 19 is closed via a valve controller 26. The medium M1 located in the store 11 can therefore no longer escape. The medium located in the outside area 50 reaches the cylinder space 16 through the apertures 38. At the same time, the cylinder piston presses the medium M1 in the cylinder space 14 through the line 19 into the store 11 and stretches the spring element 17. It is essential that the spring element 17 has a spring characteristic curve that allows it to be stretched by the nitinol spring 20. The tensile force of the contracting nitinol spring 20 must therefore be greater than the restoring force of the spring element 17.
[0096] The cylinder piston 15 moving in direction R1 exerts a compressive force on the medium M1 in cylinder space 14.
[0097] Since line 40 is closed by a check valve 41, the medium M1 can only escape via line 22. The valve 23 in line 22 allows flow in the direction of store 11 and shuts off the line in the opposite flow direction. The medium M1 passes through the line 22 and reaches the store 11, whose pipe 19 is closed by the valve controller 26 in this operational phase. The gaseous medium M1 is thus compressed in store 11.
[0098] The cylinder piston 15 with spiral tensioning spring 17 not only has the function of moving within the cylinder 10. An important task of the cylinder piston 15 is to pump the medium within the drive system 100, thus enabling the entire thermodynamic process to be controlled.
[0099] The end of phase (a) and the beginning of phase (b) is reached when cylinder piston 15 has attained its lower end position. Spring element 17 (spiral tensioning spring) is then stretched to its maximum and now pulls cylinder piston 15 upwards again, i.e. in the direction R2 or the cylinder cover 25. The nitinol spring 20 is stretched by the spiral tensioning spring 17, as phase (c) shows, until the cylinder piston 15 reaches its maximum upper position below the cylinder cover 25, as phase (d) shows.
[0100] The force required to stretch out the nitinol spring 20 is less than the tensile force of the spiral tensioning spring 17. The force that must be applied for deformation at low temperatures is much smaller than the force that is released when the original, for example straight, shape of the nitinol spring 20 is reached.
[0101] In the end position of the cylinder piston 15 in phase (b), the nitinol spring 20 can be fully immersed in store 12 if the nitinol spring 20 is attached to a spacer element (not shown), which is placed on the underside of cylinder piston 15. As shown in
[0102] Alternatively, it is also possible to use other control systems, such as time-controlled clocking or a control system based on contact or proximity sensors.
[0103] The use of the controllable locking pin 61 improves the synchronization of the processes that take place temporally arranged in a predetermined sequence, therefore the use of controllable locking pins is particularly advantageous on a drive unit 60 comprising a plurality of drive assemblies (cf.
[0104] In operational phase (c), the cylinder piston 15, pulled by the spring element 17, moves in the direction R2, drawing the medium located outside 50 through the line 40 into the cylinder space 14. At the same time, the nitinol spring 20 is stretched. As already mentioned, the force necessary to stretch out the nitinol spring 20 is less than the tensile force of the spring element 17. No medium can enter the cylinder space 14 from store 11, because the pipe 22 is closed in this phase by valve 23. The medium in cylinder chamber 16 is forced out through the apertures 38 to the outside area.
[0105] The end of phase (c) and the start of phase (d) is reached when the cylinder piston 15 has attained its upper end position. The valve controller 26 gives access from the line 19 to the cylinder 10. Since the cylinder piston 15 is above the access to line 19 at this time, the second medium, depending on the control setting, can enter the cylinder space 14 either from the store 11 via line 19 or from the outside area 50 or from the additional store 44 via line 40 and valve 41.
[0106] Mode of operation (cf.
[0107] The operations of this cycle are basically similar to those of the cycle according to
[0108] In phase (a), the nitinol spring 20, activated by the medium M1 contained in the cylinder space 14, contracts at temperature T1. The medium M1 contained in cylinder space 14 is pressed by cylinder piston 15 towards the bottom 18 and returns through line 22 to store 11, while line 40 to the third store 44 with the medium M3 is kept closed by valve 41.
[0109] In phase (b), the nitinol spring 20 is fully contracted and is in its end position. When the upward movement of cylinder piston 15 caused by the tensioning spring 17 begins, valve 41 is opened. In cylinder chamber 14, the upward movement of cylinder piston 15 creates a vacuum which allows medium M3 to flow from the third store 44 via line 40 into the cylinder space 14.
[0110] In phase (c), the cylinder piston 15 is pulled in the direction of the cylinder cover 25, whereby the medium M3 from the additional store 44 is drawn into the cylinder space 14. This means that no vacuum is created when the cylinder piston 15 is pulled up and the second medium M2 is not sucked upwards through the passage opening 36 for the nitinol spring 20.
[0111] In phase (d), cylinder piston 15 is in its upper end position. The first medium M1 passes from the store 11 through the line 22 into the cylinder space 14 below the cylinder piston 15. Medium M3 flows through the line 40, which is now open, and back into the store 44. When the medium M3 is completely drained off, the valve 41 and thus the line 40 is closed, the nitinol spring 20 contracts and pulls the cylinder piston 15 toward the bottom 18, so that the medium M1 is pressed back into the store 11.
[0112] With the drive system 200, media which cannot be mixed with each other are used, for example: M1=gas; M2=water; M3=oil. The following inequalities apply to the temperatures of the media: T1>T3>T2 and their weights (specific gravity): W1<W3<W2. The medium M1 (gas) has a temperature T1 and a weight W1. Analogously, temperature T2 and density W2 refer to the second medium (water) and temperature T3 and density W3 to the third medium (oil).
[0113] As can be seen from the above inequality, the temperature T3 of the third medium M3 is higher than the temperature of the second medium T2. The vacuum generated in cylinder space 10 during the upward movement of the cylinder piston from the lower to the upper end position causes the third medium M3 to enter cylinder space 14 through line 40. Since the temperature T3 of the medium M3 lies between the temperatures T1 and T2, the activation process of the nitinol spring 20 is accelerated.
[0114] The energy for the drive system 100; 200 is provided by the supplied waste heat. The temperature difference between the two media M1, M2 in the stores 11, 12 remains almost constant. The properties of the nitinol spring 20 enable processes to proceed so quickly that there is not enough time for temperature equalization within the system.
[0115] The stores 11, 12 and the additional store 44 for the third medium 3 are spatially arranged in such a way that they are favorably positioned according to their underlying energy source and an energetically low-loss circuit, as well as having the possibility of absorbing the respective energy, e.g. by being designed as heat exchangers.
[0116] At the piston rod 13 and/or in the store 11, final energy is obtained, which is made available from the introduced waste heat.
[0117] Mode of operation when using a plurality of drive assemblies (cf.
[0118] Basically all procedures and details already explained in the operational description of
[0119]
[0120] For better illustration,
[0121] In
[0122] According to
[0123]
[0124] Installed in the line 19 are two valves 21, 21. The one valve 21 opens in the upper end position of cylinder piston 15, where the valve controller 26 allows access from line 19 to cylinder 10. The other valve 21 controls and coordinates the alternating strokes between the two drive assemblies 48, 48 in this upper end position. The valve 21 is temperature controlled and only opens when the nitinol spring 20 in the store 12 of the other interacting drive assembly has fallen below a certain, adjustable temperature T. This prevents the contracted nitinol spring in the medium M2 from being stretched again before it has reached a certain cooling temperature. Instead of two valves 21, 21 another valve can be used which combines both.
[0125] The temperature is controlled by direct measurement of the temperature at the nitinol spring 20 immersed in medium 2 using an electrical or electronic temperature sensor. Mechanical temperature sensors, such as bimetal control thermostats, can also be used. Depending on the selection of the temperature sensor, it is therefore possible to trigger the second valve 21 mechanically or electrically or electronically.
[0126] As an alternative to direct measurement on the nitinol spring 20 immersed in the medium M2, it is also possible to arrange a temperature controller directly on the valve, which reflects the cooling process of the nitinol spring in the medium M2, so that no connection to the nitinol spring 20 is necessary.
[0127] In the embodiments described above, the heated nitinol spring 20 contracts and draws itself into the cold medium M2. It is pre-supposed that the cooling time of the nitinol spring 20 in medium M2 takes longer than the time of contraction of the nitinol spring 20, due to its heat hysteresis, otherwise the nitinol spring section immersed first in medium M2 could be pulled apart again by the return spring before the complete immersion of the nitinol spring in medium M2 is completed. Furthermore, the cylinder piston 15 constantly passes over the aperture 58 located on the cylinder 10, which over time could result in damage to the cylinder head gaskets.
[0128] With the embodiment pursuant to
[0129] The cylinder piston 15 is preferably hollow and forms a hollow body 52.
[0130] In phase (a) the nitinol spring 20 is extended. The medium M1 passes through valve 21 into the cylinder space 14 below the cylinder piston 15. At the same time, the valve 53 opens so that the medium M2 can flow out of the cylinder space 14. An aperture 57 on the upper wall of the store 12 provides pressure equalization.
[0131] In phase (b) the nitinol spring 20 is heated by the medium M1 and contracts. The medium M1 then escapes through the valve 23 into the store 11 and the medium M2 is pressed out of the lower cylinder space 14 by the compression of the medium M1 through the valve 53. The valve 53 closes to prevent any leakage of medium M1. A standard level measurement or flow limitation can be used here.
[0132] In phase (c) the nitinol spring 20 is fully contracted. Valve 56 opens and admits the colder medium M2 into the cylinder space 14. The valve 55 on the hollow body 52 opens and lets displaced medium M1 escape into the interior of this hollow body. The hollow cylinder piston 15 (hollow body 52) preferably has an intake capacity corresponding to the remaining volume of the cylinder space 14 when the nitinol spring is fully contracted.
[0133] In phase (d) the cold nitinol spring 20 is stretched by the restoring element 37 (or spring element 17). Here the valve 56 remains open and provides vacuum compensation. Then the valve 54 arranged on the hollow body 52 opens, which supports vacuum compensation. It is also possible to achieve vacuum compensation through valve 41 located on line 40. The remaining cylinder space 14 is flooded with medium M2. The level height of the colder medium M2 in all phases is designated with 59.
[0134] Overall, the embodiment pursuant to
[0135] If the warmer medium M1 is to be gaseous, it is possible to minimize the volume of store 11. For example, the store 11 can be integrated into cylinder 10 while retaining upper apertures 38.
[0136] An adiabatic expansion is achieved so that the internal energy of the medium can be converted into useful mechanical work.
LIST OF DESIGNATIONS
[0137] 10 cylinder [0138] 11 first store (medium 1) [0139] 12 second store (medium 2) [0140] 13 piston rod [0141] 14 cylinder space [0142] 15 cylinder piston [0143] 16 cylinder space [0144] 17 spring element [0145] 18 cylinder bottom [0146] 19 first pipe [0147] 20 metal element (nitinol spring) [0148] 21, 21 valve [0149] 22 second pipe [0150] 23 valve [0151] 24 sealing element [0152] 25 cylinder cover [0153] 26 valve controller [0154] 27 piston seal [0155] 28 housing [0156] 29 inner wall [0157] 30 line [0158] 31 supply line [0159] 32 outlet [0160] 33 section [0161] 34, 34 housing [0162] 35 actuating element [0163] 36 passage opening [0164] 37 restoring element [0165] 38 aperture [0166] 39 section [0167] 40 line [0168] 41 valve [0169] 42 valve [0170] 43 pressure relief valve [0171] 44 third store (medium 3) [0172] 45 cable [0173] 46, 46 cable section [0174] 47, 47 deflection roller [0175] 48, 48 drive assembly [0176] 49 drive assembly [0177] 50 outside area [0178] 51 middle section [0179] 52 hollow body [0180] 53 valve [0181] 54 valve [0182] 55 valve [0183] 56 valve [0184] 57 aperture [0185] 58 aperture (at 10) [0186] 59 level of medium M2 [0187] 60 drive unit [0188] 61 locking pins [0189] 100 drive system [0190] 200 drive system [0191] 300 drive system [0192] A fixing point (on the piston) [0193] B fixing point (in store 12) [0194] C connection point (piston rod 13 with cable section 46) [0195] M1, M2, M3 medium [0196] R1 direction [0197] R2 direction [0198] T1, T2, T3 temperature (of the medium) [0199] W1, W2, W3 specific gravity [0200] (a) cycle phase [0201] (b) cycle phase [0202] (c) cycle phase [0203] (d) cycle phase