Adhesive tape application device, line member connection device including adhesive tape application device, adhesive tape application method, and line member connection method including adhesive tape application method
10752461 ยท 2020-08-25
Assignee
Inventors
- Kazumichi Shimizu (Osaka, JP)
- Yoshihiro Owaki (Osaka, JP)
- Masaki Yoshida (Nara, JP)
- Akihiro Yamamoto (Hyogo, JP)
- Yu Kawai (Fukui, JP)
Cpc classification
Y10T156/1062
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65H35/008
PERFORMING OPERATIONS; TRANSPORTING
B65H35/06
PERFORMING OPERATIONS; TRANSPORTING
B65H16/005
PERFORMING OPERATIONS; TRANSPORTING
B65H35/0013
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H35/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A line member connection device which applies an adhesive tape includes: a supply reel which supplies the adhesive tape; a cutter which cuts the adhesive tape drawn from the supply reel; and an intermediate roller via which the adhesive tape drawn from the supply reel is directed to the cutter, the intermediate roller being disposed between the supply reel and the cutter, wherein in cross section taken along a rotation axis of the intermediate roller, a surface of the first roller which supports the adhesive tape is shaped to have a straight section parallel to the rotation axis, and a first inclined section inclined relative to the rotation axis.
Claims
1. An adhesive tape application device comprising: a supply reel which supplies an adhesive tape; a cutter which cuts the adhesive tape drawn from the supply reel; a first roller via which the adhesive tape drawn from the supply reel is directed to the cutter, the first roller being disposed between the supply reel and the cutter; and an applicator which applies the adhesive tape cut by the cutter onto an object; and a second roller between the cutter and the first roller, the second roller directing the adhesive tape, wherein in cross section taken along a rotation axis of the first roller, a surface of the first roller which supports the adhesive tape along an entire width of the adhesive tape is shaped to have (i) a straight section parallel to the rotation axis and (ii) a first inclined section inclined relative to the rotation axis, the first roller supports the adhesive tape along the entire width of the adhesive tape in the first inclined section, tension of the adhesive tape on a supply reel side of the first roller, tension of the adhesive tape of a cutter side of the first roller, and reaction force exerted by the first roller on the adhesive tape are balanced, and a surface of the straight section and a surface of the first inclined section are continuous with each other, the first inclined section comprises two first inclined sections, the two first inclined sections are respectively positioned on opposite sides of the straight section, one of the two first inclined sections is curved, and the other of the two first inclined sections is straight, a portion of the supply reel which supports the adhesive tape is larger than a portion of the first roller which supports the adhesive tape, the other of the two first inclined sections of the first roller is located closer to an end of the supply reel in a width direction than the one of the two first inclined sections of the first roller, and a point on the supply reel distant from an inner end wall by half the width of the adhesive tape, a central point of the straight section, and a central point of a surface of the second roller which supports the adhesive tape form one plane which is perpendicular to at least one of the rotation axis of the first roller, a rotation axis of the second roller, or a rotation axis of the supply reel.
2. The adhesive tape application device according to claim 1, wherein the straight section has a length greater than or equal to the width of the adhesive tape.
3. The adhesive tape application device according to claim 1, wherein the surface of the first roller has two second inclined sections, the two second inclined sections being respectively positioned between the straight section and one of the first inclined section, and the two second inclined sections are straight.
4. The adhesive tape application device according to claim 3, wherein the straight section parallel to the rotation axis has a length greater than or equal to the width of the adhesive tape.
5. The adhesive tape application device according to claim 3, wherein the second inclined sections have an inclination smaller than an inclination of the first inclined sections.
6. The adhesive tape application device according to claim 1, wherein the surface of the first roller has two second inclined sections, the two second inclined sections being respectively positioned between the straight section and one of the first inclined section, and the two second inclined sections are curved.
7. The adhesive tape application device according to claim 6, wherein the straight section has a length greater than or equal to the width of the adhesive tape.
8. The adhesive tape application device according to claim 6, wherein the second inclined sections have a curvature smaller than the curvature of the first inclined sections.
9. A line member connection device comprising: the adhesive tape application device according to claim 1; and a connector which places a line member on the adhesive tape, and presses the line member toward the object to electrically connect the line member to the object.
10. The adhesive tape application device according to claim 1, wherein a shaft of the first roller is disposed on a balancer on which the first roller is disposed.
11. The adhesive tape application device according to claim 1, wherein the first roller is disposed on one of two end portions of a balancer, and a counterweight is disposed on the other of the two end portions of a balancer on which the first roller is disposed.
12. The adhesive tape application device according to claim 1, wherein a shaft is disposed in a center of a balancer on which the first roller is disposed, and the balancer keeps balance between the first roller and a counterweight by being supported pivotably about the shaft.
13. The adhesive tape application device according to claim 1, wherein the adhesive tape is an anisotropically electroconductive resin film.
14. The adhesive tape application device according to claim 1, wherein the straight section and the respective first inclined sections on opposite sides of the straight section are continuous with each other with no boundary area therebetween.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) These and other objects, advantages and features of the invention will become apparent from the following description thereof taken in conjunction with the accompanying drawings that illustrate a specific embodiment of the present invention.
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Exemplary Embodiment
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(25) Line member connection device 1 applies an adhesive tape on a portion where a solar cell and a line member are to be connected.
(26) In
(27) Adhesive tape 2 drawn from supply reel 3 is supplied to cutter 8 via first roller 4A which is an intermediate roller, and second roller 6 disposed on the entrance side of cutter 8. For example, second roller 6 is attached to support shaft 6b provided on chassis S.
(28) First roller 4A is attached on one side of balancer 7 having a center supported pivotably about support shaft 5. Counterweight 7a is attached to the other side of balancer 7. For example, support shaft 5 is provided on chassis S.
(29) Cutter 8 cuts adhesive tape 2 to a predetermined length. Applicator 9 applies adhesive tape 2 having the predetermined length supplied from cutter 8 onto a portion where solar cell 17 and line member 18 are connected. Connector 21 first places line member 18 on adhesive tape 2 applied on solar cell 17, and then presses line member 18 toward solar cell 17. As a result, connector 21 electrically connects solar cell 17 and line member 18.
(30) It should be noted that
(31)
(32) As illustrated by the solid lines and imaginary lines in
(33) The length of straight section L1 needs to be the same as or longer than the width of adhesive tape 2 to be drawn. Specifically, if the width of adhesive tape 2 is 1.0 mm, it is sufficient if the length of straight section L1 is 1.1 mm or more, in consideration of the tolerance of the width of adhesive tape 2. It is sufficient if curvature r1 of first inclined sections L2 is 2 mm or more and the central angle is 90 degrees at maximum. First inclined sections L2 have, for example, concave curves, but may be straight.
(34) Even when the guiding direction of adhesive tape 2 is changed at first roller 4A to turn at an acute angle (which is formed by supply reel 3 and second roller 6 about first roller 4A) as illustrated in
(35) The tension applied to adhesive tape 2 drawn from supply reel 3 is maintained constant by balancer 7. This achieves stability of the length to cut adhesive tape 2 by cutter 8. Furthermore, the accuracy of positions at which applicator 9 applies adhesive tapes 2 is stabilized.
(36) The stability of the length to cut adhesive tape 2 and accuracy in application positions improves reliability of solar cell module 17.
(37) Even if the position at which adhesive tape 2 is drawn shifts in the range of the width of supply reel 3 (
(38) Since first roller 4A has straight section L1, when adhesive tape 2 is drawn from traverse winding supply reel 3 at the center of the width of supply reel 3, the width direction of adhesive tape 2 and the straight direction of straight section L1 are parallel to each other as illustrated in
(39) It has been checked that adhesive tape 2 can be stably cut and applied if curvature r1 of first inclined section L2 ranges from 2 mm or more to 34 mm at maximum.
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(41) As illustrated in
(42) As described above, the shape of first roller 4A has straight section L1 and curves having constant curvature r1 on the sides of straight section L1, thus achieving support for both traverse winding supply reel 3 and record winding supply reel 10, without changing first roller 4A.
Second Exemplary Embodiment
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(44) According to the first exemplary embodiment, first roller 4A has curved first inclined sections L2 on the sides of straight section L1, as illustrated in
(45) In contrast, in the cross-sectional shape of first roller 4B according to the second exemplary embodiment, first inclined sections L2 longer than straight section L1 are provided on the sides of straight section L1 of first roller 4B, and straight section L1 and first inclined sections L2 are connected by second inclined sections L3 having curvature r2. Second inclined sections L3 smoothly connect (continuously and gently) straight section L1 and first inclined sections L2. Second inclined sections L3 allow adhesive tape 2 to smoothly shift between straight section L1 and first inclined sections L2.
(46) Other aspects are the same as the first exemplary embodiment, and adhesive tape 2 drawn from supply reel 3 is directed via first roller 4B.
(47) The length of straight section L1 needs to be the same as or more than the width of adhesive tape 2 to be drawn, and specifically, if adhesive tape 2 is 1.0 mm, it is sufficient if the length of straight section L1 is 1.1 mm and first inclined section L2 is 3.0 mm or more, in consideration of the tolerance of the width of adhesive tape 2.
(48) It should be noted that in this case, first inclined section L2 is, for example, straight, but may be a curve having curvature r1. Straight section L1, second inclined sections L3, and first inclined sections L2 need to be smoothly and gently extend outward in the stated order.
(49) If second inclined section L3 and first inclined section L2 are straight, an inclination of first inclined sections L2 is greater than an inclination of second inclined sections L3.
(50) If second inclined sections L3 and first inclined sections L2 are curved, the curvature of first inclined sections L2 is greater than the curvature of second inclined sections L3.
(51) In addition, second inclined sections L3 each have a shorter length than straight section L1 and first inclined sections L2.
(52) In the state where traverse winding supply reel 3 is provided in line member connection device 1, the center of straight section L1 of first roller 4B, the center of second roller 6 in the width direction, and the center of supply reel 3 in the width direction are aligned, which allows the position at which adhesive tape 2 is drawn to shift within the range of the width of supply reel 3, as with the case illustrated in
(53) Even if first roller 4B has the shape as illustrated in
(54) As described above, since the shape as illustrated in
Third Exemplary Embodiment
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(56) In the first exemplary embodiment, first roller 4A is shaped to have first inclined sections L2 on the sides of straight section L1, whereas in the third exemplary embodiment, first roller 4C is formed as illustrated in
(57) As shown by the cross sections of first roller 4C taken along the rotation axis, first roller 4C is shaped to have first inclined section L2 having curvature r1 on only one side of straight section L1.
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(59) A further detailed description of a positional relationship between first roller 4C and supply reel 3 is now given. A position distant from the inner end wall of supply reel 3 on the balancer 7 side by half the width of adhesive tape 2, the central point of straight section L1 of first roller 4C, the central point of a surface of second roller 6 which supports adhesive tape 2 (the center in the width direction of a surface in contact with adhesive tape 2) form one plane. The one plane is perpendicular to at least one of the rotation axis of first roller 4C, the rotation axis of second roller 6, or the rotation axis of supply reel 3.
(60) It is sufficient if the length of straight section L1 is the same as or longer than the width of adhesive tape 2 to be drawn, as with the first exemplary embodiment. In addition, it is sufficient if curvature r1 of first inclined sections L2 is 2 mm or more, similarly, and a central angle is 90 degrees at maximum. If first roller 4C is disposed near one end of supply reel 3 in the width direction, angle (
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(62) A position on supply reel 3 distant from the inner end wall on the balancer 7 side by half the width of adhesive tape 2, the central point of straight section L1 of first roller 4C, the central point of a surface of second roller 6 which supports adhesive tape 2 (the center in the width direction of a surface in contact with adhesive tape 2) form one plane. The one plane is perpendicular to at least one of the rotation axis of first roller 4C, the rotation axis of second roller 6, or the rotation axis of supply reel 3.
(63) Accordingly, when adhesive tape 2 unwound from supply reel 3 is drawn from the balancer 7 side, adhesive tape 2 forms a straight shape perpendicular to first roller 4C as illustrated in
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(65) Thus, even when adhesive tape 2 is drawn from supply reel 10, adhesive tape 2 is positioned perpendicular to first roller 4C. Thus, adhesive tape 2 can be guided without being deformed in the width direction. Since first roller 4C has straight section L1 and inclined section L2 having constant curvature r1 on one side of straight section L1, traverse winding supply reel 3 and record winding supply reel 10 can be both supported without changing first roller 4C.
Fourth Exemplary Embodiment
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(67) In cross section of first roller 4D taken along the rotation axis, as illustrated in
(68) The length of straight section L1 needs to be the same as or longer than the width of adhesive tape 2, and specifically if the width of adhesive tape 2 is 1.0 mm, it is sufficient if the length of straight section L1 is 1.1 mm, in consideration of the tolerance of the width of adhesive tape 2. It is sufficient if the relationship between the lengths of straight section L1 and first inclined section L2 satisfies L1<L2, and first inclined section L2 has a length of 3.0 mm (three times) or longer. In the case of supply reel 3 as illustrated in
(69) Straight section L1 and first inclined section L2 of first roller 4D are connected by second inclined section L3 having curvature r2, thus allowing adhesive tape 2 to continuously shift on first roller 4D. The angle formed by the rotation axis of first roller 4D and the lateral surface of adhesive tape 2 is about twice the angle in the second exemplary embodiment. However, since adhesive tape 2 is shaped to have straight section L1 and second inclined section having certain curvature r2, adhesive tape 2 is directed along first roller 4D without being bent, and is guided by second roller 6 while a small angle is formed by the rotation axis of first roller 4D and the lateral surface of adhesive tape 2. Actually, if curvature r2 is 2.0 mm, adhesive tape 2 has been successfully guided by second roller 6 without being bent. Accordingly, curvature r2 needs to be 2.0 mm or more. The advantageous effects resulting from tension applied to adhesive tape 2 being maintained constant while balancer 7 is pivoting are equivalent as those described in the first exemplary embodiment above.
(70) If the line member connection device is provided with record winding supply reel 10, by aligning the center of supply reel 10 in the width direction and the center of straight section L1 of first roller 4D as with the case illustrated in
(71) Thus, adhesive tape 2 can be guided without being deformed in the width direction. Further, since first roller 4D has second inclined section L3 having curvature r2 between straight section L1 and first inclined section L2, traverse winding supply reel 3 and record winding supply reel 10 can be both supported without changing first roller 4D.
(72) Although the exemplary embodiments above have described, as an example, the case where first roller 4A is attached to balancer 7, first roller 4A which is an intermediate roller does not necessarily need to be attached to balancer 7.
(73) It should be noted that adhesive tape 2 in the exemplary embodiments above may be an anisotropically electroconductive resin film or an insulating resin film. Specifically,
(74) It should be noted that the above exemplary embodiments may be combined.
(75) Although only some exemplary embodiments of the present invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of the present invention. Accordingly, all such modifications are intended to be included within the scope of the present invention.
INDUSTRIAL APPLICABILITY
(76) The present invention contributes to improvement in productivity of production lines for manufacturing solar batteries, for instance.