Mask free methods of depositing compositions to form heterostructures
10752794 ยท 2020-08-25
Assignee
Inventors
Cpc classification
C01G41/006
CHEMISTRY; METALLURGY
C23C16/30
CHEMISTRY; METALLURGY
C01B19/04
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
C01G39/006
CHEMISTRY; METALLURGY
C01P2004/62
CHEMISTRY; METALLURGY
International classification
C01B19/04
CHEMISTRY; METALLURGY
C23C16/30
CHEMISTRY; METALLURGY
Abstract
The present disclosure provides methods of preparing heterostructures of two or more transition metal dichalcogenides on a surface in a pattern in which the method does not require a mask or blocking agent to create a pattern on the surface. Also provided herein are ink compositions which are used in the methods described herein and include precursor materials that generate these transition metal dichalcogenides.
Claims
1. A method of preparing a heterostructure comprising: (A) applying a first ink composition comprising a first metal salt to a substrate; wherein the ink composition is further defined as: (A) a metal salt of the formula: X.sub.2ML.sub.2, wherein: X is a monovalent cation; M is a transition metal; and L is a divalent chalcogen ligand; and (B) deionized water; wherein the ink composition is substantially free of particles greater than 0.2 m; or an ink composition of the formula: (A) a metal salt of the formula: Y.sub.aZ.sub.b, wherein: Y is a monovalent cation; Z is a transition metal oxide of Group 6; and a and b are each independently integers sufficient to balance the charge of the transition metal ion of Group 6; and (B) deionized water; wherein the ink composition is substantially free of particles greater than 0.2 m and the composition is formulated for use in deposition process (B) heating the substrate to a first temperature to crystallize the first ink composition to obtain a first metal dichalcogenide; (C) applying a second ink composition comprising a second metal salt, wherein the second metal salt is different from the first metal salt; and (D) heating the substrate to a second temperature to crystallize the second ink composition to obtain a second metal dichalcogenide, wherein the first ink composition is different from the second ink composition.
2. The method of claim 1, wherein the first ink composition or second ink composition is applied in a pattern.
3. The method of claim 1, wherein the pattern is an array of dots, an array of ribbons or lines, an array of zig-zag or another meandering shaped line or pattern, a lateral nanostructure assemblies of dots and/or ribbons or lines, a vertical structure assemblies made up of dots and/or ribbons or lines, or a complex geometric shape comprises of lines and/or dots.
4. The method of claim 1, wherein the method further comprises applying one or more additional ink compositions to the substrate and heating the substrate to one or more additional temperatures to crystallize the one or more additional ink composition to obtain a one or more additional metal dichalcogenide.
5. The method of claim 1, wherein the first temperature is from about 275 C. to about 1200 C. or the second temperature is from about 275 C. to about 1250 C.
6. The method of claim 1, wherein the substrate is heated at the first temperature or the second temperature in the presence of hydrogen gas.
7. The method of claim 1, wherein the substrate is a silica and/or silicon dioxide surface, a graphene surface, or a silicon nitride, quartz, sapphire, or polyimide surface.
8. The method of claim 1, wherein the ink composition is applied using a pen cantilever.
9. The method of claim 8, wherein the ink composition is applied using a method comprising: (a) placing the pen of the pen cantilever into the ink composition such that some of the ink composition is transferred to the pen; (b) placing the pen over the location on the substrate to which the ink composition is to be deposited; and (c) contacting the ink composition on the pen with the substrate such that at least some of the ink composition on the pen is transferred to the substrate.
10. The method of claim 1, wherein the first metal dichalcogenide forms a feature with a width from about 0.25 m to about 10 m or the second metal dichalcogenide forms a feature with a width from about 0.25 m to about 10 m.
11. The method of claim 1, wherein the first metal dichalcogenide forms a feature with a thickness from about 0.1 nm to about 1 m or the second metal dichalcogenide forms a feature with a thickness from about 0.1 nm to about 0.5 m.
12. An article of manufacture comprising a heterostructure prepared using the methods of claim 1.
13. The method of claim 1, wherein the metal salt is homogenously dispersed in the deionized water.
14. The method of claim 1, wherein X is a quaternary ammonium.
15. The method of claim 1, wherein M is tungsten(VI) or molybdenum(VI).
16. The method of claim 1, wherein L is sulfide or selenide.
17. The method of claim 1, wherein the metal salt is (NH.sub.4).sub.2MoS.sub.4 or (NH.sub.4).sub.2WS.sub.4.
18. The method of claim 1, wherein M is a transition metal oxide of Group 6 is of the formula:
(M.sub.1).sub.x(L.sub.1).sub.y.sup.z+ wherein: M.sub.1 is a transition metal of Group 6; L.sub.1 is an oxide ligand; x is 2, 3, 4, 5, 6, 7, 8, 9, or 10; y is 3-24; and z is the resultant charge of the formula.
19. The method of claim 1, wherein the metal salt is (NH.sub.4).sub.6Mo.sub.7O.sub.24 or (NH.sub.4).sub.10H.sub.2(W.sub.2O.sub.7).sub.6.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following drawings form part of the present specification and are included to further demonstrate certain aspects of the present disclosure. The disclosure may be better understood by reference to one or more of these drawings in combination with the detailed description of specific embodiments presented herein.
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DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(12) The present disclosure provides methods of preparing heterostructures comprising two or more metal dichalcogenides from precursor ink composition on a surface. The methods described herein may comprise depositing an ink composition onto the surface, wherein the ink composition contains a metal dichalcogenide precursor and then heating the surface in the presence of hydrogen gas to obtain a first metal dichalcogenide feature. This process is then repeated with a second metal dichalcogenide precursor to obtain a second metal dichalcogenide feature. In some aspects, the features of the first metal dichalcogenide overlap the features of the second metal dichalcogenide, while, in other aspects, the two features are independent and do not overlap.
I. SURFACES
(13) In some aspects, the metal dichalcogenides are deposited on a solid surface. The surface may be either a flexible or rigid surface. Some non-limiting examples of surfaces include silica, Si/SiO.sub.2, silicon, graphene, a polymer, quartz, sapphire, or a nitride surface. The polymer surface may be a polyimide film. Additionally, the nitride is silicon nitride. Other examples of surfaces include those taught by Yu, et al., 2013 and Zhang, et al., 2013, which are both specifically incorporated herein by reference.
II. INK COMPOSITIONS
(14) A. Metal Dichalcogenides
(15) In some aspects, the present disclosure provides ink compositions which contain a precursor material for a metal dichalcogenide. These precursor materials may be a compound such as an ammonium metal thiometallate (MS.sub.4.sup.2), selenometallate (MSe.sub.4.sup.2), or tellurometallate (MTe.sub.4.sup.2). These precursor materials may contain a metal which is a transition metal, wherein the transition metal is a metal from Group 3 to Group 12 of the periodic table of the elements. Some specific metals which may be used in these precursor materials include vanadium, niobium, molybium, tantalum, tungsten, or rhenium. In some embodiments, these precursor materials are dissolved or suspended in a solvent. This composition may be further filtered to remove any particles which are greater than 0.2 m.
(16) These compositions may be deposited on a surface and then heated to a temperature from about 250 C. to about 900 C. or from about 300 C. to about 600 C. The temperature to which the surface has been heated is from about 250 C., 275 C., 300 C., 350 C., 375 C., 400 C., 425 C., 450 C., 475 C., 500 C., 550 C., 600 C., 650 C., 700 C., 800 C., 900 C., to about 1000 C. The compositions may be heated in the presence of hydrogen gas to obtain a metal dichalcogenide.
(17) In some embodiments, the present disclosure provides methods of obtaining a metal dichalcogenide wherein the metal dichalcogenide is a compound of the formula:
MX.sub.2(I)
wherein:
(18) M is a metal ion; and
(19) X is a chalcogenide atom.
(20) In some embodiments, X is a chalcogenide ion selected from S.sup.2, Se.sup.2, or Te.sup.2. In some embodiments, the metal ion is a tetravalent metal ion, especially a tetravalent transition metal ion. The metal ion may be a tetravalent transition metal ion selected from vanadium, niobium, molybium, tantalum, tungsten, or rhenium(IV). One or more non-limiting examples of metal ions including Mo.sup.4+ or W.sup.4+.
(21) B. Solvents
(22) In some aspects, the present disclosure relates to ink compositions or the use of ink composition which further comprise a solvent. The preferred solvent is one which does not react with the surface or the materials deposited on the surface. Additionally, the solvents used in the ink composition may be substantially free of blocking agents such as a polymer. In some embodiments, the ink compositions are formulated in water. The water may be filtered such that the solvent does not contain any particles which are greater than 0.2 m in size.
III. HETEROSTRUCTURES
(23) In some aspects, the present disclosure relates to compositions which contain two ore more different metal dichalcogenides into a higher order structure. These structures may include a pattern of 3D shapes. These patterns may include an array of dots, an array of ribbons or lines, or an array of zig-zag or another meandering shaped lines. These heterostructure may be arranged into a lateral nanostructure assembly comprised of either dots and/or lines. Alternatively, the heterostructure may be arranged into a pattern comprising a vertical structure assembly comprised of either dots and/or lines. Additionally, the heterostructure may be arranged into a pattern comprising a complex geometric shape comprised of dots and/or lines. Some non-limiting examples of patterns which may be formed from the heterostructures described herein include meandering shaped ribbons, checkerboard-like grid, geometric symbols combining rectangles, circles, and other patterns. It is also contemplated that any bitmap image may be imported for rasterization and used to create a pattern which may be imprinted using the compositions and methods described herein.
IV. EXAMPLES
(24) The following examples are included to demonstrate preferred embodiments of the disclosure. It should be appreciated by those of skill in the art that the techniques disclosed in the examples which follow represent techniques discovered by the inventor to function well in the practice of the disclosure, and thus can be considered to constitute preferred modes for its practice. However, those of skill in the art should, in light of the present disclosure, appreciate that many changes can be made in the specific embodiments which are disclosed and still obtain a like or similar result without departing from the spirit and scope of the disclosure.
Example 1
Methods
(25) A. Preparation of (NH.sub.4).sub.2MoS.sub.4 Precursor
(26) Ammonium thiomolybdates ((NH.sub.4).sub.2MoS.sub.4) powder (Alfa Aesar, purity of 99.99%; 0.28 g) was added into 60 mL of deionized (D.I.) water. The obtained precursors were sonicated for 30 min then filtered with 0.2 m PTFE membranes to get highly dispersed clear solutions. The obtained (NH.sub.4).sub.2MoS.sub.4 solution was used as ink precursor for the formation of MoS.sub.2 structures.
(27) B. Preparation of (NH.sub.4).sub.2WS.sub.4 Precursor
(28) Ammonium tetrathiotungstate ((NH.sub.4).sub.2WS.sub.4) powder (Sigma-Aldrich, purity of 99.99%; 0.026 g) was added into 60 mL of D.I. water. The obtained precursors were sonicated for 30 min then filtered with 0.2 m PTFE membranes to get highly dispersed clear solutions. The obtained (NH.sub.4).sub.2WS.sub.4 solution was used as ink for the formation of WS.sub.2 structures. The diluted inks with a volume ratio of 1:9 (as-prepared ink:deionized water) was used to produce double layer WS.sub.2 ribbon.
(29) C. Direct Write Patterning Process
(30) The patterning of (NH.sub.4).sub.2MoS.sub.4 and (NH.sub.4).sub.2WS.sub.4 precursor inks were performed with a custom made patterning platform with motorized piezo-stages with a resolution of approximately 20 nm for all three XYZ axes. The sample holding stage is also equipped with tilt correction capabilities. The writing tool is essentially a cantilever array of twelve tips with approximately 60 m inter-tip spacing mounted on the tip holder. The tips and the inkwells with matching pitch were purchased from Advanced Creative Solutions Technology LLC. Si substrates (with 300 nm SiO.sub.2 layer) were cleaned by 10 min sonication of acetone, IPA and D.I. water respectively. Cantilevers and substrates were additionally cleaned in Ozone cleaner to render them hydrophilic. Alphabetical markers on Si/SiO.sub.2 substrates were deposited via standard e-beam lithography and lift-off process (Pt/Ti metal with thickness of 70 nm/5 nm respectively was used for metallization). Samples with the metalized alphabetical markers were additionally cleaned in the furnace with the mixture of Ar/H.sub.2 at 450 C. to remove any possible polymer residuals.
(31) D. Preparation of MX.sub.2 Heterostructures
(32) Ribbons of (NH.sub.4).sub.2MoS.sub.4 precursor ink were patterned on cleaned SiO.sub.2/Si substrate and then transferred into CVD system for crystallization of MoS.sub.2. The formation of MoS.sub.2 was performed in ambient condition, annealed in a mixture of Ar/H.sub.2 with the respective flow rates of 400 sccm/100 sccm. The annealing at lower temperatures (200 C.) can efficiently remove the residual D.I. water. The subsequently higher temperature annealing (450 C.) orders crystallinity of MoS.sub.2. Ribbons of (NH.sub.4).sub.2WS.sub.4 precursor ink were patterned atop of MoS.sub.2 ribbons (to form vertical bilayer heterostructures) and adjacent to MoS.sub.2 ribbons (to form lateral bilayer heterostructures). The formation of WS.sub.2/MoS.sub.2 heterostructures was also performed in ambient condition and annealed in a mixture of Ar/H.sub.2 with the respective flow rates of 400 sccm/100 sccm. A slightly lower temperature of 400 C. was used for crystallization of WS.sub.2 layer. Same protocol was used for the multi-layered patterned structures. Equations (1) and (2) show the resections in presence of H.sub.2 gas.
(NH.sub.4).sub.2MoS.sub.4+H.sub.2.fwdarw.2NH.sub.3+2H.sub.2S+MoS.sub.2(1)
(NH.sub.4).sub.2WS.sub.4+H.sub.2.fwdarw.2NH.sub.3+2H.sub.2S+WS.sub.2(2)
(33) E. Device Characterization
(34) AFM topographic images were acquired in non-contact mode with a Park NX10 system. Raman spectroscopy was obtained with a Renishaw InVia Raman Spectrometer with the laser excitation wavelength of 532 nm. The Si peak at 520 cm.sup.1 was used as reference for wavenumber calibration in all Raman spectral data. A JEOL-2100F system working at 200 kV was employed for the HRTEM microstructure characterization.
Example 2
Deposition of Metal Dichalcogenides
(35)
(36) The inks developed in this disclosure ((NH.sub.4).sub.2MoS.sub.4 and (NH.sub.4).sub.2WS.sub.4 precursors) are water based. Since water is a neutral solvent, it is therefore reasonable to conclude that no chemical reactions occur at room temperature under ambient conditions during the entire writing process. The direct writing technique essentially has two main steps for precursor deposition: inking and writing as shown in
(37) This mask free approach can potentially reduce the amount of residue between the layers of MoS.sub.2 and WS.sub.2 since no polymer resists were required in the process of writing. An additional advantage of this approach is that there is no need for MX.sub.2 materials transfer from growth surfaces to the desirable substrates which has been commonly used and reported in the MX.sub.2 heterostructures preparations (Huo et al., 2014, Huo et al., 2015 and Bhimanapati et al., 2015). The solvent chosen for the precursor inks was water, which is normally removed at low annealing temperatures (200 C.), prior to the formation of MX.sub.2 materials (see the discussion of MoS.sub.2 and WS.sub.2 formation below). Heat-treatment of patterned (NH.sub.4).sub.2MoS.sub.4 and (NH.sub.4).sub.2WS.sub.4 structures with the presence of hydrogen gas (H.sub.2) in the CVD furnace has shown to lower the required temperature Alonso et al., (1998) and Brito et al., (1995) at which MoS.sub.2 and WS.sub.2 crystalline structures are formed (800 C. to 450 C.) as described in the equations (1) and (2) in Example 1.
(38) It is possible to generate more complex structures with the combination of two basic patterns, e.g. dots and ribbons/lines using the software protocol sequencing. Arrays of dots were produced by holding the inked cantilever in contact with the substrate so that inks diffuse out in a radial direction to form a circular dot pattern. Then the tip was moved to the next position and the process was repeated as shown in
(39) The fabrication of MoS.sub.2 and WS.sub.2 ribbons/lines is more challenging as compared to the dot patterns where the AFM tip must continuously move along the sample as shown schematically on the
(40) It was established that single and multiple MX.sub.2 ribbons with controlled parameters can be fabricated in this direct writing fashion. Multiple parallel ribbons with selected widths and thicknesses were prepared by employing multi-pen cantilever as shown in the optical image (
(41) Higher ink concentration in this disclosure implies the amount of reactant ammonium tetrathiomolybdate ((NH.sub.4).sub.2MoS.sub.4) or ammonium tetrathiotungstate ((NH.sub.4).sub.2WS.sub.4), used for writing on the substrate was increased. In order to prepare thinner/thicker structures the amount of reactant was correspondingly decreased/increased by adjusting as-prepared ink concentration, (see more details in Examples 1 and 3). Therefore, to optimize the process it was concluded that the most convenient approach to determine the thicknesses of the resulting MoS.sub.2 and WS.sub.2 ribbons is to adjust precursor ink composition or concentration and perform the writing at tip speeds in the range between 2 m/s to 5 m/s. The influence of ink concentration is clearly observed in the AFM images (
(42) This direct writing approach provides additional flexibility for precise patterning of MoS.sub.2 and WS.sub.2 ribbons aligned to prefabricated structures on the substrate.
(43) The success in controlled production of MX.sub.2 ribbons with specific thickness and width further enables the fabrication of more complex MX.sub.2 structures directly on existing devices. The arrays of WS.sub.2/MoS.sub.2 heterostructures (in vertical and lateral geometries) have been written at predefined locations between pre-deposited electrodes. As shown in the
(44) Resonant Raman spectroscopy was also utilized to characterize the fabricated ribbon arrays of MoS.sub.2, WS.sub.2 and WS.sub.2/MoS.sub.2 vertical heterostructures (
Example 3
Additional Studies
(45) A. Two-Step Automated Direct-Write Patterning.
(46) The direct write patterning technique employed in this disclosure consists of two main steps, specifically the inking and writing, which can be symbolically described as two steps imitating the handwriting on a paper using a pen or a quill. In direct writing technique the AFM cantilever tips are used as pens. When multi-pen cantilevers are utilized, this allows for parallel writing so that large size arrays of patterns can be obtained with high throughput and efficiency. In the process of inking, the tip of an atomic force microscope (AFM) is dipped into the ink.
(47) B. Dot Array Patterns and Other Line Shapes of Fabricated MX.sub.2.
(48) With direct write fabrication approach complex structures can be potentially prepared with the combination of fabricated arrays of dot and ribbon structures using the software protocol sequencing. Arrays of dots are generally produced by holding the inked cantilever in contact with the substrate to establish the ink transfer from the tips to the substrate which is governed by the diffusion process. This way circular dot (ink droplets) patterns are generated. Then tip retracts and moves to the next position and the process is repeated. By optimizing parameters such as environmental humidity and temperature in the writing chamber, tip moving speed, dwell time and ink concentration the diameter and thickness of MX.sub.2 dots can be controlled.
(49) C. Patterns of WS.sub.2/MoS.sub.2 Heterostructures.
(50) Flexibility of the direct writing approach allows for a convenient way to create variety of architectures, assembled in different configurations.
(51) It must be notes that in ribbon writing, (
(52) D. Patterns of MoS.sub.2/WS.sub.2/MoS.sub.2 Tri-Layers Structures.
(53) More complicated heterostructures such as MoS.sub.2/WS.sub.2/MoS.sub.2 tri-layer assemblies can also be easily obtained with the direct writing technique. Lateral heterostructures can be formed as easily as vertical heterostructures geometries, owing to the precision of scanning probe nanolithography based approach, such as present technique. This method provides a simple and convenient route for creating complex structures.
(54) The fabrication of tri-layer heterostructures is based on controlled writing of MX.sub.2 ribbons in a repeated fashion with subsequent steps of crystallization performed after each patterning step to form final tri-layer architectures. As in earlier examples (NH.sub.4).sub.2MoS.sub.4 and (NH.sub.4).sub.2WS.sub.4 precursor inks were used. The step by step process is described below.
(55) To fabricate vertically assembled tri-layer heterostructure, first a ribbon of (NH.sub.4).sub.2MoS.sub.4 precursor was patterned in horizontal direction (x-axis) for a desired length. Following this step was the annealing of the sample in the CVD furnace to crystallize the precursor to form MoS.sub.2 material. Then the sample is placed back into the patterning chamber, aligned with the aid of alphabetical alignment marks and then the diagonal ribbon of (NH.sub.4).sub.2WS.sub.4 precursor is patterned for a desired length. This pattern structure is made in such a way that it overlaps the MoS.sub.2 patterned structure. Following this step was the annealing of the sample again in order to crystallize the (NH.sub.4).sub.2WS.sub.4 precursor to form WS.sub.2 material. Then once again the sample is placed back into the patterning chamber, aligned to pre-existing pattern, and then, a final ribbon of (NH.sub.4).sub.2MoS.sub.4 precursor in vertical (y-axis) direction is patterned for a desired length. This patterned structure is made in such a way that it overlaps with the other two structures at the desired point. Lastly, annealing is performed to crystallize the MoS.sub.2 patterned structure. At the intersection of three ribbons a vertical MoS.sub.2/WS.sub.2/MoS.sub.2 heterostructure is formed.
(56) To create lateral tri-layer heterostructure, a slightly different sequence of patterning steps is performed. First, (NH.sub.4).sub.2WS.sub.4 precursor ink is patterned in diagonal direction as a ribbon of a desired length. This is followed with the annealing process, to crystallize the WS.sub.2 ribbon structure. Then, each of the two (NH.sub.4).sub.2MoS.sub.4 precursor patterns is made in such a way that it only touches the diagonal pattern of WS.sub.2 on one side. This is the most challenging step in the patterning sequence for creating lateral tri-layer heterostructure, as it is highly dependent on nanoscale precision capabilities of the instrument. The final step of annealing completes the process of lateral tri-layer MoS.sub.2/WS.sub.2/MoS.sub.2 heterostructure formation.
(57)
(58) E. Controlling of the MX.sub.2 Ribbon Width and Thickness.
(59) In the direct writing of ribbons, the meniscus of water facilitates the continuous writing as tip moves along the surface and ink also self-diffuses in the lateral direction at the same time. With a relatively faster tip speed we show that the process of ink lateral diffusion on the substrate can be controlled so that narrower ribbons are obtained. The relationship between the tip speed and the width of the MoS.sub.2 ribbons is presented in detail in Table 1. In these experiments (Table 1), as-prepared ink precursor (ammonium tetrathiomolybdate ((NH.sub.4).sub.2MoS.sub.4)) was used. The software capabilities of the patterning tool allow only limited control of the discrete tip speeds which are indicated in the Table 1. The parameters in this table are also suitable for the process to control the width of WS.sub.2 ribbon using as prepared ammonium tetrathiotungstate ((NH.sub.4).sub.2WS.sub.4) ink precursor.
(60) TABLE-US-00001 TABLE 1 The Relationship Between the Tip Speed and the MoS.sub.2 Ribbon Widths Tip moving speed Ribbon width (m/s) (m) 0.1 14~18 1 5~6 2 2.7~3.1 5 1.0~1.2
(61) It has been also demonstrated that the most convenient approach to determine the thicknesses of the resulting MoS.sub.2 and WS.sub.2 ribbons is to adjust precursor ink concentration. Table 2 was added to discuss in more detail relationship between controlling parameters such as ink precursor (ammonium tetrathiomolybdate ((NH.sub.4).sub.2MoS.sub.4)) concentration and the resulting thicknesses of MoS.sub.2 ribbons. The tip moving speed in the measurements in Table 2 was set to 5 m/s. In order to obtain a stable ink, the compositions were filtered using a PTFE filter and thus the ink concentrations here are indicated as volume ratios of as-prepared ink to D.I. water. The obtained parameters shown in Table 2 are also suitable for the thickness control experiments for WS.sub.2 patterned ribbons created with as-prepared ammonium tetrathiotungstate ((NH.sub.4).sub.2WS.sub.4) ink precursor.
(62) TABLE-US-00002 TABLE 2 The relationship between the ink concentration and MoS2 ribbon thicknesses. Ink concentration Ribbon (the volume ratio of as- thickness prepared ink:D.I. Water) (nm) 1:0 50~60 1:1 20~26 1:3 8~10 1:9 1.5~1.9
(63) F. HRTEM and XRD Characterizations.
(64) High-resolution transmisson electron microscopy (HRTEM) was used for imaging the structure of MoS.sub.2 material prepared by the thermal treatment of ammonium tetrathiomolybdate ((NH.sub.4).sub.2MoS.sub.4) as discussed in the Example 1. As shown in
(65) In addition, the presence of MoS.sub.2 and WS.sub.2 materials can be further demonstrated by the XRD (X-Ray diffraction) measurement. The signal from as-prepared MX.sub.2 ribbon seemed too weak for detection using the XRD instrumentation set up (Rigaku XRD MiniFlex 600) which may be partly a result of the material's overall low coverage on the substrate. Additional MX.sub.2 samples were prepared for XRD measurement by the dip coating method with exact same inks and thermal treatment procedures as those used for ribbon preparations. In these samples, the typical strong peak at approximately 214.3 was identified in MoS.sub.2 and WS.sub.2 samples (Miremadi and Morrison, 1988, Nguyen et al., 2016 and Ramakrishna Matte et al., 2010).
(66) G. Preparation of (NH.sub.4).sub.6Mo.sub.7O.sub.24.4H.sub.2O Precursor
(67) Ammonium molybdate tetrahydrate ((NH.sub.4).sub.6Mo.sub.7O.sub.24.4H.sub.2O) powder (Sigma-Aldrich, purity of 99%; 40.1 mg) was added into 9 mL of deionized (D.I.) water. The obtained precursors were sonicated for 30 min then filtered with 0.2 m PTFE membranes to get highly dispersed clear solutions. The obtained (NH.sub.4).sub.6Mo.sub.7O.sub.24 solution was used as ink precursor for the formation of MoS.sub.2 and MoSe.sub.2 structures.
(68) H. Preparation of (NH.sub.4).sub.10H.sub.2(W.sub.2O.sub.7).sub.6 Precursor
(69) Ammonium tetrathiotungstate ((NH.sub.4).sub.10H.sub.2(W.sub.2O.sub.7).sub.6) powder (Sigma-Aldrich, purity of 99.99%; 43.6 mg) was added into 9 mL of D.I. water. The obtained precursors were sonicated for 30 min then filtered with 0.2 m PTFE membranes to get highly dispersed clear solutions. The obtained (NH.sub.4).sub.10H.sub.2(W.sub.2O.sub.7).sub.6 solution was used as ink precursor for the formation of WS.sub.2 and WSe.sub.2 structures.
(70) I. Direct Write Patterning Process
(71) The patterning of (NH.sub.4).sub.6Mo.sub.7O.sub.24 and (NH.sub.4).sub.10H.sub.2(W.sub.2O.sub.7).sub.6 precursor inks were performed with a custom made patterning platform with motorized piezo-stages with a resolution of approximately 20 nm for all three XYZ axes. The sample holding stage is also equipped with tilt correction capabilities. The writing tool is essentially a cantilever array of twelve tips with approximately 60 m inter-tip spacing mounted on the tip holder. The tips and the inkwells with matching pitch were purchased from Advanced Creative Solutions Technology LLC. Si substrates (with 300 nm SiO.sub.2 layer) were cleaned by 10 min sonication of acetone, IPA and D.I. water respectively. Cantilevers and substrates were additionally cleaned in Ozone cleaner to render them hydrophilic. Alphabetical markers on SiO.sub.2/Si substrates were deposited via standard e-beam lithography and lift-off process (Pt/Ti metal with thickness of 70 nm/5 nm respectively was used for metallization). Samples with the metalized alphabetical markers were additionally cleaned in the furnace with the mixture of Ar/H.sub.2 at 450 C. to remove any possible polymer residuals.
(72) J. Preparation of MoS.sub.2 Structure
(73) Ribbons of (NH.sub.4).sub.6Mo.sub.7O.sub.24 precursor ink were patterned on cleaned SiO.sub.2/Si substrate and then transferred into CVD system for crystallization of MoS.sub.2. The patterned sample was placed in the middle of the CVD tube, and 10-60 mg of sulfur (Sigma-Aldrich, purity of 99.98%) powder was placed at the upstream. The formation of MoS.sub.2 was performed in ambient condition, annealed in Ar with the respective flow rates of 100 sccm. The annealing at lower temperatures (200 C.) can efficiently remove the residual D.I. water. The subsequently higher temperature annealing (600 C.) with the sulfur vapor orders crystallinity of MoS.sub.2.
(74) K. Preparation of MoSe.sub.2 Structure
(75) Ribbons of (NH.sub.4).sub.6Mo.sub.7O.sub.24 precursor ink were patterned on cleaned SiO.sub.2/Si substrate and then transferred into CVD system for crystallization of MoS.sub.2. The patterned sample was placed in the middle of the CVD tube, and 10-60 mg of Selenium (Alfa Aesar, purity of 99.5%) powder powder was placed at the upstream. The formation of MoS.sub.2 was performed in ambient condition, annealed in Ar with the respective flow rates of 100 sccm. The annealing at lower temperatures (200 C.) can efficiently remove the residual D.I. water. The subsequently higher temperature annealing (600 C.) with the sulfur vapor orders crystallinity of MoS.sub.2.
(76) L. Preparation of WS.sub.2 Structure
(77) Ribbons of (NH.sub.4).sub.10H.sub.2(W.sub.2O.sub.7).sub.6 precursor ink were patterned on cleaned SiO.sub.2/Si substrate and then transferred into CVD system for crystallization of WS.sub.2. The patterned sample was placed in the middle of the CVD tube, and 10-60 mg of sulfur (Sigma-Aldrich, purity of 99.98%) powder was placed at the upstream. The formation of WS.sub.2 was performed in ambient condition, annealed in Ar with the respective flow rates of 100 sccm. The annealing at lower temperatures (200 C.) can efficiently remove the residual D.I. water. The subsequently higher temperature annealing (600 C.) with the sulfur vapor orders crystallinity of WS.sub.2.
(78) M. Preparation of WSe.sub.2 Structure
(79) Ribbons of (NH.sub.4).sub.10H.sub.2(W.sub.2O.sub.7).sub.6 precursor ink were patterned on cleaned SiO.sub.2/Si substrate and then transferred into CVD system for crystallization of WSe.sub.2. The patterned sample was placed in the middle of the CVD tube, and 10-60 mg of Selenium (Alfa Aesar, purity of 99.5%) powder was placed at the upstream. The formation of WSe.sub.2 was performed in ambient condition, annealed in Ar with the respective flow rates of 100 sccm. The annealing at lower temperatures (200 C.) can efficiently remove the residual D.I. water. The subsequently higher temperature annealing (600 C.) with the sulfur vapor orders crystallinity of WSe.sub.2.
(80) All of the methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the compositions and methods of this disclosure have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit and scope of the disclosure. More specifically, it will be apparent that certain agents which are both chemically and physiologically related may be substituted for the agents described herein while the same or similar results would be achieved. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the disclosure as defined by the appended claims.
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