TURNING TOOL
20200269327 ยท 2020-08-27
Assignee
Inventors
Cpc classification
B23B27/1614
PERFORMING OPERATIONS; TRANSPORTING
B23B29/04
PERFORMING OPERATIONS; TRANSPORTING
B23B27/1603
PERFORMING OPERATIONS; TRANSPORTING
B23B2200/082
PERFORMING OPERATIONS; TRANSPORTING
B23B27/141
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An indexable cutting insert for a cutting tool for material processing machines has a first axis of symmetry, at least one fastening bore passing through the indexable cutting insert parallel or coaxially to this first axis, two groups of main cutting edges, secondary cutting edges and cutting corners having a second axis of symmetry rotationally symmetrically opposite one another. At least the main cutting edges enclose an acute cutting edge angle with a plane oriented orthogonally to the first axis of symmetry. A cutting insert holder holds and fixes an indexable cutting insert. A recess for receiving the indexable cutting insert is on an elongated base body with polygonal cross-section. A support surface for supporting the indexable cutting insert is rotated about the base-body longitudinal axis and tilted about a second axis, a line of intersection between the rotated support surface and a plane perpendicular to the longitudinal axis.
Claims
1. An indexable cutting insert (1) for a turning tool for material processing machines, in particular metal processing machines, with a first axis of symmetry (A), wherein at least a first group of main cutting edges (13.1 to 13.3) are arranged n-fold rotationally symmetrically with respect to the first axis of symmetry (A), with n preferably greater than or equal to 2, wherein these main cutting edges (13.1 to 13.3) converge with the respective adjacent first secondary cutting edges (14.1 to 14.3) in a respective cutting corner of a first group of cutting corners (2, 5, 7) at a corner angle () of at most 90 degrees, and having at least one fastening bore (16) passing through the indexable cutting insert (1) parallel or coaxially to the first axis of symmetry (A), wherein the indexable cutting insert (1) is constructed rotationally symmetrically by 180 degrees about a second axis of symmetry (B) lying in its central plane and orthogonal to the first axis of symmetry (A), and in so doing has a second group of main cutting edges (13.4 to 13.6), secondary cutting edges (14.4 to 14.6) and cutting corners (3, 4, 8), which is rotationally symmetrically opposite the first group of main cutting edges (13.1 to 13.3), secondary cutting edges (14.1 to 14.3) and cutting corners (2, 5, 7) about the second axis of symmetry (B), wherein at least the main cutting edges (13.1 to 13.6) with a plane (E) oriented orthogonally to the first axis of symmetry (A), which contains the associated cutting corners, include an acute cutting edge angle (), preferably an angle () between 0.1 and 70 degrees.
2. The indexable cutting insert according to claim 1, wherein the cutting corners (2 and 3, 4 and 5 or 7 and 8), which are rotationally symmetrically opposite one another, are each connected by a symmetrically extending front edge (21, 28 or 31, 32, 33) with a front edge angle () of between 0 and 30 degrees relative to the first axis of symmetry (A), preferably by a straight front edge with 0 degrees.
3. The indexable cutting insert according to claim 1, wherein the main cutting edges (13.1 to 13.6) each merge into an adjoining side edge (6), which side edges (6) extend parallel to the plane (E) and extend over a corner with an obtuse angle or an arcuate connecting piece to the adjoining secondary cutting edge (14.1 to 14.6).
4. The indexable cutting insert according to claim 1, wherein at least the main cutting edges (13.1 to 13.6) are connected to the mirror-symmetrically opposite secondary cutting edges (14.1 to 14.6) lying opposite one another in mirror symmetry are each separated by a clearance area (15.1 to 15.6) which, at least in the edge regions adjoining the main cutting edges, encloses an internal angle () of between 90 and 60 degrees, preferably exactly 90 degrees, with a plane (H) which is defined by the main cutting edge (13.1 to 13.6) and secondary cutting edge (14.1 to 14.6) adjoining a specific cutting corner (2 to 5, 7 and 8).
5. The indexable cutting insert according to claim 1, wherein the groups of main cutting edges (13.1 to 13.6), secondary cutting edges (14.1 to 14.6), cutting corners (2 to 5, 7, 8), corners and arcuate sections which are rotationally symmetrically opposite one another about the second axis of symmetry (B) are connected to one another by edges (29, 30) or surfaces (15.1 to 15.6) oriented parallel to the first axis of symmetry (A).
6. The indexable cutting insert according to claim 1, wherein the count n is equal to 2 or 3 and thus in each case 4 or 6 main cutting edges (13.1 to 13.6), secondary cutting edges (14.1 to 14.6) and cutting corners (2 to 5, 7, 8) are present, wherein preferably the indexable cutting insert (1), in plan view, shows a diamond-shaped outline or an outline in the form of a three-ray star parallel to the first axis of symmetry (A).
7. The indexable cutting insert according to claim 1, wherein the edge region of the chip face (25, 26 or 40 to 41) adjoining the main cutting edges (13.1 to 13.6) forms a concave recess, forming internal wedge angles () of less than 90 degrees, preferably adjoining which at least one chip breaker (18) is formed.
8. The indexable cutting insert according to claim 1, wherein each chip face (25, 26 or 40 to 41, respectively) associated with a certain pair of main cutting edges and secondary cutting edges (e.g. 13.1 and 14.1) is provided with a marking (11, 12 or 34 to 36, respectively) which is different from all other markings of other chip faces.
9. A cutting insert holder (17) for a turning tool for material processing machines, in particular metal processing machines, for receiving and fixing the indexable cutting insert (1) according to claim 1, with an elongated base body (37) with a polygonal cross-section, preferably with a rectangular cross-section, and a recess (9) for receiving the indexable cutting insert (1) and a structure for releasable connection to a fastening means (19) for the indexable cutting insert (1), the recess (9) having at least one support surface (38) for supporting the indexable cutting insert (1) in a direction radial to the longitudinal axis (L) of the base body (37), preferably also side walls for supporting the indexable cutting insert (1) parallel to the longitudinal axis (L) of the base body (37) and/or in the circumferential direction, wherein the support surface (38) is rotated about the longitudinal axis (L) of the base body (37) and tilted about a second axis which is a line of intersection between the rotated support surface (38) and a plane perpendicular to the longitudinal axis (L) of the base body (38), the smallest thickness of the base body (37) being below the support surface (38) at the outermost end of the base body (37).
10. The cutting insert holder (17) according to claim 9, wherein the support surface (28), in any plane orthogonal to the longitudinal axis (L) of the base body (37), encloses an acute angle with a plane perpendicular to the working plane of the tool, which angle corresponds to the desired clearance angle.
11. The cutting insert holder (17) according to claim 9, wherein the support surface (38), in each plane parallel to the working plane of the tool, encloses with a plane parallel to the longitudinal axis (L) of the base body (37) and transversely to the working plane of the tool an acute angle which corresponds to the cutting edge angle () of the plane (E) extending parallel to the longitudinal central plane of the indexable cutting insert (1) to be inserted and its main cutting edges (13.1 to 13.6).
12. The cutting insert holder according to claim 10 wherein the support surface (38), in each plane parallel to the longitudinal axis (L) of the base body (37) and to the working plane of the tool, encloses with a plane parallel to the longitudinal axis (L) of the base body (37) and transversely to the working plane of the tool an acute angle which corresponds to the angle between the longitudinal central plane of the indexable cutting insert (1) to be inserted and its main cutting edges (13.1 to 13.6) plus or minus a desired tool setting angle.
13. A cutting device, in particular a turning tool for material processing machines, in particular metal processing machines, comprising an indexable cutting insert (1), a rod-shaped cutting insert holder (17) with a recess (9) at one of its ends for receiving the indexable cutting insert (1), and fastening means (19) for releasably fixing the indexable cutting insert (1) in the recess (9) of the cutting insert holder (17), comprising the indexable cutting insert (1) according to claim 1 and a cutting insert holder (17).
14. The cutting device with a cutting insert (1) for reception in a base body (37) of a tool holder, comprising a first front edge (21) and a second front edge (28), the first front edge (21) forming a first cutting corner (2) and a second cutting corner (3) at each end and the second front edge (28) forming a third cutting corner (4) and a fourth cutting corner (5) at each end, wherein a first surface is present between the first cutting corner (2) and the fourth cutting corner (5), wherein a through fastening bore (16) is formed in each case into the first surface and into a second surface, wherein the first surface and the second surface are designed plane-parallel to one another, wherein two main cutting edges (13) each respectively extend from each of the cutting corners (2, 3, 4, 5) up to a section transition and then merge into a side edge (6), wherein the side edges (6) extend to a first insertion edge (29) or to a second insertion edge (30), wherein from the main cutting edges (13) up to the two front edges (21, 28) a first angle is present, wherein the base body (37) has a receptacle with a support surface (38) for the cutting insert (1), wherein the support surface (38) is arranged obliquely to a base in such a way that the first angle is intercepted in such a way that the main cutting edges (13) can be arranged horizontally or parallel to a base.
15. The cutting device according to claim 14, wherein the first front edge (21) is arranged obliquely from the first cutting corner (2) to the second cutting corner (3) at a second angle, and/or that the second front edge (28) is arranged obliquely from the fourth cutting corner (5) to the third cutting corner (4) at a further angle.
16. The cutting device according to claim 14, wherein a fastening means (19) for fixing the cutting insert (1) in the base body (37) can be inserted into the through fastening bore (16) of the first surface or the second surface.
17. The cutting device according to claim 1, wherein a first functional side is formed between the first cutting corner (2) and, on the one hand, the through fixing bore (16), and a second functional side is formed between the fourth cutting corner (5) and, on the other hand, the through fixing bore (16), and/or wherein a fourth functional side is formed between the second cutting corner (3) and, on the one hand, the through fixing bore (16) and a third functional side is formed between the third cutting corner (4) and, on the other hand, the through fixing bore (16).
18. The cutting device according to claim 14, wherein a chip breaker (18) is arranged between the two cutting edges of each of the cutting corners (2, 3, 4, 5).
19. The cutting device according to claim 14, wherein a smooth clearance area (15) is provided between each of the two front edges (21, 28) and the two insertion edges (29, 30).
Description
[0036] For a better understanding of the invention, it is explained in more detail by means of the following figures.
[0037] They each show in a strongly simplified, schematic representation:
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[0052] As an introduction, it should be noted that in the differently described embodiments, identical parts are provided with the same reference signs or the same component designations, whereby the disclosures contained in the entire description can be applied analogously to identical parts with the same reference signs or the same component designations. The positional information chosen for the description, e.g. top, bottom, side, etc., are also related to the figure described and shown directly and must be transferred to the new position when the position is changed.
DESCRIPTION OF FIGURES
[0053] Independent embodiments of the invention features are shown in the figures, whereby the same reference signs or component designations are used for identical parts. In order to avoid unnecessary repetition, reference is made to the detailed description in the respective preceding figures.
[0054]
[0055] In all embodiments according to the invention, at least a first group of main cutting edges 13.1 to 13.3 is arranged n-fold rotationally symmetrically with respect to the first axis of symmetry A. These main cutting edges 13.1 to 13.3 converge with adjacent secondary cutting edges 14.1 to 14.3 in cutting corners 2, 5 and 7the latter for the 3-fold symmetrical shape of
[0056] In addition to the rotational symmetry explained above, indexable cutting inserts 1 in accordance with the invention are also formed rotationally symmetrical by 180 degrees about a second axis of symmetry B lying in their central plane and orthogonal to the first axis of symmetry A. This applies to all counts of rotational symmetry around the first axis of symmetry A, as can be seen, for example, in
[0057] It should be mentioned here that indexable cutting inserts 1 without rotational symmetry could also be used, which have all cutting edges on one and the same side with respect to a fastening arrangement on a cutting insert holder. These types of cutting inserts are then formed preferably only rotationally symmetrical around the second axis of symmetry B, preferably 2-fold rotationally symmetrical.
[0058] At least the main cutting edges 13.1 to 13.6 enclose an acute cutting edge angle as shown in
[0059] Preferably, the rotationally symmetrically opposite cutting corners 2 and 3, 4 and 5 as well as 7 and 8 are each connected by a symmetrical front edge 21, 28 or 31 to 33 with a front edge angle relative to the first axis of symmetry A of between 0 and 30 degrees. The first surface is between the first cutting corner 2 and the fourth cutting corner 5. The first surface is the one flat side of insert 1. A second surface is visible on the other flat side of insert 1. The first surface and the second surface are preferably plane-parallel to each other. Either the first surface or the second surface lies in the working position in a tool holder and the cutting insert 1 is preferably fixed at a right angle to a cutting plane in conjunction with a support surface on the tool holder. Depending on the arrangement of the tool holder or the cutting insert holder, respectively, overhead, inclined or horizontal, the main cutting edges 13 are perpendicular to the cutting insert holder. It is particularly important that the main cutting edges 13 or cutting angles, are at the level of a center line of the rotating workpiece and perpendicular to the tangent at the point of contact with the workpiece, i.e. perpendicular to the vector of the plane of rotation or cutting plane. With a suitable cutting insert holder, any cutting geometries on the main cutting edges and the corresponding cutting corners can be achieved. In most cases, the front edge angle of 0 degrees shown in the figures is selected for the connecting line of the opposing cutting corners 2 and 3 or 4 and 5 and the front edge 21, 28 or 31 to 33 also extends as a straight line.
[0060] The main cutting edges 13.1 to 13.6 merge at the ends remote from cutting corners 2 to 5, 7 and 8 into side edges 6 which are substantially parallel to plane E. These side edges 6 form a corner with an obtuse angle in the middle area of the 2-fold indexable cutting insert 1 and extend after this corner area to the adjacent secondary cutting edge, e.g. for the main cutting edge 13.1 to the secondary cutting edge 14.2 or for the main cutting edge 13.4 to the secondary cutting edge 14.4 (see
[0061] For the embodiments with higher count n of rotational symmetry around the axis A, the side edges extend in a concave shape. The side edges can either be rounded and curved towards the axis of symmetry Aas shown in
[0062] The main cutting edges 13.1 to 13.6 are each connected to the mirror-symmetrically opposite secondary cutting edges 14.1 to 14.6 by a clearance area 15.1 to 15.6. These clearance areas 15.1 to 15.6 are adjacent to the main cutting edges and are located on the rear side of turning tool 1, 17 with respect to the feed direction of the turning tool. Adjacent clearance areas are separated from each other by the front edges 21, 28 and 31 to 33 as well as by the indexable cutting insertion edges 29 and 30. In the case of the 3-fold rotationally symmetrical insert 1 with the curved transitions between the flank surfaces 15.1 to 15.6, these merge into each other via curved surfaces. Furthermore, an optional feature is that the clearance areas 15.1 to 15.6, at least in their edge regions adjacent to the main cutting edges 13.1 to 13.6 with a plane H, which is defined by the main cutting edge 13.1 to 13.6 and secondary cutting edge 14.1 to 14.6 adjacent to a certain cutting corner 2 to 5, 7 and 8and which is indicated by dashes in
[0063] Preferably, the wedge angle is exactly 90 degrees, resulting in clearance areas 15.1 to 15.6 parallel to the first axis of symmetry A. Together with the preferably straight front edges, which are parallel to the axis of symmetry A, this results in a preferred embodiment of the indexable cutting insert whereby the nominal clearance angle is 0 degrees. Due to the completely straight front edges as well as completely flat clearance areas, such indexable cutting inserts 1 can be manufactured particularly easily and without costly reworking by a sintering process. These indexable cutting inserts 1 are easy to demold and are already available in the desired geometric shape immediately after demolding, so they do not require any time-consuming post-processing.
[0064] In the embodiments of
[0065] It is also possible that the clearance areas 15.1 to 15.6 are concave or inwardly angled between the mirror-symmetrically opposite cutting edges 13 and 14. Advantageously, however, they are flat surfaces oriented parallel to the first axis of symmetry.
[0066] For all embodiments of the indexable cutting insert 1 it is advantageous if the edge region of the respective chip face 25, 26 in the 2-fold embodiment of
[0067] For easy orientation of the user when setting up with a new main cutting edge, each chip face 25, 26 and 40 to 42 associated with a particular pair of main cutting edge and secondary cutting edge on the upper side, and the corresponding opposite chip faces on the underside of indexable cutting insert 1, which is not visible in the figures, are preferably provided with a marking 11, 12, 34, 35, 36, which is different from all other markings of other chip faces. The 2-fold rotationally symmetric version of
[0068] For its use in a material processing machine, the indexable cutting insert 1 is inserted into a cutting insert holder 17 and together with this forms the turning tool. An exemplary embodiment of a cutting insert holder is shown in
[0069] In
[0070] In
[0071] The cutting insert holder 17 shown and explained here as an example has an elongated basic body 37 with a polygonal cross-section, preferably a rectangular cross-section. Differently shaped basic bodies 37 are possible and even widely used, for example with a cylindrical, pin-shaped section for mounting on the machine tool and a front end that can be designed essentially as required, to which the cutting insert 1 is attached. At this front end, which faces the workpiece, the base body 37 has a recess 9 for receiving the indexable cutting insert 1 and a structure for detachable connection with a fastening means 19 for the indexable cutting insert 1.
[0072] According to the present invention, the support surface 38 is not parallel to the longitudinal axis L and perpendicular to the feed direction of the turning tool 1, 17, but is tilted about two axes, as can be seen clearly in
[0073] Furthermore, the cutting insert 1 forms a first functional side between the first cutting corner 2 and the through fastening bore 16 and a second functional side between the fourth cutting corner 5 and the through fastening bore 16. In the same way, a fourth functional side is formed between the second cutting corner 3 and the through fastening bore and a third functional side is formed between the third cutting corner 4 and the through fastening bore 16.
[0074] Due to this embodiment of the cutting insert holder 17, an indexable cutting insert 1 inserted into the recess 9 and supported with its underside on the support surface 38 is also positioned in a correspondingly tilted manner and is fed to the workpiece in this tilted orientation, which enables a cutting geometry that is otherwise not possible with this cutting insert 1. With an indexable cutting insert 1 as shown above in the example of 2-fold and 3-fold rotationally symmetrical embodiments, the desired, pre-defined cutting geometries for all existing main cutting edges 13.1 to 13.6 can be produced in the same, exactly reproducible manner in every rotational position and for both the top and bottom of the indexable cutting insert 1, thus achieving a long functional life of a single, usually elaborately manufactured indexable cutting insert 1. The geometric relationships achievable with this method correspond exactly to those given with conventional arrangements, with the difference, however, that the arrangement according to the invention provides a larger number of cutting edges to which this applies.
[0075] If, for example, a clearance angle of 7 degrees is present according to the DIN ISO 1832:2012 standard, this is only present for one side of the cutting insert. With a cutting insert according to the invention with a nominal clearance angle of 0 degrees, the desired clearance angle of real 7 degrees can be achieved in all possible turning and tilting positions by inserting the cutting insert into a suitable cutting insert holder with a tilted support surface for the indexable cutting insert, so that a cutting insert can be used for much longer. This means that the machine can be operated for much longer without changing the cutting insert, which significantly increases productivity.
[0076] For each specific cutting edge angle , which the main cutting edges 13.1 to 13.6 form with the plane E oriented orthogonally to the first axis of symmetry A, which contains the associated cutting corners, a configuration can be achieved by selecting a cutting insert holder 17 with a suitably tilted support surface 38, in which advantageously the respective active main cutting edge 13.1 to 13.6 forms a desired angle with the feed direction V of the turning tool 1, 17, preferably orthogonally to this feed direction V.
[0077] Although the invention was also explained in the preceding description using the example of plate-shaped cutting inserts, its application to other forms of cutting inserts is possible, whereby any adjustments are within the scope of professional skill.
LIST OF REFERENCE CHARACTERS
[0078] 1 Cutting insert [0079] 2 Cutting corner [0080] 3 Cutting corner [0081] 4 Cutting corner [0082] 5 Cutting corner [0083] 6 Side edge [0084] 7 Cutting corner [0085] 8 Cutting corner [0086] 9 Recess [0087] 10 Fastening bore [0088] 11 Marking [0089] 12 Marking [0090] 13 Main cutting edges [0091] 14 Secondary cutting edges [0092] 15 Open spaces [0093] 16 Fastening bore [0094] 17 [0095] 18 Chip breaker [0096] 19 Fastening means [0097] 20 [0098] 21 Front edge [0099] 22 [0100] 23 [0101] 24 [0102] 25 Chip face [0103] 26 Chip face [0104] 27 [0105] 28 Front edge [0106] 29 Insertion edge [0107] 30 Insertion edge [0108] 31 Front edge [0109] 32 Front edge [0110] 33 Front edge [0111] 34 Marking [0112] 35 Marking [0113] 36 Marking [0114] 37 Basic body [0115] 38 Support surface [0116] 39 [0117] 40 Chip surface [0118] 41 Chip surface [0119] 42 Chip surface [0120] A First axis of symmetry [0121] B Second axis of symmetry [0122] E Plane parallel to the plane of symmetry with axis B [0123] H Plane of the main cutting edge and adjacent secondary cutting edge [0124] L Longitudinal axis of main body [0125] . Wedge angle [0126] . Cutting edge angle [0127] . Front edge angle [0128] . Corner angle [0129] . Inner wedge angle