FABRIC WITH BARBS COATED WITH A WATER-SOLUBLE MATERIAL

20180008390 · 2018-01-11

    Inventors

    Cpc classification

    International classification

    Abstract

    The present invention relates to a prosthetic fabric comprising an arrangement of yarns defining at least two faces for said fabric, said fabric comprising, on at least one of its faces, one or more barbs that protrude outwards relative to said face, characterized in that said barbs are covered with a coating made of a water-soluble biocompatible material. The invention also relates to a process for obtaining such a fabric and to prostheses obtained from such a fabric.

    Claims

    1-12. (canceled)

    13. A prosthetic fabric comprising an arrangement of yarns defining at least two faces, the fabric comprising on at least one of the faces, one or more barbs that protrude outward relative to the face, each barb including a head portion and a shaft portion, wherein the head portion is covered with a coating made of a water-soluble biocompatible material and the shaft portion remains uncoated.

    14. The prosthetic fabric according to claim 13, wherein the water-soluble biocompatible material is selected from the group consisting of polyethylene glycols (PEGs), polyvinyl acetates (PVAs), gelatin, polyglucuronic acid, hyaluronic acid, carboxymethylcellulose, cellulose ethers, chitosans and mixtures thereof.

    15. The prosthetic fabric according to claim 13, wherein the water-soluble biocompatible material comprises a polyethylene glycol having a molar mass of less than or equal to 40,000 Da.

    16. The prosthetic fabric according to claim 15, wherein the molar mass varies from 1,000 to 20,000 Da.

    17. The prosthetic fabric according to claim 13, wherein the water-soluble biocompatible material comprises a mixture comprising a first polyethylene glycol having a molar mass of around 1,000 Da and a second polyethylene glycol having a molar mass different from 1,000 Da.

    18. The prosthetic fabric according to claim 13, wherein the water-soluble biocompatible material comprises a mixture comprising a first polyethylene glycol having a molar mass of 1,000 Da and a second polyethylene glycol having a molar mass of 2,000 Da or 4,000 Da.

    19. The prosthetic fabric according to claim 17, wherein a mass of the mixture coating the barbs ranges from 20% to 110% relative to a mass of the fabric.

    20. The prosthetic fabric according to claim 17, wherein a mass of the mixture coating the barbs ranges from 30% to 100% relative to a mass of the fabric.

    21. The prosthetic fabric according to claim 17, wherein a mass of the mixture coating the barbs ranges from 38% to 55% relative to a mass of the fabric.

    22. The prosthetic fabric according to claim 13, wherein portions of the face positioned between the barbs are free of the coating.

    23. The prosthetic fabric according to claim 13, wherein the barbs covered with the coating are configured to be temporarily entangled with one another while remaining easily separated by sliding over one another.

    24. The prosthetic fabric according to claim 13, wherein the fabric comprises a configuration for delivery in which the fabric is wound around on itself and the coated barbs are temporarily entangled with one another, and the fabric further comprises a deployed configuration wherein the fabric is unwound and the coated barbs are configured to disentangle by sliding over one another.

    25. A process for covering a prosthetic fabric comprising an arrangement of yarns defining at least two faces, the prosthetic fabric comprising on at least one of the faces, one or more barbs that protrude outwards relative to the face, each barb including a head portion and a shaft portion, comprising the steps of: preparing a composition including at least one water-soluble biocompatible material in a liquid state; and applying a layer of the composition to a head portion of the one or more barbs, wherein the shaft portion of the one or more barbs remains uncoated.

    26. The process according to claim 25, wherein the applying step is carried out using a roll.

    27. The process according to claim 25, wherein the preparing step includes solubilizing the water-soluble biocompatible material in water, and optionally heating the composition to the melting point of the water-soluble biocompatible material.

    28. The process according to claim 25, wherein the preparing step includes heating the water-soluble biocompatible material alone, to a temperature above the melting point of the water-soluble material.

    29. The process according to claim 25, wherein the water-soluble biocompatible material comprises a mixture comprising a first polyethylene glycol having a molar mass of around 1,000 Da and a second polyethylene glycol having a molar mass different from 1,000 Da.

    30. The process according to claim 25, wherein the water-soluble biocompatible material comprises a mixture comprising a first polyethylene glycol having a molar mass of 1,000 Da and a second polyethylene glycol having a molar mass of 2,000 Da or 4,000 Da.

    31. The process according to claim 29, wherein a mass of the mixture applied to the barbs ranges from 20% to 110% relative to a mass of the fabric.

    32. The process according to claim 29, wherein a mass of the mixture applied to the barbs ranges from 30% to 100% relative to a mass of the fabric.

    33. The process according to claim 29, wherein a mass of the mixture applied to the barbs ranges from 38% to 55% relative to a mass of the fabric.

    34. The process according to claim 25, wherein the barbs including the layer are configured to be temporarily entangled with one another while remaining easily separated by sliding over one another.

    35. A prosthesis for the treatment of hernias manufactured from the process according to claim 25.

    Description

    [0030] The present invention will now be described in greater detail with the aid of the following description and appended figures in which:

    [0031] FIG. 1 is a schematic cross-sectional view of a prosthetic fabric with barbs from the prior art;

    [0032] FIG. 2 is a schematic cross-sectional view of a prosthetic fabric according to the invention; and

    [0033] FIG. 3 is a schematic cross-sectional view of another embodiment of a fabric according to the invention.

    [0034] According to the present application, the expression “prosthetic fabric” is understood to mean any fabric obtained by an arrangement or an assembly of biocompatible yarns, fibres, filaments and/or multifilaments, such as a knitting, weaving, braiding or non-woven arrangement or assembly. The arrangement of yarns of the fabric according to the invention defines at least two opposite faces. The prosthetic fabric according to the invention also comprises barbs that protrude from at least one of these two faces. These barbs may protrude from said face substantially perpendicular to the plane of said face or alternatively along one or more planes inclined relative to the plane of said face. These barbs are intended to function as fastening means, either by becoming entangled in one or more arrangements of yarns, fibres, filaments and/or multifilaments of another prosthetic fabric, or by anchoring to the biological tissues, such as for example an abdominal wall.

    [0035] The barbs of the prosthetic fabric according to the invention may be formed from yarns, for example, hot-melt monofilament yarns directly resulting from the arrangement of yarns forming the fabric. Such fabrics and barbs and also their manufacturing process are, for example, described in applications WO 01/81667, DE 198 32 634 or else in patents U.S. Pat. No. 6,596,002, U.S. Pat. No. 5,254,133.

    [0036] In such cases, for example, the barbs are formed from monofilament yarns made of polylactic acid.

    [0037] Alternatively, the barbs of the prosthetic fabric according to the invention may be any hook produced from any biocompatible material, attached to the arrangement of yarns forming said fabric, whether these hooks were incorporated into said fabric during the manufacture (braiding, knitting, weaving, etc.) of said arrangement of yarns or were added afterwards.

    [0038] The yarns, or fibres or filaments and/or multifilaments forming the arrangement of yarns of the fabric according to the invention may be produced from any biodegradable or non-biodegradable biocompatible material. Thus, the biodegradable materials suitable for the yarns of the fabric of the present invention may be chosen from polylactic acid (PLA), polyglycolic acid (PGA), oxidized cellulose, polycaprolactone (PCL), polydioxanone (PDO), trimethylene carbonate (TMC), polyvinyl alcohol (PVA), polyhydroxyalkanoates (PHAs), polyamides, polyethers, copolymers of these compounds and mixtures thereof. The non-biodegradable materials suitable for the yarns of the fabric of the present invention may be chosen from polyethylene terephthalate (PET), polyamides, aramids, expanded polytetrafluoroethylene, polyurethane, polyvinylidene difluoride (PVDF), polybutyl esters, PEEK (polyether ether ketone), polyolefins (such as polyethylene or polypropylene), copper alloys, silver alloys, platinum, medical grades of steel such as medical grade stainless steel, and combinations thereof.

    [0039] In one embodiment of the invention, the prosthetic fabric may be provided with barbs on both its faces.

    [0040] The barbs of the prosthetic fabric according to the invention are covered with a water-soluble biocompatible material.

    [0041] The expression “water-soluble material” is understood within the meaning of the present application, to mean a material capable of dissolving in an aqueous composition such as water or biological fluids, for example at ambient temperature, either approximately at a temperature of around 20 to 25° C., or at any higher temperature and in particular at the temperature of the human body, in other words at a temperature of around 37° C.

    [0042] Preferably, the water-soluble material is in set or solid form at ambient temperature and/or at the storage temperature of the fabric according to the invention, i.e. at a temperature approximately less than or equal to approximately 35° C., when it is not in contact with an aqueous composition.

    [0043] In one embodiment of the invention, said water-soluble material is biodegradable.

    [0044] The term “biodegradable” is understood, within the meaning of the present application, to mean a material capable of being resorbed, absorbed and/or degraded by the tissues or washed from the implantation site and disappearing in vivo after a certain time, which may vary, for example, from a few hours to a few months, depending on the chemical nature of the material.

    [0045] In one embodiment, said water-soluble material is chosen from polyethylene glycols (PEGs), polyvinyl acetates (PVAs), gelatin, polyglucuronic acid, hyaluronic acid, carboxymethyl cellulose, cellulose ethers, chitosans and mixtures thereof.

    [0046] For example, said water-soluble material is a polyethylene glycol having a molar mass of less than or equal to 40 000 Da, preferably less than or equal to 20 000 Da. Said molar mass may vary from 1000 to 20 000 Da. The polyethylene glycols having such molar masses are particularly biodegradable.

    [0047] In one embodiment, said water-soluble material comprises at least one polyethylene glycol having a molar mass of around 1000 Da. Such a polyethylene glycol enables an improved solubilization.

    [0048] In one embodiment, said water-soluble material also comprises a polyethylene glycol having a molar mass different from 1000 Da.

    [0049] In order to prepare a fabric according to the invention, a prosthetic fabric is generally provided comprising an arrangement of yarns defining at least two faces for said fabric, said fabric comprising, on at least one of its faces, one or more barbs that protrude outwards relative to said face: such fabrics may be prepared, for example, as described in WO 01/81667.

    [0050] Fabrics with barbs that are suitable for the present invention are also available commercially from the company Sofradim Production under the trade name Parietex® Progrip or else Parietene® Progrip.

    [0051] The composition comprising the water-soluble material may be prepared in the form of a solution in water, if necessary by heating the solution up to the melting point of the material used. Alternatively, the composition may be prepared by heating the material alone, to a temperature above or equal to the melting point of said material, so as to obtain a liquid or viscous composition.

    [0052] The composition comprising the water-soluble material in the liquid state preferably has a viscosity that enables it to be taken up using a brush or a roll. The composition is then applied to the barbs, for example with a brush or a roll. For a distribution of the composition over the barbs that is as homogeneous as possible, it is preferable to use a roll. It is also possible to vary the viscosity of the material composition, either by adapting the temperature, or by adapting the concentration of material in the composition, depending on whether it is desired to obtain a material that dissolves rapidly or not in contact with water and/or biological fluids after drying.

    [0053] Once the composition comprising the material is applied to the barbs, it is left to dry and/or cool. In particular, when the composition is a solution of the water-soluble material in water, the composition is left to dry so that the water evaporates and so that essentially only the water-soluble material remains on the barbs in the end. If the composition was heated during the solubilization of the water-soluble material, the composition is also left to cool. When the composition consists of the water-soluble material alone, heated to the liquid state, the composition is left to cool to a temperature below the melting point of said material. During the drying and/or cooling as described above, the composition of water-soluble material spread over the barbs sets and coats the head of the barbs. Thus, the head of the barbs has a particularly smooth surface. When two barbs come into contact with one another, they slide over one another without putting up any resistance.

    [0054] Thus, when the surgeon wishes to implant a prosthesis formed from a fabric according to the invention, he can easily wind this prosthesis around itself by folding the face provided with covered barbs towards the inside or towards the outside. Thus, the barbs are protected from rubbing against the walls of the trocar or against any other exterior element of the environment.

    [0055] Once the prosthesis is conveyed to the implantation site via the trocar, the prosthesis can be unwound and deployed easily since the barbs, covered with the water-soluble material still in set form, slide over one another and do not put up any resistance. Thus, even if the barbs have become entangled during the winding of the prosthesis, it is easy to disentangle them.

    [0056] The prosthesis is deployed and the barbs come, little by little, into contact with the biological fluids within which they gradually dissolve. During this gradual solubilization, which may last from a few seconds to a few minutes, the surgeon may also move the prosthesis easily in order to position it correctly with respect to the hernia defect to be filled in for example, or with respect to another prosthetic fabric present to which the surgeon wishes to attach the prosthesis.

    [0057] Once all the water-soluble material present on the barbs of the fabric of the prosthesis has been dissolved in the biological fluids, optionally with the help of a saline solution that the surgeon adds in order to accelerate the solubilization of the water-soluble material, the barbs regain their coupling properties, due for example to the nature of the material forming them, and also their hook shape. The prosthesis can then be fastened, either to another fabric, or to a biological wall, the barbs not having been subjected to any damage during the transport of the prosthesis in the channel of the trocar.

    [0058] The following examples illustrate the invention.

    EXAMPLE 1

    [0059] A prosthetic fabric, having a size of 15×10 cm.sup.2 and comprising barbs as described in WO 01/81667 is provided. The barbs are produced from a monofilament yarn made of polylactic acid (PLA).

    [0060] A schematic representation of a cross section of such a fabric is given in FIG. 1: the fabric 1 is formed from an arrangement 2 of yarns defining two opposite faces 2a and 2b. The fabric 1 comprises, on its face 2a, barbs 3 that protrude from this face. Each barb 3 is provided with a shaft 3a and a head 3b. As can be seen in this FIG. 1, the heads 3a of the barbs have asperities 4 that contribute to the coupling properties of the barbs.

    [0061] 5 g of polyethylene glycol having a molar mass of 4000 (PEG 4000 from FLUKA) the melting point of which is between 53° C. and 59° C., was heated at 60° C. in order to obtain a homogeneous liquid. The barbs of the prosthetic fabric were coated with the PEG 4000 in the liquid state using a brush or by immersing the barbs in the liquid PEG 4000 composition.

    [0062] For example, if a brush is used, and as a function of the viscosity of the PEG 4000 composition, the coating may be carried out by several successive passes of brushes over the barbs.

    [0063] The thus covered fabric was then left to cool at ambient temperature (at around 20° C.). The PEG 4000 composition set and coated the barbs, covering them with a smooth solid coating.

    [0064] A schematic representation of a cross section of such a fabric 5 according to the invention is given in FIG. 2: the prosthetic fabric 5 according to the invention comprises barbs 3 coated with a water-soluble material, in the form of a solid layer 6 in the example represented. The solid layer 6 of water-soluble material, namely polyethylene glycol having a molecular weight of 4000 in the present example, completely coats the head 3b of each barb 3 and also a portion of the shaft 3a. As can clearly be seen in FIG. 2, the surface of the layer 6 is smooth and the heads 3b of the barbs 3 no longer have asperities 4 accessible to any other fabric.

    [0065] Thus, the coating of the barbs with PEG 4000 reduces the coupling of the fabric and facilitates its handling. Under the conditions used, the mass of PEG 4000 added corresponds to around 50% of the mass of initial fabric. The fabric with the coated barbs was then washed in water at 37° C.: the barbs regain their coupling properties.

    [0066] It is possible to manufacture prostheses for the treatment of hernias from fabric with barbs coated with polyethylene glycol as described in the present example, by cutting a rectangular or round shape, or a shape suitable for the anatomy of the organ to be treated, in said fabric.

    [0067] The fabric with barbs coated with polyethylene glycol as described in the present example is particularly suitable for the manufacture of prostheses for the treatment of hernias via coelioscopy. Indeed, such prostheses may be wound around themselves, with the barbs on the inside and/or on the outside and may be transported thus in the channel of a trocar to the implantation site without risk of damaging the barbs. Furthermore, due to their water-soluble polyethylene glycol coating, the barbs do not obstruct the deployment firstly of the prosthesis once it has been released from the trocar at the implantation site: after a few seconds, after solubilization of the polyethylene glycol by the biological fluids, the barbs regain their coupling properties and may be used to fasten the prosthesis in the manner desired by the surgeon.

    EXAMPLE 2

    [0068] The same initial prosthetic fabric as in EXAMPLE 1 above and represented in FIG. 1 is provided.

    [0069] Four mixtures were prepared with different proportions of polyethylene glycol having a molar mass of 4000 (PEG 4000 from FLUKA) and of polyethylene glycol having a molar mass of 1000 (PEG 1000 from FLUKA, the melting point of which is between 33° C. and 39° C.) as presented in Table 1 below. These mixtures were heated at 60° C. so as to obtain a homogeneous liquid. The barbs of samples of the prosthetic fabric were coated with said mixtures using a brush.

    TABLE-US-00001 TABLE 1 Proportions of PEG 1000 and PEG 4000 of the various mixtures (proportions given by weight) Mixture PEG 1000/PEG 4000 proportion No. 1 10/90 No. 2 30/70 No. 3 25/75 No. 4 50/50

    [0070] A prosthetic fabric 5 according to the invention as represented in FIG. 2 is obtained.

    [0071] The coating of the barbs with the polyethylene glycol mixtures reduces the coupling of the fabric and facilitates its handling. Under the conditions used, the mass of mixture added varies from 30% to 100% relative to the mass of initial fabric. This data is presented in Table 2.

    TABLE-US-00002 TABLE 2 Mass of fabric and of mixture of the various samples (referred to as Grip 1 to 9) Mass of Mass of Mass of mixture (mg)/ fabric mixture mass of fabric (mg) Sample (mg) Mixture (mg) ratio Grip 1 255 No. 1 303 1.19 Grip 2 519 No. 1 388 0.75 Grip 3 397 No. 1 212 0.53 Grip 4 713 No. 4 434 0.61 Grip 5 638 No. 4 354 0.55 Grip 6 613 No. 3 468 0.76 Grip 7 600 No. 3 367 0.61 Grip 8 627 No. 2 376 0.60 Grip 9 776 No. 2 216 0.28

    [0072] Solubilization Tests of the Mixtures:

    [0073] In order to evaluate the time needed to solubilize the mixtures added to the barbs of the prosthetic fabric, the samples prepared as described above were introduced into water at 37° C. for a few seconds, until the barbs regain their coupling capabilities.

    [0074] These tests showed that the mixtures solubilize rapidly (Table 3 below), and that the time needed to regain the coupling properties of the barbs is of the order of 20 seconds.

    TABLE-US-00003 TABLE 3 Solubilization time and masses of the mixtures after the tests of solubilization in water (N/A: not applicable) Mass of mixture Dissolution time in remaining after % of mixture Sample water at 37° C. (s) solubilization (mg) remaining Grip 1 N/A 1 0.33 Grip 2 10 91 23.45 Grip 3 20 48 22.64 Grip 4 10 73 16.82 Grip 5 20 30 8.47 Grip 6 18 59 12.85 Grip 7 10 63 18.00 Grip 8 18 5 1.33 Grip 9 10 32 16.49

    EXAMPLE 3

    [0075] The same initial prosthetic fabric as in EXAMPLE 1 above, described in FIG. 1, is provided.

    [0076] Seven mixtures were prepared with different proportions of polyethylene glycol having a molar mass of 4000 (PEG 4000 from FLUKA), of polyethylene glycol having a molar mass of 2000 (PEG 2000 from FLUKA) and of polyethylene glycol having a molar mass of 1000 (PEG 1000 from FLUKA) as presented in Table 4 below. These mixtures were heated at 60° C. so as to obtain a homogeneous liquid. The barbs of samples of the prosthetic fabric were coated with the mixtures using a brush.

    TABLE-US-00004 TABLE 4 Proportions of PEG 1000, PEG 2000 and PEG 4000 of the various mixtures (proportions given by weight) Mixture PEG 1000/PEG 2000 PEG 1000/PEG 4000 No. 1 10/90 No. 2 30/70 No. 3 25/75 No. 4 50/50 No. 5  0/100 No. 6 50/50  No, 7 30/70 

    [0077] A prosthetic fabric 5 according to the invention as represented in FIG. 2 is obtained.

    [0078] The coating of the barbs with the mixtures described in Table 4 reduces the coupling of the fabric and facilitates its handling. Under the conditions used, the mass of mixture added varies from 20% to 110% relative to the mass of the initial fabric. This data is presented in Table 5 below.

    TABLE-US-00005 TABLE 5 Mass of fabric and of mixture of the various samples (referred to as Grip 10 to 28) Mass of Mass of Mixture mass (mg)/ fabric mixture fabric mass (mg) Sample (mg) Mixture (mg) ratio Grip 10 650 No. 5 651 1.00 Grip 11 821 No. 2 472 0.57 Grip 12 698 No. 4 242 0.35 Grip 13 610 No. 5 142 0.23 Grip 14 490 No. 2 264 0.54 Grip 15 474 No. 2 527 1.10 Grip 16 554 No. 5 427 0.77 Grip 17 637 No. 5 458 0.72 Grip 18 609 No. 4 477 0.78 Grip 19 575 No. 4 165 0.29 Grip 20 561 No. 6 314 0.56 Grip 21 450 No. 2 228 0.51 Grip 22 637 No. 6 229 0.36 Grip 23 526 No. 2 107 0.20 Grip 24 529 No. 6 390 0.74 Grip 25 634 No. 7 434 0.68 Grip 26 624 No. 6 200 0.32 Grip 27 598 No. 7 229 0.38 Grip 28 665 No. 7 254 0.38

    [0079] Solubilization Tests of the Mixtures:

    [0080] In order to evaluate the time needed to solubilize the mixtures added to the barbs of the fabric, the samples prepared as described above were kept on wipes moistened with water at 40° C. for several predefined times (10, 15 and 20 seconds). At the end of the aforementioned times, the coupling properties of the barbs were evaluated and also the mass of residual mixture on the samples.

    [0081] These tests showed that the mixture solubilizes rapidly (see Tables 6 to 8 below), and that the time needed to regain the coupling properties of the barbs is of the order of 20 seconds.

    TABLE-US-00006 TABLE 6 Mass of the mixture after solubilization tests on wipes moistened with water at 40° C., as a function of the solubilization time (N/A: not applicable) Mass of Mass of Mass of Mass of mixture at 10 s mixture at 15 s mixture at 20 s mixture at 30 s Sample (mg) (mg) (mg) (mg) Grip 15 N/A N/A 304 252 Grip 17 282 N/A 184 N/A Grip 18 396 N/A 335 N/A Grip 21 106 N/A 84 N/A Grip 22 101 N/A 47 N/A Grip 25 N/A 128 110 N/A

    TABLE-US-00007 TABLE 7 Mass of mixture (mg)/mass of fabric (mg) ratio after solubilization tests on wipes moistened with water at 40° C., as a function of the solubilization time (N/A: not applicable) Mass of Mass of Mass of Mass of mixture (mg)/ mixture (mg)/ mixture (mg)/ mixture (mg)/ mass of fabric mass of fabric mass of fabric mass of fabric (mg) ratio at (mg) ratio at (mg) ratio at (mg) ratio at Sample 10 s 15 s 20 s 30 s Grip 15 N/A N/A 0.64 0.53 Grip 17 0.44 N/A 0.29 N/A Grip 18 0.65 N/A 0.55 N/A Grip 21 0.23 N/A 0.18 N/A Grip 22 0.16 N/A 0.07 N/A Grip 25 N/A 0.20 0.17 N/A

    TABLE-US-00008 TABLE 8 % of mixture remaining after solubilization tests on wipes moistened with water at 40° C., as a function of the solubilization time (N/A: not applicable) % mixture at % mixture at % mixture at % mixture at Sample 10 s 15 s 20 s 30 s Grip 15 N/A N/A 57.7 47.8 Grip 17 61.6 N/A 40.2 N/A Grip 18 83.0 N/A 70.2 N/A Grip 21 46.5 N/A 36.8 N/A Grip 22 44.1 N/A 20.5 N/A Grip 25 N/A 29.5 25.3 N/A

    [0082] Tables 6 to 8 show that the amount of mixture deposited at the start plays an important role in its solubilization: for samples having a small amount of mixture, almost all the mixture deposited is found on the barbs of the fabric, which are directly in contact with the wet wipes at the time of the solubilization.

    [0083] It should also be observed that the addition of PEG 1000 facilitates the solubilization. The residual amount of PEG will be lower, in a shorter period of time.

    [0084] Stability of the Coating:

    [0085] Given the low melting point of PEG 1000 (33° C. to 39° C.), some tests were carried out in order to evaluate the stability of the coating at 40° C. After 24 hours in an oven at 40° C., a sample coated only with PEG 1000 shows that under these conditions the PEG 1000 melts. On the other hand, the fabric coated with PEG 1000/PEG 4000 or else PEG 1000/PEG 2000 mixtures does not exhibit any modification of the coating under these same conditions.

    [0086] The addition of PEG 1000 is advantageous for a rapid solubilization of the PEG mixture.

    EXAMPLE 4

    [0087] The same initial prosthetic fabric as in EXAMPLE 1 above and represented in FIG. 1 is provided.

    [0088] Four mixtures were prepared with different proportions of polyethylene glycol having a molar mass of 2000 (PEG 2000 from FLUKA) and of polyethylene glycol having a molar mass of 1000 (PEG 1000 from FLUKA) as presented in Table 9 below. These mixtures were heated at 60° C. so as to obtain a homogeneous liquid. The barbs of samples of the fabric were coated with the mixtures using a foam roll.

    TABLE-US-00009 TABLE 9 Proportions of PEG 1000, PEG 2000 and PEG 4000 given as weight/weight Mixture PEG 1000/PEG 2000 No. 5  0/100 No. 6 50/50 No. 7 30/70 No. 8 100/0 

    [0089] A prosthetic fabric 5 according to the invention as represented in FIG. 3 is obtained. As can be seen in this figure, the solid layer 6 of water-soluble material, namely polyethylene glycol mixture of the present example, precisely coats the head 3b of each barb 3. The shafts 3a of the barbs remain uncoated.

    [0090] Thus, the coating of the barbs with mixtures of the present example, using a roll, is highly effective. The samples thus obtained are highly homogeneous and the deposition is well directed towards the heads of the barbs of the fabric. Under the conditions used, the mass of mixture added varies from 38% to 55% relative to the mass of the initial fabric. This data is presented in Table 10 below.

    [0091] Due to the coating directed towards the heads of the barbs, both an easier handling of the fabric according to the invention is obtained, as described in the preceding examples, and, at the same time, a facilitated and more rapid solubilization is obtained when the fabric is brought into contact with biological fluids.

    TABLE-US-00010 TABLE 10 Mass of fabric and of mixture of the various samples Mass of Mass of Mass of mixture (mg)/ fabric mixture mass of fabric (mg) Sample (mg) Mixture (mg) ratio Grip 29 889 No. 6 442 0.50 Grip 30 756 No. 6 415 0.55 Grip 31 676 No. 7 262 0.39 Grip 32 634 No. 5 239 0.38 Grip 33 788 No. 8 402 0.51

    [0092] The fabrics according to the invention with barbs coated with polyethylene glycol as described in Examples 1 to 4 above are particularly suitable for the manufacture of prostheses for the treatment of hernias via coelioscopy. Indeed, such prostheses may be wound around themselves, with the barbs on the inside and/or on the outside and may be transported thus in the channel of a trocar to the implantation site without risk of damaging the barbs. Furthermore, due to their water-soluble polyethylene glycol coating, the barbs do not obstruct the deployment firstly of the prosthesis once it has been released from the trocar at the implantation site: after a few seconds the barbs regain their coupling properties and may be used to fasten the prosthesis in the manner desired by the surgeon.