Customizable Slidable Shelving and Support System for Horticulture Applications
20200268152 ยท 2020-08-27
Assignee
Inventors
Cpc classification
Y02A40/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A47B91/002
HUMAN NECESSITIES
International classification
A01G9/02
HUMAN NECESSITIES
Abstract
The invention is a customizable, slidable shelving and support apparati and system for supporting, storing and accessing horticultural and agricultural specimens within growing spaces, allowing growers to utilize the maximum amount of their linear horizontal and vertical grow space and service specific areas of the garden enterprise while also allowing for maximum workspace through the use of a table and track system that provides stackable options of multiple grow layers. A method of using this slidable shelving and support apparati and system is also included.
Claims
1. One or more portable slidable shelving and support apparati with a customizable tier configuration that includes interlocking trays with optional tray inserts comprising: a left side tray portion, a center tray portion and an optional right side tray portion, wherein said left side tray portion, center tray portion, and right side tray portion include a top planar portion wherein said slidable shelving and support apparati also includes a frame comprising a front beam, a sloped gutter, a rear beam, an optional center support cross member, a left upright support panel, and a right upright support panel wherein said rear beam is connected to said upright support panel and wherein a sloped gutter mounts to a backside of left and right upright support panels and is attached to said front beam so that said sloped gutter remains visible and wherein said rear beam is secured in an elevated position relative to said front beam that allows for increased drainage of interlocking trays and wherein said upright support panels include one or more grooved wheels attached to each leg of said upright support panels via an aperture that extends through a wheel axle and a fixture that utilizes said aperture such that said fixture is placed upon a mounted floor track surface wherein said slidable shelving and support apparati provides at least one workstation and/or storage area and thereby provides an optimal growth platform for botanical plants from which botanical extracts are extracted by placement of said support apparati in specific locations within certain geographic regions that include glass enclosed rooms and/or houses.
2. The portable slidable shelving and support apparatus of claim 1, wherein additional features added include a trellis pole located at least one or more of each top corner section of each of said upright support panels and wherein offset slotted mounting apertures exist for one or more upright supports that may be opposing upright supports.
3. The tray inserts of claim 1, wherein said trays inserts have rounded edges and said tray inserts serve as workstation platforms occupied by plants and wherein said tray inserts are tilted downward and allow for water run-off to said sloped gutter.
4. The tray inserts of claim 1, wherein said tray inserts are equal in height to dividing walls of said interlocking trays so that when said tray inserts are set in place, each entire tray insert surface is level in a horizontal direction along a horizontal plane and allows placement of objects on any portion of said tray insert surface.
5. The interlocking trays of claim 1, wherein said interlocking trays are configured to interconnect to provide a configuration as follows; said left side portion (L) is connected to a center portion (C.sub.n) that is connected to a right side portion (R) that depends on a desired total width (d.sub.T) of said slidable shelving and support apparatus, wherein C.sub.n is optional and n=0,1,2 and wherein a width (d) of each interlocking tray is a combined width comprising as d.sub.L a width of said left tray portion, d.sub.Cn a width of said center tray portion and d.sub.R, a width of said right tray portion respectively, where a total width (d.sub.T) of all three tray portions within a fully assembled shelving and support apparatus is determined using Equation (1);
d.sub.T=d.sub.L+d.sub.Cnd.sub.R (1)
6. The interlocking trays of claim 1, wherein each tray includes a predetermined drop along a bottom back panel of said interlocking trays that lock said trays onto said rear beam and a corresponding predetermined drop along said bottom front panel that locks said tray onto said sloped gutter and wherein said gutter locks onto and/or is part of, said front beam.
7. The interlocking trays of claim 1, wherein a front portion of each tray is built without a lip portion so that water is allowed to run into said sloped gutter and may also include an optional angled left side tab on a front left portion of said left tray and an angled right side tab on a front right portion of said right tray that directs a flow of water inward that thereby assures water falls into said sloped gutter and prevents said tray inserts from sliding out of place.
8. The interlocking trays of claim 1, wherein said trays include two or more hanging orifices in a rear wall of said interlocking trays that provide an ability for hanging said interlocking trays in a position that allows for time savings in cleaning/pressure washing said interlocking trays.
9. The portable slidable shelving and support apparatus of claim 1,wherein said slidable shelving is a two-tiered customizable slidable shelving and support system connected in series to another bay by sharing a single support upright consisting of a base channel support panel connected to an extension upright via a securing sleeve with driveshafts that connect each driven wheel axle along an entire length of said connected slidable shelving and support apparatus and is protected from accidental bending by drive shaft covers secured by bolts to both a front face and a top face of one or more wheel channels.
10. The portable slidable shelving and support apparatus of claim 9, wherein said drive shaft is connected to a drive axle of a drive wheel that is supported by two flange bearings bolted to a base wheel channel that allows for a portion of a base channel support panel using a securing sleeve that can also support an upright.
11. A method for using one or more portable slidable shelving and support devices with customizable tier configurations that utilize interlocking trays with optional tray inserts comprising: a left side tray portion, a center tray portion and an optional right side tray portion, wherein said left side tray portion, center tray portion, and right side tray portion include a top planar portion wherein said slidable shelving and support apparati also includes a frame comprising a front beam, a sloped gutter, a rear beam, an optional center support cross member, a left upright support panel, and a right upright support panel wherein said rear beam is connected to said upright support panel and wherein a sloped gutter mounts to a backside of left and right upright support panels and is attached to said front beam so that said sloped gutter remains visible and wherein said rear beam is secured in an elevated position relative to said front beam that is allowing for increasing drainage of interlocking trays and wherein said upright support panels include one or more grooved wheels attached to each leg of said upright support panels via an aperture extending through a wheel axle and a fixture utilizing said aperture such that said fixture is placed upon a mounted floor track surface wherein said slidable shelving and support apparati are providing at least one workstation and/or storage area and thereby providing an optimal growth platform for botanical plants from which botanical extracts are extracted by placement of said support apparati in specific locations within certain geographic regions including glass enclosed rooms and/or houses.
12. The method of claim 11, wherein additional features added include a trellis pole located at least one or more of each top corner section of each of said upright support panels and wherein offset slotted mounting apertures exist for one or more upright supports that may be opposing upright supports.
13. The tray inserts of claim 11, wherein said trays inserts have rounded edges and said tray inserts serve as workstation platforms occupied by plants and wherein said tray inserts are tilted downward and allow for water run-off to said sloped gutter.
14. The tray inserts of claim 11, wherein said tray inserts are equal in height to dividing walls of said interlocking trays so that when said tray inserts are set in place, each entire tray insert surface is level in a horizontal direction along a horizontal plane and allows placement of objects on any portion of said tray insert surface.
15. The interlocking trays of claim 11, wherein said interlocking trays are configured to interconnect to provide a configuration as follows; said left side portion (L) is connected to a center portion (C.sub.n) that is connected to a right side portion (R) that depends on a desired total width (d.sub.T) of said slidable shelving and support apparatus, wherein C.sub.n is optional and n=0,1,2 and wherein a width (d) of each interlocking tray is a combined width comprising as d.sub.L a width of said left tray portion, d.sub.Cn a width of said center tray portion and d.sub.R, a width of said right tray portion respectively, where a total width (d.sub.T) of all three tray portions within a fully assembled shelving and support apparatus is determined using Equation (1);
d.sub.T=d.sub.L+d.sub.Cn+d.sub.R (1)
16. The interlocking trays of claim 11, wherein each tray includes a predetermined drop along a bottom back panel of said interlocking trays that lock said trays onto said rear beam and a corresponding predetermined drop along said bottom front panel that locks said tray onto said sloped gutter and wherein said gutter locks onto and/or is part of, said front beam.
17. The interlocking trays of claim 11, wherein a front portion of each tray is built without a lip portion so that water is allowed to run into said sloped gutter and may also include an optional angled left side tab on a front left portion of said left tray and an angled right side tab on a front right portion of said right tray that directs a flow of water inward that thereby assures water falls into said sloped gutter and prevents said tray inserts from sliding out of place.
18. The interlocking trays of claim 11, wherein said trays include two or more hanging orifices in a rear wall of said interlocking trays that provide an ability for hanging said interlocking trays in a position that allows for time savings in cleaning/pressure washing said interlocking trays.
19. The portable slidable shelving and support apparatus of claim 11,wherein said slidable shelving is a two-tiered customizable slidable shelving and support system connected in series to another bay by sharing a single support upright consisting of a base channel support panel connected to an extension upright via a securing sleeve with driveshafts that connect each driven wheel axle along an entire length of said connected slidable shelving and support apparatus and is protected from accidental bending by drive shaft covers secured by bolts to both a front face and a top face of one or more wheel channels.
20. The portable slidable shelving and support apparatus of claim 19, wherein said drive shaft is connected to a drive axle of a drive wheel that is supported by two flange bearings bolted to a base wheel channel that allows for a portion of a base channel support panel using a securing sleeve for an upright.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
[0072] Disclosed below are several drawings that provide for a slidable support frame for the accessibility and portability which is needed to accelerate plant growth and more specifically for accelerated plant growth primarily in greenhouses.
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[0074] The wheels roll on the two-piece mounted floor track consisting of an extruded aluminum track [114] and a steel bar [150]. A diagonal support [141] connects the base channel of left upright support panel [110] and the base channel of right upright support panel [110]. An optional drive box [143] mounts to the exterior of one or more uprights [110] and connects via a sprocket to the axle on the driven grooved wheel [112]. Driveshafts [139] connect each driven wheel [112] axle along the entire length of the connected slidable shelving and support system/apparatus [100] and is protected from accidental bending by the drive shaft cover [142] (further shown in
[0075] Optional features can be added, such as a trellis pole [115], depicted at each top corner of the upright support panels [110].
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[0077] Optional Anti-Tip brackets [145] can be secured to the base channels [140] of uprights to prevent any potential tipping related to seismic events or improper use.
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[0080] The left tray (L) [105] is depicted in
[0081] The tray insert [117], as shown in
[0082] The interlocking trays [105,106,107] may be constructed of fordable metal (or thermoplastic) and designed to interconnect in the following configuration,
L [105].fwdarw.Cn [106].fwdarw.R [107]
[0083] depending on the desired total width (dT) of the slidable shelving and support system [100], where Cn is optional and n=0,1,2
[0084] and wherein the width (d) of each tray is normally at least 24 inches or 2 foot wide, and provided as dL (width of left tray [105]), dCn, and dR, respectively, where the total width (dT)
[0085] of the trays [105, 106, 107] within the assembled shelving unit is determined by utilizing Equation (1).
d.sub.T=d.sub.L+d.sub.Cn+d.sub.R (1)
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[0087] Each interlocking tray [105,106,107] in this instance, exhibits a three-quarter-inch () drop along the bottom back panel of the tray that locks the tray onto the rear beam [125] and a inch drop along the bottom front panel locks the tray onto the sloped gutter [109] which locks on to or is part of, the front beam [108]. The front of each tray [105,106,107] does not include a lip, thereby allowing water to run off into a sloped gutter [109]. Hanging orifices [210] in the rear wall [209] of the interlocking trays [105,106,107] are included for hanging the trays for cleaning/pressure washing. The left tray [105] of
[0088] In a further embodiment, the interlocking trays [105, 106, 107] can be used without an interlocking feature, allowing for less assembly and materials for production. The interlocking feature can also be provided as a rubber u-channel for watertight seal placed over the adjacent dividing walls of the interlocking trays [105,106,107].
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[0094] An extension upright [148] is connected to a base channel [140] upright support panel [110] by a securing sleeve [119].
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[0097] The front beam [108], sloped gutter [109] and the rear beam [125] are, in this case, constructed of steel. All of these features can be powder coated and it is possible that proper thermoplastics can be employed that function as well or better than steel or other construction metals.
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[0099] Regarding the base channel [140], which has an axle bolt hole on one side to mount a bearing wheel [144] and an axle hole on the other side to mount a driven wheel [112], the driven wheel is attached via two flange bearings and a keyway is used to prevent free rotation. The axle protrudes outward on either side and can connect to either a sprocket housed internally in the drive box [143], a drive shaft [139], or nothing at all. The base channel [140] is beveled in the center to reduce weight and improve airflow along the floor plane. Other tapped holes are found on the channel to mount other features such as, optional Anti-Tip brackets [145] and diagonal cross supports [141]. The use of a horizontal diagonal cross support [141] between each upright support panel [110] further imparts shear stress resistance support to the structure.
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[0102] The securing sleeve [119] can connect various part options and provides structural rigidity to the overall system [100].
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[0104] Rather than tear drop style orifices the slidable shelving and support system [100] will use slit orifices [111], although another shaped orifice can be employed if desired. The slit orifices [111] are designed for ease of assembly, customization, and disassembly of the shelving and support system [100].
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[0109] The customizable, slidable shelving and support system is offered in a standard eight (8) foot assembly configuration, represented as L.fwdarw.Cn=2.fwdarw.R, including a left tray, two center trays, and a right tray. Customization of the tray connections to include L.fwdarw.Cn=1.fwdarw.R or L.fwdarw.Cn=0.fwdarw.R requires the separate purchase of custom front and rear beams in four (4) and or six (6) foot lengths in order to accommodate a change in the number of center trays from Cn=2 to Cn=0,1.
[0110] The L.fwdarw.Cn=2.fwdarw.R embodiment is the standard from which any customization would occur.
[0111] In a one embodiment the interlocking trays are constructed from 6061 aluminum at a thickness of 1.57 mm, or any metal that can withstand constant exposure to water, support significant amounts of weight, and can withstand the placement of and maintain a welded seam.
[0112] In another embodiment the interlocking trays are powder coated if they are metallic.
[0113] In an additional embodiment, the trays and tray inserts may be rectangular, square, round, trapezoidal, triangular or of any desired shape for the space allowed and of sufficient strength and may incorporate a smooth or textured surface.
[0114] In an additional embodiment, the customizable shelving and support system can be used in outdoor greenhouses and by agricultural farmers, as the system has been constructed from materials that will not rust in wet conditions, includes no mechanical or electrical parts, and can be secured to prevent movement as needed.
[0115] Methods of locking and unlocking the track wheel system such as utilizing a pin, pawl, brake, clamp, or stop that can be activated manually or remotely by hydraulic, pneumatic, electro-magnetic, electro-mechanical means will be apparent to one skilled in the art, and can be employed as desired.
[0116] While the principles of this invention have been described in connection with specific embodiments, it should be understood clearly that these descriptions are made only by way of example and are not intended to limit the scope of the invention.