POROUS MATERIALS HAVING A SULFUR NANOSTRUCTURED YOLK AND A CARBONIZED METAL ORGANIC FRAMEWORK SHELL AND USES THEREOF
20200270277 ยท 2020-08-27
Inventors
Cpc classification
C01P2004/80
CHEMISTRY; METALLURGY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/1397
ELECTRICITY
C01B39/00
CHEMISTRY; METALLURGY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M4/36
ELECTRICITY
Abstract
Porous carbon materials having a yolk-shell structure, methods of making and uses thereof are described. The porous carbon materials can have a sulfur-based yolk positioned within a hollow space of by a porous carbonized metal organic framework (MOF) shell.
Claims
1. A porous material having a yolk-shell type structure, the porous material comprising a sulfur-based material positioned within a hollow space of a porous carbonized metal organic framework (MOF) shell wherein the porous carbonized MOF shell is doped with nitrogen.
2. The porous material of claim 1, wherein the porous shell comprises 2 wt. % to 40 wt. % of elemental nitrogen (N), 25 wt. % to 35 wt. % N, or 27 wt. % to 32 wt. % N with the balance being elemental carbon.
3. The porous material of claim 1, wherein the MOF is a zeolitic imidazolate framework (ZIF).
4. The porous material of claim 3, wherein the ZIF is: a ZIF-1 to a ZIF-100; or a hybrid ZIF.
5. The porous material of claim 1, wherein the carbon shell is substantially defect free.
6. The porous material of claim 1, wherein the hollow space allows for volume expansion of the sulfur-based nanostructure without deforming the porous carbonized shell.
7. The porous material of claim 1, wherein the sulfur-based material is elemental sulfur or lithium sulfide.
8. A method of producing a porous material having a yolk-shell structure, the method comprising: (a) combining an organic framework precursor with a suspension comprising zinc oxide (ZnO) under conditions suitable to produce a metal organic framework (MOF) material comprising a ZnO core and an organic framework shell, wherein the organic framework shell encompasses the ZnO core; (b) heat-treating the MOF material under conditions sufficient to carbonize the organic framework shell to produce a core-shell material comprising a ZnO core and a porous carbonized shell; (c) subjecting the ZnO core-porous carbonized shell material of step (b) to conditions sufficient to remove the ZnO and form a hollow porous carbonized shell material; and (d) incorporating a sulfur-based material within the hollow space of the carbonized shell to form a yolk-shell structure having a sulfur-based nanostructure positioned within the hollow space of the porous carbonized shell.
9. The method of claim 8, wherein the ZnO suspension comprises zinc oxide (ZnO), alcohol, and water.
10. The method of claim 8, wherein the step (a) conditions comprise agitating the suspension for a time sufficient to allow the organic framework precursor to self-assembly around the ZnO.
11. The method of claim 8, wherein heat-treating comprises heating to a temperature of 550 C. to 1100 C. under an inert atmosphere to carbonize the shell of the MOF and form the porous carbonized shell.
12. The method of claim 8, wherein step (c) conditions comprise contacting the ZnO core-porous carbonized shell material with a mineral acid.
13. The method of claim 8, wherein incorporating in step (d) comprises contacting the hollow carbonized shell material with the sulfur-based material under conditions suitable to diffuse the sulfur-based material into the hollow space of the carbonized shell material.
14. The method of claim 8, wherein the organic framework precursor is a bidentate carboxylates, a tridentate carboxylates, an amino substituted aromatic dicarboxylic acid, an amino substituted aromatic tricarboxylic acid, an azido substituted aromatic dicarboxylic acid, an azido substituted aromatic tricarboxylic acid, a triazole, a substituted triazole, an imidazole, a substituted imidazole, or mixtures thereof.
15. The method of claim 8, wherein the porous carbonized shell is defect-free.
16. The method of claim 8, wherein the sulfur-based material is elemental sulfur or lithium sulfide.
17. An energy storage device comprising the porous material having a yolk-shell type structure of claim 1.
18. The energy storage device of claim 17, wherein the energy storage device is a rechargeable battery.
19. The energy storage device of claim 17, wherein the porous material having a yolk-shell type structure is comprised in an electrode of the energy storage device.
20. The energy storage device of claim 19, wherein the electrode is a cathode, anode, or both.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Advantages of the present invention may become apparent to those skilled in the art with the benefit of the following detailed description and upon reference to the accompanying drawings.
[0029]
[0030]
[0031]
[0032]
[0033]
[0034] While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings. The drawings may not be to scale.
DETAILED DESCRIPTION OF THE INVENTION
[0035] A discovery has been made that provides a solution to the problems associated with storage capacity and charge-discharge cycles for lithium type energy storage devices. The solution is premised on a porous carbon material having a yolk-shell structure that can be defect free. In some embodiments, the porous carbon material can be nitrogen (N)-doped. The incorporation of nitrogen into the carbon shell provides an elegant way to increase absorption of sulfur compounds, thus reducing polysulfide dissolution. Without wishing to be bound by theory, it is believed that when the porous carbon materials of the present invention having a yolk-shell structure are lithiated or charged, the sulfur-based material expands (due to the addition of the lithium ion to the elemental sulfur) inside the hollow portion of the carbonized shell and causes minimal to no deformation or expansion of the shell.
[0036] These and other non-limiting aspects of the present invention are discussed in further detail in the following sections.
[0037] A. Porous Carbon Material with Yolk-Shell Structure
[0038] The elemental sulfur yolk/porous carbon-containing shell structure of the present invention includes at least one nanostructure (or in some embodiments a plurality of nanostructures, which can be referred to as a multi-yolk-shell structure) contained within a discrete void space that is present in a carbon shell.
##STR00001##
[0039] The porous carbon shell and/or N-doped porous carbon shell can allow movement of chemical compounds or ions between an external environment and the interior of the material. Sulfur-based material yolk 104 can be elemental sulfur or lithium sulfide (LiS). Elemental sulfur can include all allotropes of sulfur (i.e., S.sub.n where n=1 to cc). Non-limiting examples of sulfur allotropes include S, S.sub.2, S.sub.4, S.sub.6, and S.sub.8, with the most common allotrope being S.sub.8. Yolk 104 can be a micro- or nanostructure. In some instances, yolk 104 is a particle having a diameter from 1 nm to 1000 nm, preferably 1 nm to 50 nm, or more preferably 1 nm to 5 nm or any value or range there between. Wall or interior surface 108 defining hollow void space 106 can be a portion of carbon shell 102. As shown in
[0040] B. Method of Producing Porous Carbon Material with Yolk-Shell Structure
[0041] The porous material of the present invention can be made using methods described herein and methods exemplified in the Examples section.
[0042] In step 2, MOF material 206 can be heat-treated under conditions sufficient to carbonize the organic framework shell 208 and produce core-shell material 210 that includes metal oxide (e.g. zinc oxide) core 202 and a porous carbonized shell 212. Core 202 can contact 50% or more, 60% or more, 70% or more, 80% or more, 90% or more, or 99% or more of inner surface 216 of shell 208 or carbonized shell 212. As shown, all or substantially all of outer surface 214 of core 202 contacts inner surface 216 of organic framework shell 208 or carbonized shell 212. Conditions for heat treatment can include heating the MOF at a temperature of 550 C. to 1100 C., 600 to 1000 C., 700 to 900 C., or 550 C., 600 C., 650 C., 700 C., 750 C., 800 C., 850 C., 900 C., 950 C., 1000 C., 1050 C., 1100 C. or any range or value there between under an inert atmosphere to carbonize MOF shell 208 and form the porous carbonized shell 212. The heat treatment can be done under an inert gas atmosphere, such as nitrogen, argon, or helium. The inert gas flow can be from 50 mL/min to 1000 mL/min, 800 mL/min, 600 mL/min, 500 mL/min, 300 mL/min or 100 mL/min or any value or range there between. The pressure during heat treatment can be 0.101 MPa (atmospheric) or higher, for example 10 MPa. In embodiments, when MOF shell 208 includes nitrogen, a porous nitrogen doped carbonized shell 212 is produced.
[0043] Step 3 can include metal oxide core-porous carbonized shell material of step 2 to conditions sufficient to remove metal oxide (e.g., ZnO) 202 and form a hollow porous carbonized shell material 214 with porous carbonized shell material 102 encompassing hollow void space 106. The conditions can include treating carbonized material 210 with a reagent capable of removing the metal oxide. In some embodiments, carbonized MOF 210 can be treated with mineral acid (e.g., hydrogen chloride (HCl)) to dissolve metal oxide core 202 and form hollow porous carbonized shell material 214. In some embodiments, the core is ZnO and the mineral acid is HCl.
[0044] In step 4 of method 200, sulfur-based material 104 can be obtained as described below in the Materials Section C. Sulfur-based material 104 can be incorporated within hollow space 106 of the carbonized shell 102 to form yolk-shell structure 100 having a sulfur-based material 104 positioned within hollow space 106 of the porous carbonized shell 102. Incorporation can include contacting hollow carbonized shell material 214 with sulfur-based material 104 under conditions suitable to diffuse the sulfur-based material into hollow space 106 of the carbonized shell material. In some embodiments, hollow carbonized shell material 214 and sulfur based material 104 can be placed in a sealed vessel or container and then heated at 130 C. to 160 C., or 135 C. to 155 C., or 140 C. to 150 C., or any range or value there between for a time sufficient (e.g., 5 to 20 hours) to allow the sulfur based material to diffuse into hollow space 106 and/or pores of porous shell 102. An amount of sulfur-based material can vary depending on the application. In some embodiments, a weight ratio of sulfur-based material to hollow carbonized shell material can be 5:1 to 1:5, 4:1 to 2:1, 3:1 to 1:1, 2:1 to 1:4, or about 2:1.
[0045] C. Materials
[0046] Metal oxide particles 202 can be obtained commercially or made from a metal oxide precursor. Metal oxide precursors can include metal nitrates, metal acetates, metal hydroxides or the like that are converted into oxides upon heating in the presence of a structuring agent. Metals can include transition metals such as Zn, Mg, Ca, Mn, Sr, Fe, Co, Ni, Cu, or alloys thereof, or mixtures thereof. By way of example, a metal acetate material (e.g., Zn(OAc).sub.2 dihydrate) can be added to diethylene glycol and heated until metal oxides are produced. In some embodiments, the solution can be heated to a temperature of 120 C. to 150 C., 130 to 145 C., or about 140 C. for about 0.5 hours to 1.5 hours, or about 60 min. The time and temperature can be varied to accommodate the size and amount of particles to be obtained.
[0047] Organic framework precursor materials can be purchased from commercial supplier or made using known organic synthesis techniques. A non-limiting example of a commercial supplier is SigmaMillipore (U.S.A.). The organic framework precursor can be a bidentate carboxylates, tridentate carboxylates, amino substituted aromatic dicarboxylic acid, an amino substituted aromatic tricarboxylic acid, an azido substituted aromatic dicarboxylic acid, an azido substituted aromatic tricarboxylic acid, a triazole, a substituted triazole, an imidazole, a substituted imidazole, or mixtures thereof. Non-limiting examples of bidentate carboxylic acids include ethanedioic acid, propanedioic acid, butanedioic acid, pentanedioic acid, benzene-1,2-dicarboxylic acid (o-phthalic acid), benzene-1,3-dicarboxylic acid (m-phthalic acid), benzene-1,4-dicarboxylic acid (p-phthalic acid), 2-amino-terephthalic acid, biphenyl-4,4-dicarboxylic acid (BPDC) and 2,5-dihydroxyterephthalic acid. Non-limiting examples of tridentate carboxylates can include 2-hydroxy-1,2,3-propanetricarboxylic acid (citric acid), benzene-1,3,5-tricarboxylic acid (trimesic acid). Non-limiting examples of imidazole compounds include 2-methylimidazole, 1-ethylimidazole, benzoimidazole and the structures listed below. One or more imidazole compound can be used to make ZIFs, for example, a mixture of two imidazole compounds can be used to make a hybrid ZIF. In a preferred instance, 2-methylimidazole is used to make the ZIF. The following includes some particular organic framework precursor materials that can be used:
##STR00002##
[0048] D. Uses of the Porous Carbon-Containing Material with Yolk-Shell Structure
[0049] The porous carbon-containing materials of the present invention can be used in a variety of energy storage applications or devices (e.g., fuel cells, batteries, supercapacitors, electrochemical capacitors, lithium-ion battery cells or any other battery cell, system or pack technology), optical applications, and/or controlled release applications. The term energy storage device can refer to any device that is capable of at least temporarily storing energy provided to the device and subsequently delivering the energy to a load. Furthermore, an energy storage device may include one or more devices connected in parallel or series in various configurations to obtain a desired storage capacity, output voltage, and/or output current. Such a combination of one or more devices may include one or more forms of stored energy. By way of example a lithium ion battery can include the previously described porous carbon-containing material or multi-yolk/porous carbon-containing material (e.g., on an anode electrode and/or a cathode electrode). In another example, the energy storage device can also, or alternatively, include other technologies for storing energy, such as devices that store energy through performing chemical reactions (e.g., fuel cells), trapping electrical charge, storing electric fields (e.g., capacitors, variable capacitors, ultracapacitors, and the like), and/or storing kinetic energy (e.g., rotational energy in flywheels).
EXAMPLES
[0050] The present invention will be described in greater detail by way of specific examples. The following examples are offered for illustrative purposes only, and are not intended to limit the invention in any manner. Those of skill in the art will readily recognize a variety of noncritical parameters which can be changed or modified to yield essentially the same results.
[0051] Chemicals and Instrumentation.
[0052] Chemicals were obtained from SigmaMillipore. All solvents were used as received without further purification. Transmission electron microscope (TEM) pictures were obtained by evaporating a drop of ethanol dispersion of the particles on carbon-coated copper grids followed by the measurement on Tecnai Twin TEM (FEI, part of Thermo Fischer Scientific, U.S.A.) operating at 200 kV or 120 KV. The size and morphology of the synthesized composites were characterized by scanning electron microscopy (SEM) analysis using a field emission scanning electron microscope (FESEM, FEI NOVA-NANO SEM-600). Energy dispersive X-ray (EDX) were analyzed in the same way as for SEM in an FEI SEM 600 operated at 10-15 kV. Powder X-ray diffraction (XRD) patterns were PANalytical Empyrean diffractometer (Malvern Panalytical, United Kingdom) using CuK radiation (=1.54059 ) at 45 kV and 40 mA. Thermogravimetric analysis (TGA) was obtained using a TGA q500 (ta instrument) from 25-800 C. with a heat ramp of 10 C./min under nitrogen or air atmosphere.
Example 1
Preparation of Porous Nitrogen Doped Carbon Materials Having a Yolk-Shell Structure
[0053] ZnO particles.
[0054] Zn(Ac).sub.2.2H.sub.2O (3.4 g, (20 mmol), Sigma-Aldrich, U.S.A.) was added into diethylene glycol (DEG, 200 mL) and the solution was heated up to 140 C. and held for 60 minutes to produce ZnO particles. The ZnO particles were centrifuged, washed with alcohol, and dried at 80 C. in vacuum.
[0055] ZnO@ZIF-8.
[0056] The ZnO (1 g) was added into ethanol-water mixed solution (120 mL, ethanol:water=3:1, v/v). Subsequently, 2-methylimidazolate (2 g, Sigma-Aldrich, U.S.A.) was added with agitation. The solution was stirred for an additional 30 min. The ZnO@ZIF-8 core-shell material was isolated by centrifugation, and then washed with ethanol.
[0057] Preparation of nitrogen doped hollow carbon spheres.
[0058] ZnO@ZIF-8 particles (1 g) were loaded into a tube furnace and heated under a N2 atmosphere with a heating rate of 5 C. per min. from room temperature to 600 C., followed by natural cooling to room temperature. The obtained black powder was mixed with HCl (10 ml, 0.1 M) and stirred for 2 hours. After centrifugation and washing with H.sub.2O and ethanol, a black powder of nitrogen doped hollow carbon spheres (HCS) was obtained.
[0059] Synthesis of S@C yolk-shell composites.
[0060] Elemental sulfur (1 g, SigmaMillipore U.S.A.) was mixed with the prepared HCS (0.5 g) and sealed in an autoclave and heated at 150 C. for 12 hours to allow for sufficient diffusion of melted sulfur into the hollow space of the carbon spheres and produce the porous nitrogen doped carbon materials of the present invention having a yolk/shell structure.
Example 2
Characterization of Nitrogen Doped Carbon Materials Having a Yolk-Shell Structure
[0061] The materials of Example 1 were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and energy dispersive X-ray (EDX) spectroscopy and TGA.
[0062] SEM and TEM analysis.
[0063] The ZnO, Zn@ZIF-8 core-shell, N-doped carbon hollow shell were analyzed by SEM and TEM.
[0064] X-ray diffraction analysis.
[0065] The ZnO, Zn@ZIF-8 core-shell, N-doped carbon hollow shell were analyzed by XRD.
[0066] EDX analysis.
[0067] The ZnO, ZnO@ZIF-8, N-doped carbon hollow shell, and S@C were analyzed by EDX. Table 1 lists the values for ZnO, Table 2 lists the values for ZnO@ZIF-8, Table 3 lists the values for carbon, nitrogen, oxygen, and zinc for the n-doped HCS, and Table 4 lists the values for carbon and sulfur the S@C. From EDX it was determined 1) the ZnO particles include only Zn and oxygen atoms, 2) the ZnO@ZIF-8 included only Zn atoms, oxygen atoms, nitrogen atoms and carbon atoms; 3) the N-doped carbon hollow shell had some zinc oxide remaining in the hollow void, and 4) S@C has some residual nitrogen atoms. Inclusion of some zinc oxide in the HSC particles can be used to absorb polysulfides during discharge.
TABLE-US-00001 TABLE 1 ZnO Element Wt. % Atomic % CK 2028 7.59 OK 17.27 43.18 ZnL 80.45 49.23 Matrix correction ZAF
TABLE-US-00002 TABLE 2 ZNO@ZIF-8 Element Wt. % Atomic % CK 22.29 46.45 NK 10.62 18.97 OK 07.54 11.79 ZnL 59.55 22.8 Matrix correction ZAF
TABLE-US-00003 TABLE 3 HCS Element Wt. % Atomic % CK 58.24 69.18 NK 20.75 21.13 OK 07.57 6.75 ZnL 13.45 2.94 Matrix correction ZAF
TABLE-US-00004 TABLE 4 S@C Element Wt. % Atomic % CK 39.06 55.46 NK 13.63 16.60 OK 05.19 05.53 SK 42.12 22.41 Matrix correction ZAF
[0068] TGA analysis.
[0069] The sulfur loading of S@C yolk-shell composite was tested by TGA (
[0070] Although embodiments of the present application and their advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the embodiments as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the above disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein can be utilized. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.