SHEET EJECTION DEVICE AND IMAGE FORMING APPARATUS INCORPORATING THE SHEET EJECTION DEVICE
20200270089 ยท 2020-08-27
Assignee
Inventors
Cpc classification
B65H31/26
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/08
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/11
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/08
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/11
PERFORMING OPERATIONS; TRANSPORTING
B65H2801/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/30
PERFORMING OPERATIONS; TRANSPORTING
B65H2515/10
PERFORMING OPERATIONS; TRANSPORTING
B65H31/10
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A sheet ejection device includes a sheet stacker, a retainer, and a biasing member. The sheet stacker has a stacker face and a coupling portion. The sheet stacker is configured to stack a sheet on the stacker face. The retainer has a coupling portion and an adjuster configured to rotate the sheet stacker to adjust an angle of the stacker face. The retainer is configured to retain the sheet stacker to be movable in a vertical direction. The biasing member is coupled to the sheet stacker and the retainer to apply a biasing force to bias the sheet stacker in an upward direction to the retainer. The sheet stacker is configured to move in a downward direction against the biasing force, as a number of sheets stacked on the stacker face increases. The coupling portion of the retainer is configured to move when the adjuster rotates the sheet stacker.
Claims
1. A sheet ejection device comprising: a sheet stacker having a stacker face and a coupling portion, the sheet stacker configured to stack a sheet on the stacker face; a retainer having a coupling portion and an adjuster configured to rotate the sheet stacker to adjust an angle of the stacker face, the retainer configured to retain the sheet stacker to be movable in a vertical direction; and a biasing member coupled to the sheet stacker and the retainer and configured to apply a biasing force to bias the sheet stacker in an upward direction to the retainer, the sheet stacker being configured to move in a downward direction against the biasing force of the biasing member, as a number of sheets stacked on the stacker face of the sheet stacker increases, the coupling portion of the retainer, to which the biasing member is coupled, being configured to move when the adjuster of the retainer rotates the sheet stacker.
2. The sheet ejection device according to claim 1, wherein the coupling portion of the retainer moves to prevent the biasing force of the biasing member from varying when the adjuster rotates the sheet stacker.
3. The sheet ejection device according to claim 1, wherein the retainer includes: a fixed retaining portion on which the coupling portion of the retainer is movably disposed; a rotary retaining portion rotatably held relative to the fixed retaining portion; and a movable member that is the adjuster configured to move in a given direction to rotate the rotary retaining portion; and wherein the coupling portion of the retainer is configured to move along with movement of the movable member.
4. The sheet ejection device according to claim 1, further comprising: a guide configured to guide the sheet stacker in movement in the vertical direction.
5. The sheet ejection device according to claim 1, further comprising: a stopper configured to restrict movement of the sheet stacker in the upward direction.
6. The sheet ejection device according to claim 1, wherein the adjuster is configured to be operated manually.
7. The sheet ejection device according to claim 1, wherein the biasing member is a compression spring.
8. An image forming apparatus comprising: an image forming device configured form an image on a sheet; a sheet ejection unit configured to eject the sheet on which the image is formed by the image forming device; and the sheet ejection device according to claim 1, configured to stack the sheet ejected by the sheet ejection unit.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0007] An exemplary embodiment of this disclosure will be described in detail based on the following figured, wherein:
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014] The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
DETAILED DESCRIPTION
[0015] It will be understood that if an element or layer is referred to as being on, against, connected to or coupled to another element or layer, then it can be directly on, against, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, if an element is referred to as being directly on, directly connected to or directly coupled to another element or layer, then there are no intervening elements or layers present. Like numbers referred to like elements throughout. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0016] Spatially relative terms, such as beneath, below, lower, above, upper and the like may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements describes as below or beneath other elements or features would then be oriented above the other elements or features. Thus, term such as below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors herein interpreted accordingly.
[0017] Although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that these elements, components, regions, layer and/or sections should not be limited by these terms. These terms are used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
[0018] The terminology used herein is for describing particular embodiments and examples and is not intended to be limiting of exemplary embodiments of this disclosure. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms includes and/or including, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0019] Descriptions are given, with reference to the accompanying drawings, of examples, exemplary embodiments, modification of exemplary embodiments, etc., of a sheet ejection device and an image forming apparatus according to exemplary embodiments of this disclosure. Elements having the same functions and shapes are denoted by the same reference numerals throughout the specification and redundant descriptions are omitted. Elements that do not demand descriptions may be omitted from the drawings as a matter of convenience. Reference numerals of elements extracted from the patent publications are in parentheses so as to be distinguished from those of exemplary embodiments of this disclosure.
[0020] This disclosure is applicable to any sheet ejection device and image forming apparatus and is implemented in the most effective manner in an electrophotographic image forming apparatus.
[0021] In describing preferred embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this disclosure is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes any and all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
[0022] Referring now to the drawings, embodiments of the present disclosure are described below. In the drawings for explaining the following embodiments, the same reference codes are allocated to elements (members or components) having the same function or shape and redundant descriptions thereof are omitted below.
[0023] Hereinafter, an electrophotographic image forming apparatus (hereinafter simply referred to as an image forming apparatus) which forms an image by an electrophotographic system is described as an image forming apparatus including a sheet ejection device according to this disclosure. In the following embodiments, a color laser printer is described as an example of the image forming apparatus. However, the image forming apparatus is not limited to a color printer but may be a monochrome printer. The image forming apparatus is not limited to the printer and may be another image forming apparatus such as a copier and a multifunction peripheral. The image forming apparatus including the sheet ejection device according to the present embodiment is not limited to the image forming apparatus of the electrophotographic system and may be an image forming apparatus of another system such as an ink jet system.
[0024] Next, a description is given of a configuration and functions of an image forming apparatus according to an embodiment of this disclosure, with reference to drawings. It is to be noted that identical or corresponding parts are given identical reference numerals and redundant descriptions are summarized or omitted accordingly.
[0025] Initially, a description is given of an overall configuration and operations of an image forming apparatus 1 according to an embodiment of the present disclosure, with reference to
[0026] It is to be noted in the following examples that: the term image forming apparatus indicates an apparatus in which an image is formed on a recording medium such as paper, OHP (overhead projector) transparencies, OHP film sheet, thread, fiber, fabric, leather, metal, plastic, glass, wood, and/or ceramic by attracting developer or ink thereto; the term image formation indicates an action for providing (i.e., printing) not only an image having meanings such as texts and figures on a recording medium but also an image having no meaning such as patterns on a recording medium; and the term sheet is not limited to indicate a paper material but also includes the above-described plastic material (e.g., an OHP sheet), a fabric sheet and so forth, and is used to which the developer or ink is attracted. In addition, the sheet is not limited to a flexible sheet but is applicable to a rigid plate-shaped sheet and a relatively thick sheet.
[0027] Further, size (dimension), material, shape, and relative positions used to describe each of the components and units are examples, and the scope of this disclosure is not limited thereto unless otherwise specified.
[0028] Further, it is to be noted in the following examples that: the term sheet conveying direction indicates a direction in which a recording medium travels from an upstream side of a sheet conveying path to a downstream side thereof; the term width direction indicates a direction basically perpendicular to the sheet conveying direction.
[0029] In
[0030] The image forming device 4 forms a toner image on the surface of the photoconductor drum 5. The transfer roller 7 contacts the photoconductor drum 5 via the transfer conveyance belt 8 to form a transfer nip region. The transfer conveyance belt 8 functions as a transfer unit to transfer the toner image formed on the photoconductor drum 5, onto a sheet P and conveys the sheet P with the toner image. The document conveying unit 10 (the automatic document transfer device) conveys the original document D set on a document tray to the document reading device 2.
[0031] The upper sheet feed tray 12 and the lower sheet feed tray 13 are sheet trays, each of which contains the sheet P (a recording medium P) such as paper. The pair of registration rollers 17 (in other words, a pair of timing rollers) conveys the sheet P toward a transfer nip region.
[0032] The fixing device 20 includes the fixing roller 21 and the pressure roller 22 to fix a toner image (specifically, an unfixed image) formed on the sheet P to the sheet P by application of heat by the fixing roller 21 and pressure by the pressure roller 22.
[0033] The pair of sheet ejection rollers 25 functions as a sheet ejection device to convey and eject the sheet P from a housing 1A of the image forming apparatus 1. The sheet ejection device 30 stacks the sheet P ejected from the housing 1A of the image forming apparatus 1. The control display panel 100 displays various information functioning on the image forming apparatus 1 and operation buttons (keys) for operating the image forming apparatus 1.
[0034] Now, a description is given of regular image forming operations performed by the image forming apparatus 1, with reference to
[0035] First, the original document D is conveyed (fed) from a document loading table provided to the document conveying unit 10 and conveyed by multiple pairs of sheet conveying rollers disposed in the document conveying unit 10 in a direction indicated by arrow in
[0036] Consequently, the image data optically scanned by the document reading device 2 is converted to electrical signals. The converted electrical signals are transmitted to the exposure device 3 (in other words, a writing portion) by which the image is optically written. Then, the exposure device 3 emits exposure light L (for example, laser light) based on the image data of the electrical signals, toward the surface of the photoconductor drum 5 of the image forming device 4.
[0037] By contrast, the photoconductor drum 5 of the image forming device 4 rotates in a clockwise direction in
[0038] Then, the toner image formed on the surface of the photoconductor drum 5 is transferred onto the sheet P that is conveyed by the pair of registration rollers 17, in the transfer nip region (i.e., a position at which the transfer roller 7 contacts the photoconductor drum 5 via the transfer conveyance belt 8).
[0039] Now, a description is given of how to operate the sheet P conveyed to the transfer nip region.
[0040] First, as illustrated in
[0041] After reaching the pair of registration rollers 17, the sheet P is conveyed toward the transfer nip region in synchronization with movement of the toner image formed on the surface of the photoconductor drum 5 for positioning.
[0042] After completion of this transfer process, the sheet P passes the position of the transfer nip region, is conveyed by the transfer conveyance belt 8, and then reaches the fixing device 20. In the fixing device 20, the sheet P is conveyed between the fixing roller 21 and the pressure roller 22, so that the toner image is fixed to the sheet P by application of heat applied by the fixing roller 21 and pressure applied by the fixing roller 21 and the pressure roller 22, which is a fixing process. The sheet P with the toner image fixed to the sheet P in the fixing process is conveyed out from the fixing roller 21 and the pressure roller 22 (in other words, a fixing nip region). Then, the sheet P is ejected from the housing 1A of the image forming apparatus 1 by the pair of sheet ejection rollers 25, to be stacked as an output image on the sheet stacker 31 (that is, the sheet ejection tray).
[0043] Thus, a series of the image forming processes is completed.
[0044] Next, a detail description is given of the sheet ejection device 30 according to the present embodiment.
[0045] As described above with reference to
[0046]
[0047] The pair of sheet ejection rollers 25 is disposed in a sheet ejection portion that is an opening formed in the housing 1A of the image forming apparatus 1. The sheet stacker 31 has a stacker face (that is, a part indicated by a broken line in
[0048] The retainer 32 is configured to retain the sheet stacker 31 to be movable in a vertical direction of the image forming apparatus 1. The retainer 32 includes a fixed retaining portion 32a, a rotary retaining portion 32b, and a movable member 32c that functions as an adjuster.
[0049] The compression spring 33 is coupled to the sheet stacker 31 and the retainer 32. The compression spring 33 functions as a biasing member to bias the sheet stacker 31 in an upward direction, relative to the retainer 32. Specifically, the retainer 32 has a coupling portion 32d (in other words, a receiving portion) and the sheet stacker 31 has a coupling portion 31d (in other words, a receiving portion). One end of the compression spring 33 (that is, a biasing member) is coupled to the coupling portion 32d of the retainer 32 and an opposed end of the compression spring 33 is coupled to the coupling portion 31d of the sheet stacker 31.
[0050] Here, in the present embodiment, the sheet stacker 31 moves in a downward direction against the biasing force of the compression spring 33 that functions as a biasing member, as the number of sheets P stacked on the stacker face increases.
[0051] More specifically, as illustrated in
[0052] Accordingly, regardless of the number of sheets P stacked on the stacker face, the posture in which the sheet P ejected by the pair of sheet ejection rollers 25 lands on the stacker face (or the top face of the uppermost sheet P on the stacker face) in a stable posture. Therefore, the sheets P are stacked orderly on the sheet stacker 31, in other words, the stacking performance is enhanced.
[0053] Further, in the present embodiment, the retainer 32 includes the movable member 32c that functions as an adjuster to rotate the sheet stacker 31 so as to adjust the angle of the sheet stacker 31 to the housing 1A of the image forming apparatus 1. It is to be noted that the angle of the stacker face of the sheet stacker 31 is an angle of inclination of the sheet P in the sheet conveyance direction (in other words, directions of the leading end to the trailing end of the sheet P). The angle of inclination is formed by the stacker face and a horizontal plane with respect to the sheet stacker 31.
[0054] To be more specific, the retainer 32 includes the fixed retaining portion 32a, the rotary retaining portion 32b, and the movable member 32c that functions as an adjuster.
[0055] The fixed retaining portion 32a is fixedly retained to the housing of the sheet ejection device 30 (or to the housing 1A of the image forming apparatus 1). The coupling portion 32d that receives the one end side of the compression spring 33 is movably disposed to the fixed retaining portion 32a. Specifically, the coupling portion 32d is retained to the fixed retaining portion 32a by a guide mechanism such that the coupling portion 32d can slidably move in a direction indicated by white arrow in
[0056] The rotary retaining portion 32b is rotatably held to the fixed retaining portion 32a. Specifically, the rotary retaining portion 32b is retained to the fixed retaining portion 32a by a hinge mechanism such that the rotary retaining portion 32b can rotate in a direction indicated by broken arrow (that is, a counterclockwise direction) in
[0057] The movable member 32c functions as an adjuster to rotate the rotary retaining portion 32b in the direction indicated by the broken arrow in
[0058] It is to be noted that
[0059] As described above, in the present embodiment of this disclosure, the movable member 32c (that functions as an adjuster) moves (adjusts) to switch the angle of the sheet stacker 31 between a state in which an angle 1 of (the stacker face of) the sheet stacker 31 is large as illustrated in
[0060] This switching of the states is performed because the optimum angles of the stacker face to stack the sheets P orderly on the sheet stacker 31 are different depending on types of the sheets P stacked on the sheet stacker 31.
[0061] To be more specific, the sheets P as plain paper are loaded (stacked) orderly along the inclination of the stacker face, with the stacker face of the sheet stacker 31 having a relatively large angle. Therefore, in a case in which such a sheet P is ejected onto the sheet stacker 31, the angle of the stacker face of the sheet stacker 31 is set to be the angle 1, as illustrated in
[0062] By contrast, a sheet P such as a thin coated paper has low rigidity and a large frictional resistance on the surface. Therefore, if the stacker face has a large angle, it is difficult for the sheet P to move along the inclination of the stacker face smoothly, and therefore the sheet P is bent and curved. Consequently, the sheets P are not loaded (stacked) orderly on the stacker face of the sheet stacker 31. For this reason, in a case in which such a sheet P is ejected onto the sheet stacker 31, the angle of the stacker face of the sheet stacker 31 is set to be the angle 2, as illustrated in
[0063] It is to be noted that, in the present embodiment of this disclosure, the angle of the sheet stacker 31 is adjusted from two options. However, the sheet stacker 31 is not limited to the above-described configuration. For example, the angle of the sheet stacker 31 may be adjusted from three or more options or may be adjusted to any required angles.
[0064] Here,
[0065] To be more specific, as the movable member 32c (an adjuster) rotates the sheet stacker 31, the coupling portion 32d moves to prevent variation of the biasing force of the compression spring 33. To be more specific, as the movable member 32c rotates the sheet stacker 31 from the state illustrated in
[0066] As described above, the coupling portion 32d of the retainer 32 slides according to the angle of the sheet stacker 31. This operation is performed because, as illustrated in
[0067] By contrast, in the present embodiment of this disclosure, even when the angle of the sheet stacker 31 changes, the length of use M1 of the compression spring 33 seldom varies, and the coupling portion 32d of the retainer 32 slides such that the compression spring 33 is maintained substantially in the straight state between the two coupling portions, which are the coupling portion 31d of the sheet stacker 31 and the coupling portion 32d of the retainer 32. Accordingly, the above-described biasing failure occurs less.
[0068] Here, in the present embodiment, the coupling portion 32d of the retainer 32 is configured to move along with movement of the movable member 32c.
[0069] More specifically, when the angle of the sheet stacker 31 is the angle 1 (i.e., in the state illustrated in
[0070] Then, as the movable member 32c is manually moved from the position of
[0071] Thereafter, as illustrated in
[0072] It is to be noted that, when the sheet stacker 31 is rotated from the state illustrated in
[0073] Referring to
[0074] To be more specific, in the present embodiment, two sets of the guides 34a and 34b are disposed on both sides of the housing of the sheet ejection device 30, in the width direction of the housing of the sheet ejection device 30 (that is, a direction orthogonal to the drawing sheet of
[0075] Variation.
[0076]
[0077] As illustrated in
[0078] More specifically, the stopper 37 is rotatably supported by the fixed retaining portion 32a to be rotated manually about a support shaft 37a. As the stopper 37 is rotated to the position illustrated in
[0079] The sheet stacker 31 is restricted from moving in the upward direction because, when the angle of the sheet stacker 31 is reduced from the angle 1 to the angle 2, as in the sheet ejection device 30A illustrated in
[0080] In Variation, the sheet ejection device 30A includes the stopper 37 to adjust an uppermost position of the sheet stacker 31, and therefore, when the angle of the sheet stacker 31 is adjusted, occurrence of the above-described stacking failure is reduced.
[0081] It is to be noted that, when the angle of the sheet stacker 31 is increased from the angle 2 from the angle 1 in Variation, the stopper 37 is rotated in order to cancel the above-described restriction of the stopper 37.
[0082] As described above, the sheet ejection device 30 according to the present embodiment includes the sheet stacker 31 to stack the sheet(s) P, the retainer 32 to retain the sheet stacker 31 movable in the vertical direction, and the compression spring 33 (that functions as a biasing member) that is coupled to the sheet stacker 31 and the retainer 32 and biases the sheet stacker 31 in the upward direction. The sheet stacker 31 moves in the downward direction against the biasing force of the compression spring 33 as the number of sheets P stacked on the stacker face increases. The retainer 32 includes the movable member 32c (that functions as an adjuster) to rotate the sheet stacker 31 so as to adjust the angle of the sheet stacker 31. Consequently, as the movable member 32c rotates the sheet stacker 31, the coupling portion 32d of the retainer 32 to which the compression spring 33 is coupled moves.
[0083] According to this configuration, regardless of the number or types of the sheets P stacked on the sheet stacker 31, the sheets P are stacked orderly on the sheet stacker 31.
[0084] It is to be noted that the present embodiment of this disclosure is applied to the sheet ejection device 30 provided to the image forming apparatus 1 that performs monochrome image formation. However, this disclosure is not limited to the above-described sheet ejection device (that is, the sheet ejection device 30). For example, this disclosure is also applicable to a sheet ejection device provided to an image forming apparatus that performs color image formation.
[0085] Further, it is to be noted that the present embodiment of this disclosure is applied to the sheet ejection device 30 provided to the image forming apparatus 1 that employs electrophotography. However, this disclosure is not limited to the above-described sheet ejection device (that is, the sheet ejection device 30 and the sheet ejection device 30A). For example, this disclosure is also applicable to a sheet ejection device provided to an image forming apparatus that employs, for example, an inkjet method or a stencil printing machine.
[0086] Furthermore, it is to be noted that the present embodiment of this disclosure is applied to the sheet ejection device 30, which is provided to the image forming apparatus 1, or to the sheet ejection device 30A of Variation, for ejecting the sheet P after image formation. However, this disclosure is not limited to the above-described sheet ejection device (that is, the sheet ejection device 30 or the sheet ejection device 30A). For example, this disclosure is also applicable to the document conveying unit 10 (i.e., the automatic document feeder (ADF)) as a sheet ejection device to which the original document D, which functions as a sheet, is ejected.
[0087] Further, even when the above-described sheet ejection devices are applied, these sheet ejection devices can achieve the same effect as the effect provided by the configuration(s) in the present embodiment.
[0088] It is to be noted that the above-described embodiments are illustrative and do not limit this disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements at least one of features of different illustrative and exemplary embodiments herein may be combined with each other at least one of substituted for each other within the scope of this disclosure and appended claims. Further, features of components of the embodiments, such as the number, the position, and the shape are not limited the above-described embodiments and thus may be preferably set.
[0089] It is to be noted that a sheet in the above-described embodiments of this disclosure is not limited to indicate a (regular) paper but also includes any other sheet-like recording medium such as coated paper, label paper, overhead projector (OHP) sheet, metal sheet, film, prepreg, cloth, and the like.
[0090] The effects described in the embodiments of this disclosure are listed as most preferable effects derived from this disclosure, and therefore are not intended to limit to the embodiments of this disclosure.
[0091] The embodiments described above are presented as an example to implement this disclosure. The embodiments described above are not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, or changes can be made without departing from the gist of the invention. These embodiments and their variations are included in the scope and gist of this disclosure, and are included in the scope of the invention recited in the claims and its equivalent.
[0092] Any one of the above-described operations may be performed in various other ways, for example, in an order different from the one described above.