PARTICULATE MATTER SENSOR DEVICE
20200271565 · 2020-08-27
Assignee
Inventors
- Frank GÜTLE (Stäfa, CH)
- Ulrich Leidenberger (Stäfa, CH)
- Zeljko Mrcarica (Stäfa, CH)
- Stefan Kostner (Stäfa, CH)
- Stefan Thiele (Stäfa, CH)
Cpc classification
G01N15/1436
PHYSICS
G01N2015/03
PHYSICS
International classification
Abstract
A particulate matter sensor device comprises an enclosure (21) defining a flow channel (2), a radiation source (3) for emitting radiation into the flow channel for interaction of the radiation with particulate matter in an aerosol sample in the flow channel, and a radiation detector (4) for detecting at least part of said radiation after interaction with the particulate matter. The sensor device comprises a flow modifying device (511) arranged upstream of the radiation detector and/or radiation source so as to reduce particulate matter precipitation onto the radiation detector, the radiation source and/or the channel wall sections in their proximity. The invention also relates to a method of determining parameters of particulate matter in an aerosol sample by using such a particulate matter sensor device.
Claims
1.-30. (canceled)
31. A particulate matter sensor device for detecting or characterizing particulate matter in a flow of an aerosol sample guided through the particulate matter sensor device, comprising: an enclosure, the enclosure comprising a flow inlet and a flow outlet and defining a flow channel for guiding the flow of the aerosol sample through the particulate matter sensor device from the flow inlet to the flow outlet; a radiation source arranged and configured to emit radiation into the flow channel for interaction of the radiation with at least some of the particulate matter in the flow of the aerosol sample; a radiation detector arranged and configured to detect at least part of said radiation after interaction with the particulate matter; and a flow modifying device configured to at least locally modify the flow of the aerosol sample, the flow modifying device comprising an additional flow opening for creating an additional flow into the flow channel, wherein the flow modifying device is arranged closely upstream of the radiation detector or the radiation source, and wherein the additional flow opening is configured to create the additional flow in such a manner that the additional flow sheaths the radiation detector or the radiation source.
32. The particulate matter sensor device according to claim 31, wherein the additional flow opening is arranged at a first distance of less than 8 millimetres upstream of the radiation detector or the radiation source.
33. The particulate matter sensor device according to claim 31, wherein the additional flow opening is slit-like and extends in circumferential direction with respect to the cross-section of the flow channel.
34. The particulate matter sensor device according to claim 31, comprising a filter, the filter being associated with the additional flow opening such that the additional flow is a filtered flow.
35. The particulate matter sensor device according to claim 31, comprising a secondary inlet that is separate from the flow inlet, wherein the additional flow opening is supplied by a gas drawn into the particulate matter sensor device from the secondary inlet.
36. The particulate matter sensor device according to claim 31, wherein the particulate matter sensor device is configured such that the additional flow through the additional flow opening is suction based.
37. The particulate matter sensor device according to claim 31, comprising a circuit board having at least one through-hole, wherein the radiation detector is mounted on the circuit board, and wherein the particulate matter sensor device is configured such that the at least one additional flow traverses the circuit board through the at least one through-hole.
38. The particulate matter sensor device according to claim 31, wherein the flow modifying device is configured for introducing into said flow channel said additional flow such that a magnitude of said additional flow, in total, equals to or is less than 30 percent of a magnitude of the flow of the aerosol sample through the flow channel upstream of said flow modifying device.
39. A particulate matter sensor device for detecting or characterizing particulate matter in a flow of an aerosol sample guided through the particulate matter sensor device, comprising: an enclosure, the enclosure comprising a flow inlet and a flow outlet and defining a flow channel for guiding the flow of the aerosol sample through the particulate matter sensor device from the flow inlet to the flow outlet; a radiation source arranged and configured to emit radiation into the flow channel for interaction of the radiation with at least some of the particulate matter in the flow of the aerosol sample; a radiation detector arranged and configured to detect at least part of said radiation after interaction with the particulate matter; and a flow modifying device configured to at least locally modify the flow of the aerosol sample, the flow modifying device comprising an flow opening for creating an additional flow into the flow channel, wherein the particulate matter sensor device comprises a recess arranged in said flow channel, the radiation source, the radiation detector or a beam stopper being received in the recess, and wherein the additional flow opening is arranged in the recess such that the additional flow enters the flow channel from the recess.
40. The particulate matter sensor device according to claim 39, wherein the additional flow opening is configured to create the additional flow in such a manner that it sheaths the radiation detector or the radiation source.
41. The particulate matter sensor device according to claim 39, comprising a filter, the filter being associated with the additional flow opening such that the additional flow is a filtered flow.
42. The particulate matter sensor device according to claim 39, comprising a secondary inlet that is separate from the flow inlet, wherein the additional flow opening is supplied by a gas drawn into the particulate matter sensor device from the secondary inlet.
43. The particulate matter sensor device according to claim 39, wherein the particulate matter sensor device is configured such that the additional flow through the additional flow opening is suction based.
44. The particulate matter sensor device according to claim 39, comprising a circuit board having at least one through-hole, wherein the radiation detector is mounted on the circuit board, and wherein the particulate matter sensor device is configured such that the at least one additional flow traverses the circuit board through the at least one through-hole.
45. The particulate matter sensor device according to claim 39, wherein the flow modifying device is configured for introducing into said flow channel said additional flow such that a magnitude of said additional flow, in total, equals to or is less than 30 percent of a magnitude of the flow of the aerosol sample through the flow channel upstream of said flow modifying device.
46. A particulate matter sensor device for detecting or characterizing particulate matter in a flow of an aerosol sample guided through the particulate matter sensor device, comprising: an enclosure, the enclosure comprising a flow inlet and a flow outlet and defining a flow channel for guiding the flow of the aerosol sample through the particulate matter sensor device from the flow inlet to the flow outlet; a radiation source arranged and configured to emit radiation into the flow channel for interaction of the radiation with at least some of the particulate matter in the flow of the aerosol sample; a radiation detector arranged and configured to detect at least part of said radiation after interaction with the particulate matter; and a flow modifying device arranged closely upstream of the radiation detector or the radiation source, and configured to at least locally modify the flow of the aerosol sample for reducing particulate matter precipitation onto the radiation detector or onto the radiation source, wherein the flow modifying device comprises a constriction in or of the flow channel, the constriction being configured to direct at least part of the flow of the aerosol sample away from the radiation detector or the radiation source, wherein said constriction extends over a constriction region and defines a constriction maximum, and wherein the radiation detector or the radiation source are arranged in a constriction recess that is arranged in said constriction region and that extends radially into said constriction.
47. The particulate matter sensor device according to claim 46, wherein said constriction recess is a blind hole.
48. The particulate matter sensor device according to claim 46, wherein the constriction maximum is located at a distance of less than 5 millimeters upstream of the radiation detector or the radiation source.
49. The particulate matter sensor device according to claim 46, wherein said constriction constricts the flow channel in a continuous manner.
50. The particulate matter sensor device according to claim 46, wherein said constriction constricts the flow channel such that a ratio of a constricted clear minimum width at the constriction maximum and an average flow channel diameter is in a range of from 0.2 to 0.95.
51. The particulate matter sensor device according to claim 46, wherein a distance between the radiation detector and the constriction maximum is less than two thirds of a downstream half-length of the constriction.
52. The particulate matter sensor device according to claim 46, wherein said constriction defines an opening angle, the opening angle exhibiting a change per millimeter between 1 per millimeter and 10 per millimeter.
53. The particulate matter sensor device according to claim 46, wherein a maximum opening angle of said constriction is in a range between 1 and a stall angle, said stall angle being in a range of 5 to 10.
54. The particulate matter sensor device according to claim 46, wherein a distance L.sub.0 between said constriction maximum and a position of a maximum opening angle .sub.max complies with the formula:
D.sub.PD<L.sub.2<L.sub.1.
55. The particulate matter sensor device according to claim 46, wherein the flow modifying device comprises an additional flow opening.
56. The particulate matter sensor device according to claim 46, wherein the additional flow opening is arranged upstream or downstream of the constriction maximum.
57. A particulate matter sensor device comprising: an enclosure defining a flow channel; a radiation source for emitting radiation into the flow channel for interaction of the radiation with particulate matter in an aerosol sample in the flow channel; a radiation detector for detecting at least part of said radiation after interaction with the particulate matter; an additional flow opening for creating an additional flow into the flow channel; and an environmental sensor for determining at least one environmental parameter, the environmental sensor being disposed in a flow path of the additional flow upstream from the additional flow opening.
58. The particulate matter sensor device according to claim 57, wherein the environmental sensor is configured to determine at least one of: a temperature; a humidity; and a concentration of one or more target gases, in particular, a concentration of a mixture of gases or a concentration of one or more individual gases.
59. The particulate matter sensor device according to claim 57, comprising a filter for filtering the additional flow, the environmental sensor being disposed in the flow path of the additional flow downstream from the filter.
60. The particulate matter sensor device according to claim 57, wherein the flow path of the additional flow is delimited by the enclosure.
61. The particulate matter sensor device according to claim 60, wherein the enclosure defines a primary flow inlet into the flow channel and a secondary flow inlet for receiving a gas that is to form the additional flow, the secondary flow inlet being separate from the primary flow inlet.
62. The particulate matter sensor device according to claim 61, wherein the particulate matter sensor device is configured to create a negative pressure at the secondary flow inlet.
63. The particulate matter sensor device according to claim 57, wherein the radiation detector is arranged in a flow path of the additional flow downstream from the environmental sensor.
64. The particulate matter sensor device according to claim 57, wherein the radiation detector and the environmental sensor are mounted on a common circuit board.
65. The particulate matter sensor device according to claim 64, wherein the circuit board comprises one or more through-holes allowing the additional flow to traverse the circuit board.
66. The particulate matter sensor device according to claim 64, wherein the radiation detector and the environmental sensor are arranged on opposite sides of the circuit board.
67. The particulate matter sensor device according to claim 57, comprising a compensation device configured to read out the environmental sensor and to derive an output parameter that is indicative of a property of a gas in the additional flow before said gas entered the particulate matter sensor device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0124] Preferred embodiments of the invention are described in the following with reference to the drawings, which are for the purpose of illustrating the present preferred embodiments of the invention and not for the purpose of limiting the same. In the drawings,
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DESCRIPTION OF PREFERRED EMBODIMENTS
[0144] Preferred embodiments of the present invention are now described with reference to the figures.
[0145] In the context of the figures, a particulate matter sensor device 1 for ascertaining a particulate matter concentration in an aerosol sample is exemplarily described, wherein visible light is used as radiation.
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[0147] A printed circuit board 23 is attached to the bottom of the enclosure 21.
[0148] A radiation detector 4 is accommodated in a first recess 22 in a bottom section of the enclosure 21 in flow channel 2. The detector 4 may be a surface-mount photo diode. The detector 4 is arranged on or in the printed circuit board 23. The photo diode 4 has a sensitive area 40 that is directed towards the channel 2 and that extends substantially along the longitudinal axis L such that the surface 40 is substantially flush with a wall of the enclosure delimiting the channel 2. This introduces the least resistance or disturbance to the aerosol flow 20.
[0149] As can be seen in
[0150] The laser device 3 emits the laser beam 32 through the flow channel 2, where the laser light interacts with the particulate matter in aerosol sample flow 20 which produces, for example, scattered light 30 that is detected by the detector 4. The laser beam fraction that does not interact is then guided into a horizontal recess 22a and onto the beam stopper 31.
[0151] Opposite the laser device 3, a further recess 22a is provided, at the bottom of which a beam stopper 31 is arranged for receiving the laser light that was not (or not enough) redirected or absorbed by the aerosol sample. Providing the beam stopper 31 in the recess 22a reduces stray or spurious light that may disturb the measurement. Additionally, the recess 22a may be curved or bent while a reflecting element is arranged in the curve or bend for guiding the radiation onto the stopper 31. Back-reflections from the stopper 31 are thereby reduced.
[0152] At an upstream distance d.sub.1 from the sensitive area 40, a first additional flow opening 511, here a bottom inlet opening, is arranged in a bottom wall section of the enclosure 21. The line that feeds the bottom inlet 511 extends through a through-hole 231 in the printed circuit board 23 to the bottom inlet 511 and provides the bottom inlet 511 with gas such as to produce the first additional flow 5110, which here is a bottom additional flow.
[0153] At substantially the same upstream distance d.sub.1 from the sensitive area 40, a second additional flow opening 512, here a top inlet opening, is arranged in a top wall section of the enclosure 21. The top flow inlet 512 is supplied with a gas such as to produce the second additional flow 5120, which here is a top additional flow.
[0154] The additional bottom and top flows 5110, 5120 are directed substantially at right angles with respect to the longitudinal axis L into the flow channel 2.
[0155] Two third flow openings 513, lateral flow openings, are provided in lateral wall sections of the enclosure 21. The lateral flow inlets 513 are arranged opposite one another and are supplied with a gas such as to produce the third additional flows 5130, which here are lateral additional flows.
[0156] Openings that are arranged opposite one another may be arranged directly opposite one another or may be offset in flow direction with respect to one another by a fraction of D.sub.0.
[0157] As can be seen from
[0158] At least some or all the additional flow openings 511, 512, 513 may be provided with a filter element or may a have an associated filter element provided preferably upstream of the opening, the filter being, e.g. an air filter, in particular a HEPA filter, or a path filter for creating a filtered additional flow. Moreover, at least some or all the additional flows 5110, 5120, 5130 may be created in that the flow 20 creates an under pressure at the respective inlet 511, 512, and 513, respectively.
[0159] The device 1 is further equipped with integrated circuitry 60 and/or a microprocessor 6, here shown as integrated to the detector 4. Microprocessor(s) 6 and integrated circuits 60 may be arranged, however, on or in other elements such as the radiation source 3 of the fan 220. The device 1 is configured for carrying out a measurement under control of the integrated circuitry 60 and/or a microprocessor 6 and by means of the radiation source 3 and the detector 4.
[0160] The sensor device 1 may be a PM1.0 or a PM2.5 sensor, i.e. it may measure particles that have a size of 1 micrometer and 2.5 micrometers, respectively, or smaller or it may be a PM10 device that measures particulate matter in an aerosol sample with particle sizes equal to or less than 10 micrometers.
[0161] The additional flows 5110, 5120, 5130 modify the flow 20 such that precipitation of particulate matter onto the radiation detector 4 and/or the radiation source 3 and/or onto the wall surface in close proximity to radiation source and detector is reduced.
[0162] An embodiment of the resulting modified flow is schematically illustrated by the three arrows B in the center of
[0163] The additional flow openings 511, 512, 513 may be shaped and configured such that additional flows 5110, 5120, 5130 together have a flow that is 1% to 30% (preferably 1% to 25%, more preferably 1% to 20%) of the aerosol sample flow 20 before any of said additional flows 5110, 5120, 5130.
[0164] Preferable, the additional flow is limited by a dimension in the line that feeds the additional flow and not by the filter to be more robust against increased clogging of the filter and to increase longer term stability. The feed line includes the opening 231 in
[0165] Typical shapes of the additional flow openings 511, 512, 513 are rectangular slits or round holes with a typical width/diameter in a range of from 0.1 millimeters to 1 millimeter. Preferably, slit-like openings extend over a full width of the channel they are provided in. In some embodiments, the slit-like openings may be arranged on all channel walls, in some embodiments may be oriented along the flow direction, in some embodiments may be arranged at right or other angles thereto. In some embodiments, slit-like openings may be provided such that a circumferential opening around the entire channel is given, the circumferential opening extending either in a closed or in a spiral manner around the channel.
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[0171] In this embodiment, bottom additional flow 5110 and lateral additional flows 5130 are provided.
[0172] In this embodiment, also a slit-like inlet 514 may be provided for providing a sheet-like additional flow 5140. Here, the sheet-like additional flow is a lateral flow that produces a sheath for protecting the detector 4. Particularly preferred are slit-like flow openings on the wall section on which the element that shall be protected, i.e. the detector 4 and/or the source 3, are arranged such that this element is covered by a sheet-like flow from particulate matter deposition.
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[0175] As in the embodiment according to
[0176] A preferred embodiment of the present invention is now described with reference to
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[0178] As in the embodiment according to
[0179] Additionally, as seen in
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[0182] In both cases, the constriction 521 extends, in flow direction, over a constriction area 524 and elevates, in a smooth manner, from the channel wall at the location where the channel diameter is D.sub.0 to the axis of the channel 2 until it reaches, in flow direction, its constriction maximum 525, i.e. were the minimum clear width D.sub.1 of the channel 2 is located; thereafter the constriction 521 falls back until the channel diameter has reached its original diameter D.sub.0. The constriction 521 shown here is a smooth bump that resembles a Gaussian curve. The constriction 521 may also have a downstream half width c.sub.0 which is smaller than the upstream half width. In other words, the curve may have a positive skew. It is, however, also conceivable that the curve has a negative skew or is symmetrical.
[0183] At the downstream distance d.sub.3 of the constriction maximum 525 the constriction 521 is provided with a recess 523. The recess 523 has basically the same function as the first recess 22 described in the context of the previous embodiments. The recess 523 extends, in at substantially right angles to the longitudinal direction L, down to the printed circuit board 23. It is, however, generally conceivable that the recess 523 is less deep and/or inclined or curved. The recess 523 accommodates the detector 4, which, as shown in the
[0184] In the embodiment shown in
[0185] The constriction situation according to
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[0191] The first and second enclosures 211, 212 together form the enclosure 21. The second enclosure 212 forms the top part that delimits the top half of the flow channel 2. The first enclosure 211 forms the bottom part that delimits the bottom half of the flow channel 2. In this embodiment, the flow channel 2 is essentially U shaped with a substantially rectangular cross-sectional shape. The detector 4 is directed towards the channel 2 and is arranged in a first recess 22b in the first enclosure 211 (see
[0192] The aerosol sample flow 20 is drawn into the channel 2 through the inlet 11 and sucked through the flow channel 2, via the centrifugal fan 220 out through the outlet 12.
[0193] In the cover 214 there is a plurality of additional inlets 13 arranged at regular distances around a peripheral wall of the cover 214 with a solid cover plate. Ambient air or another aerosol or gas is sucked into the device 1 though these additional inlets 13 and is passed through the filter 213 and then through the through-opening 231 to be guided through the additional flow openings 511 and 513 into channel 2 for establishing a filtered additional flow for modifying the aerosol sample flow 20 as outlined above.
[0194] In some embodiments, an optional environmental sensor 7 is arranged in the flow path of the additional flow downstream from filter 213. The environmental sensor 7 determines an environmental parameter such as temperature, humidity or a concentration of an analyte in the filtered additional flow. By arranging the environmental sensor 7 downstream from filter 213, the environmental sensor 7 is well protected from contaminations by particulate matter, such particulate matter being filtered out by filter 213 before it can reach the environmental sensor 7.
[0195] The environmental sensor 7 may comprise or be connected to a compensation device that reads out the environmental sensor and derives a compensated output parameter based on the sensor signals of the environmental sensor. The output parameter derived by the compensation device may be indicative of a property that the gas of the filtered flow had before it entered the particulate matter sensor device 1, such as the temperature, the humidity or the concentration of one or more analytes in the environment of the particulate matter sensor device 1. To this end, the compensation device can compensate for expected differences between a parameter as measured by the environmental sensor and the actual value of this parameter outside the particulate matter sensor device 1. For instance, if the environmental sensor is a temperature sensor, the compensation device may compensate for an expected temperature difference between the inside and the outside of housing 21 due to heat dissipation by the laser device 3, the radiation detector 4 and the fan 220. In this manner, a more accurate indication of the measured parameter in the environment of the particulate matter sensor device 1 is obtained.
[0196] In the embodiment of
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[0198] The detector 4 is arranged in another the first recess 22a that extends vertically. Both first recesses 22a extend substantially at right angles with the flow direction in the interaction area between laser beam 32 and particulate matter in sample flow 20.
[0199] Closely upstream of the detector 4 are arranged the additional flow openings 511 and 513 for modifying the flow 20 such that less particulate matter is deposited onto the detector 4 and/or der source 3.
[0200] It is to be understood that the above-mentioned embodiments are only exemplary. The different ideas of constriction, additional flow opening, and or recessing sensitive items into recesses may be combined to create further embodiments.
[0201] All or some of the additional flows may be generated in a suction-based manner, i.e. the flow channel pressure situation establishes and maintains the additional flow situation. On the other hand, all or some of the additional flows may be generated by pushing gas into the additional channels associated with the inlet openings or by fan or ventilation means arranged in said additional channels.
[0202] Also, for some embodiments, the flow openings 511, 512, 513, and/or 514 may be outlets, i.e. they draw gas from the channel 2. The basic principle, that, for example, a bottom additional flow inlet may divert the aerosol flow 20 upwards to the top wall section (and thereby particulate matter away from the bottom) may be achieve by a top additional opening that is an outlet and that draws gas from the gas flow.
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[0204] In some embodiments, the board 23 is attached to the enclosure 21 in such a manner that the board 23 delimits at least parts of the channel 2.
[0205] The two channels may be used for detecting and/or characterising particulate matter of an aerosol sample or of two different aerosol samples, e.g. indoor and outdoor air samples. Alternatively or additionally, the two channels may each be especially arranged and configured for detecting and/or characterising particular particulate matter sizes such as PM10, PM2.5 or PM1.0 and/or particular types of dust such as heavy dust, settling dust or suspended atmospheric dust.
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[0207] As in the embodiment of
[0208] In order to reduce deposition of particulate matter onto the photodetector, an additional gas flow is created. To this end, an additional inlet 13 is provided in cover 214, allowing gas to enter the inside of cover 214 and to pass through sheet-like filter 213, thereby creating a filtered flow. The filtered flow passes along the top of circuit board 23 and reaches the bottom of circuit board 23 through additional through-holes 231 in circuit board 23. In this connection, it is to be noted that the additional through-holes 231 are the only openings in circuit board 23 that allow the filtered flow to pass through, since all other through-holes 233 are sealed between enclosures 211, 212 and cover 214 by the screws. Once the filtered flow has reached the bottom of circuit board 23, it passes vertically through recess 22b past the photodetector (not visible in
[0209] An environmental sensor 7 is mounted on circuit board 23 on the opposite side of the photodetector. As in the embodiment of
[0210] The environmental sensor 7 comprises an integrated compensation device 72. The compensation device 72 derives an output parameter that is indicative of a property that the gas of the filtered flow had before it entered the particulate matter sensor device 1, i.e., an environmental parameter, by taking into account any expected differences between the conditions outside and inside the housing of the particulate matter sensor device.
[0211] It is to be understood that the above-mentioned embodiments are only exemplary. In all embodiments, the particulate matter sensor device may comprise one or more additional sensors, such as temperature, humidity, gas and/or gas flow sensors, which does not necessarily need to be disposed in the flow path of the filtered flow.
TABLE-US-00001 LIST OF REFERENCE SIGNS 1 particulate matter sensor device 11 inlet 12 outlet 13 secondary inlet 2 flow channel 20 flow of an aerosol sample 21 enclosure 211 first enclosure element 212 second enclosure element 213 filter 214 cover 215 first wall section of 21 216 second wall section of 21 217 third wall section of 21 22 first recess 22a, 22b second recess 220 fan 23 circuit board 231 through-holes in 23 232 connector 233 through-holes for mounting 24 additional enclosure element 3 radiation source, laser device 30 scattered radiation 300 emitting area of 3 31 beam stopper 32 laser beam 4 radiation detector 40 detection area/sensitive area 41 dotted rectangle 511 first additional flow opening (bottom) 511a first additional flow opening (rear bottom) 512 second additional flow opening (top) 513 third additional flow opening (lateral) 514 slit-like flow inlet 5110 first additional flow (bottom) 5120 second additional flow (top) 5130 third additional flow (lateral) 5140 sheet-like additional flow 521 constriction device 523 constriction recess 524 constriction region 525 constriction maximum 6 microprocessor 60 integrated circuitry 7 environmental sensor 71 lateral wall portion 72 sensor controller A sectional area of 2 a.sub.1 first length of A a.sub.2 second length of A B arrow D.sub.0 diameter of flow channel 2 D.sub.1 constricted clear minimum width d.sub.1 distance 40-511/512 d.sub.1a distance 40-511 d.sub.2 distance 40-513 d.sub.3 distance 40-521 d.sub.4 distance 40-521 c.sub.0 downstream half-length of 521 L longitudinal axis of 2 L.sub.0 distance 525-.sub.max L.sub.1 distance 525-SA L.sub.2 distance 525-523 SA stall angle of 521 X radiation path .sub.max maximal opening angle of 521