Refrigeration apparatus
10753662 ยท 2020-08-25
Assignee
Inventors
Cpc classification
F24F11/89
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/21173
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2500/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25B2600/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/2106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/2103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B47/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2700/2104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F11/89
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An air conditioner that is a refrigeration apparatus has, in a refrigerant circuit, a compressor, an outdoor heat exchanger that functions as an evaporator in a heating operation, an indoor heat exchanger that functions as a condenser in the heating operation, and a four way valve. The refrigerant circuit is configured in such a way that a high-pressure value of the refrigerant circuit in a defrost operation is lower than a high-pressure value of the refrigerant circuit in the heating operation. An end-of-defrost frequency decrease rate, which is a rate of decrease in the operating frequency of the compressor in the defrost operation, is set faster than a normal frequency decrease rate, which is a rate of decrease in the operating frequency of the compressor in the heating operation.
Claims
1. A refrigeration apparatus including a refrigerant circuit in which a vapor compression refrigeration cycle is performed, the refrigeration apparatus comprising: a compressor that is provided in the refrigerant circuit and whose operating frequency is capable of being changed; an evaporator that is provided in the refrigerant circuit and is for performing heat exchange by causing refrigerant circulated by the compressor to evaporate in a heating operation; a condenser that is provided in the refrigerant circuit and is for performing heat exchange by causing the refrigerant circulated by the compressor to condense in the heating operation; and a switching mechanism that is provided in the refrigerant circuit and is for switching the flow of the refrigerant in the refrigerant circuit when switching between the heating operation using the condenser and a defrost operation that defrosts the evaporator, wherein the refrigerant circuit is configured in such a way that a discharge pressure value of the compressor in the defrost operation is lower than a discharge pressure value of the compressor in the heating operation, and an end-of-defrost frequency decrease rate being a rate of decrease in the operating frequency of the compressor when ending the defrost operation is set faster than a normal frequency decrease rate being a rate of decrease in the operating frequency of the compressor when transitioning from the heating operation to the defrost operation.
2. The refrigeration apparatus according to claim 1, wherein the end-of-defrost frequency decrease rate is set to a rate of decrease that is two or more times the normal frequency decrease rate.
3. The refrigeration apparatus according to claim 1, wherein the compressor is arranged and configured to maintain an operating frequency equal to or greater than a predetermined value, without stopping, when reverting from the defrost operation to the heating operation.
4. The refrigeration apparatus according to claim 3, wherein after the operating frequency has been changed at the end-of-defrost frequency decrease rate, the compressor is arranged and configured to maintain a constant operating frequency over a predetermined amount of time before entering the heating operation.
5. The refrigeration apparatus according to claim 2, wherein the compressor is arranged and configured to maintain an operating frequency equal to or greater than a predetermined value, without stopping, when reverting from the defrost operation to the heating operation.
6. The refrigeration apparatus according to claim 5, wherein after the operating frequency has been changed at the end-of-defrost frequency decrease rate, the compressor is arranged and configured to maintain a constant operating frequency over a predetermined amount of time before entering the heating operation.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF EMBODIMENT
(1) General Overview of Configuration of Air Conditioner
(9) A refrigeration apparatus pertaining to an embodiment of the invention will be described below using an air conditioner as an example. A general overview of the configuration of the air conditioner pertaining to this embodiment is shown in
(10) (1-1) Refrigerant Circuit 10
(11) The refrigerant circuit 10 is equipped with a compressor 11, a four way valve 12, an outdoor heat exchanger 13, an expansion mechanism 14, an accumulator 15, and an indoor heat exchanger 16. The compressor 11 discharges, from a discharge port to a first port of the four way valve 12, refrigerant that it has sucked in from a suction port and compressed. The four way valve 12 further has a second port connected to the outdoor heat exchanger 13, a third port connected to the accumulator 15, and a fourth port connected to the indoor heat exchanger 16.
(12) When the air conditioner 1 performs a heating operation, the four way valve 12 causes the refrigerant to circulate between the first port and the fourth port while simultaneously causing the refrigerant to circulate between the second port and the third port as indicated by the dashed lines. Furthermore, when the air conditioner 1 performs a cooling operation and when the air conditioner 1 performs a reverse cycle defrost operation, the four way valve 12 causes the refrigerant to circulate between the first port and the second port while simultaneously causing the refrigerant to circulate between the third port and the fourth port as indicated by the solid lines.
(13) The outdoor heat exchanger 13 has a gas-side inlet/outlet for mainly causing gas refrigerant to circulate between the outdoor heat exchanger 13 and the second port of the four way valve 12, and also has a liquid-side inlet/outlet for mainly causing liquid refrigerant to circulate between the outdoor heat exchanger 13 and the expansion mechanism 14. The outdoor heat exchanger 13 causes heat exchange to be carried out between outdoor air and the refrigerant flowing through heat transfer tubes (not shown in the drawings) connected between the liquid-side inlet/outlet and the gas-side inlet/outlet of the outdoor heat exchanger 13.
(14) The expansion mechanism 14 is disposed between the outdoor heat exchanger 13 and the indoor heat exchanger 16. The expansion mechanism 14 has the function of causing the refrigerant flowing between the outdoor heat exchanger 13 and the indoor heat exchanger 16 to expand to thereby reduce the pressure of the refrigerant.
(15) The indoor heat exchanger 16 has a liquid-side inlet/outlet for causing liquid refrigerant to circulate between the indoor heat exchanger 16 and the expansion mechanism 14, and also has a gas-side inlet/outlet for causing gas refrigerant to circulate between the indoor heat exchanger 16 and the fourth port of the four way valve 12. The indoor heat exchanger 16 causes heat exchange to be carried out between indoor air and the refrigerant flowing through heat transfer tubes (not shown in the drawings) connected between the liquid-side inlet/outlet and the gas-side inlet/outlet of the indoor heat exchanger 16.
(16) The accumulator 15 is disposed between the third port of the four way valve 12 and the suction port of the compressor 11. In the accumulator 15, the refrigerant flowing from the third port of the four way valve 12 to the compressor 11 is separated into gas refrigerant and liquid refrigerant. Additionally, mainly the gas refrigerant is supplied from the accumulator 15 to the suction port of the compressor 11.
(17) The outdoor unit 2 is equipped with an outdoor fan 21 that generates an airflow of outdoor air that passes through the outdoor heat exchanger 13 in order to promote heat exchange between the refrigerant flowing through the heat transfer tubes and the outdoor air. The outdoor fan 21 is driven by an outdoor fan motor 21a whose rotational speed can be changed. Furthermore, the indoor unit 3 is equipped with an indoor fan 31 that generates an airflow of indoor air that passes through the indoor heat exchanger 16 in order to promote heat exchange between the refrigerant flowing through the heat transfer tubes and the indoor air. The indoor fan 31 is driven by an indoor fan motor 31a whose rotational speed can be changed.
(18) As shown in
(19) (1-2) General Overview of Configuration of Control System of Refrigerant Circuit 10
(20) As shown in
(21) The outdoor control device 26 of the outdoor unit 2 controls the compressor 11, the four way valve 12, the expansion mechanism 14, and the outdoor fan 21, among other things. For that purpose, the outdoor unit 2 is equipped with an outdoor temperature sensor 22 for measuring the temperature of the outdoor air, an outdoor heat exchanger temperature sensor 23 for measuring the temperature of the refrigerant flowing through a particular place in the outdoor heat exchanger 13, an outlet pipe temperature sensor 24 for detecting the temperature of the refrigerant flowing out from the gas-side inlet/outlet of the outdoor heat exchanger 13 functioning as an evaporator in the heating operation, and a suction pipe temperature sensor 25 for detecting the temperature of the gas refrigerant sucked into the compressor 11. Additionally, the outdoor control device 26 is connected to the outdoor temperature sensor 22 and the outdoor heat exchanger temperature sensor 23 in order to receive signals relating to the temperatures that the outdoor temperature sensor 22 and the outdoor heat exchanger temperature sensor 23 have measured. The outdoor control device 26 includes a CPU (not shown in the drawings) and a memory (not shown in the drawings), for example, and is configured to be able to control the outdoor unit 2 in accordance with a stored program or the like.
(22) The indoor control device 35 of the indoor unit 3 controls the indoor fan 31 and the like, among other things. For that purpose, the indoor unit 3 is equipped with an indoor temperature sensor 32 for measuring the temperature of the indoor air and an indoor heat exchanger temperature sensor 33 for measuring the temperature of the refrigerant flowing through a particular place in the indoor heat exchanger 16. Additionally, the indoor control device 35 is connected to the indoor temperature sensor 32 and the indoor heat exchanger temperature sensor 33 in order to receive signals relating to the temperatures that the indoor temperature sensor 32 and the indoor heat exchanger temperature sensor 33 have measured. The indoor control device 35 includes a CPU (not shown in the drawings) and a memory (not shown in the drawings), for example, and is configured to be able to control the indoor unit 3 in accordance with a stored program or the like.
(23) The remote controller 5 has a liquid crystal display 5a and buttons 5b shown in
(24) The operation switch 51 is a switch for switching between operating and stopping the air conditioner 1, so that each time the operation switch 51 is operated, the air conditioner 1 switches between operating and stopping. The operating mode switch 52 is used, for example, when selecting the cooling operation and the heating operation. The temperature setting switch 53 is a switch used for the user to input the desired indoor temperature. Furthermore, the air volume setting switch 54 is a switch used for the user to input the desired air volume. The control unit 50 sets a target indoor temperature Tt on the basis of a set temperature Ts that has been input using the temperature setting switch 53. For example, suppose that the target indoor temperature Tt is (Ts+1), which is the sum of the set temperature Ts and a certain value al. If a indoor temperature Tr is higher than the target indoor temperature Tt, the control unit 50 causes the air conditioner 1 to thermostat off. It will be noted that the control unit 50 causes the air conditioner 1 to thermostat on if the indoor temperature Tr is lower than a value (Ts2), which is the difference between the set temperature Ts and a certain value 2.
(25) The control unit 50 controls the various devices configuring the air conditioner 1 on the basis of the measurement values of the various sensors and commands input from the remote controller 5. Furthermore, the control unit 50 uses the liquid crystal display 5a of the remote controller 5 to notify the user of the status of input commands and the status of control.
(2) General Overview of Heating Operation, Cooling Operation, and Reverse Cycle Defrost Operation
(26) (2-1) Heating Operation
(27) When the air conditioner 1 performs the heating operation, the four way valve 12 switches to the state indicated by the dashed lines shown in
(28) (2-2) Cooling Operation
(29) When the air conditioner 1 performs the cooling operation, the four way valve 12 switches to the state indicated by the solid lines shown in
(30) (2-3) Reverse Cycle Defrost Operation
(31) The reverse cycle defrost operation is performed to remove frost sticking to the outdoor heat exchanger 13 owing to the heating operation having been performed. Consequently, the air conditioner 1 switches to the reverse cycle defrost operation in the middle of the heating operation, and when the reverse cycle defrost operation ends, the air conditioner 1 reverts back to the heating operation. In the reverse cycle defrost operation, as in the cooling operation, the four way valve 12 switches to the state indicated by the solid lines shown in
(32) When the air conditioner 1 enters the reverse cycle defrost operation, the outdoor control device 26 of the outdoor unit 2 decides to perform defrosting when heating control is being performed. When the outdoor control device 26 decides to perform defrosting in the outdoor unit 2, a defrost request flag shown in
(33) When completing preparations for the defrost operation conclude in the indoor unit 3 that has received the defrost request signal, the indoor control device 35 sends a defrost permission signal to the outdoor control device 26. When the outdoor control device 26 receives the defrost permission signal, the outdoor control device 26 starts defrost control and sends to the indoor control device 35 a signal indicated that defrosting is currently in progress.
(34) When the outdoor control device 26 judges that defrosting has ended in the outdoor unit 2, the defrost request flag in
(3) Shock Sound when Four Way Valve is Working
(35) (3-1) Configuration of Four Way Valve 12
(36)
(37) The slide mount 153 is a mount disposed inside the central section of the cylinder 151. A third port 12c is disposed in the center of the slide mount 153, and a second port 12b and a fourth port 12d are provided on both sides of the third port 12c along the axial direction of the cylinder. In the cylinder 151, a first port 12a is provided in a position opposing the third port 12c of the slide mount 153.
(38) The first port 12a is connected to the discharge port of the compressor 11, so during the heating operation, high pressure acts on the first port 12a. The third port 12c is connected to the suction opening of the compressor 11, so during the heating operation, only low pressure acts on the third port 12c. As for the second port 12b and the fourth port 12d, when operation switches between the cooling operation and the heating operation, the slide valve 152 moves and high pressure and low pressure alternately act on the second port 12b and the fourth port 12d. The state shown in
(39) In order to switch between the cooling operation or the reverse cycle defrost operation (the state shown in
(40) The body mechanism 150 and the pilot mechanism 170 are connected to each other by four pilot tubes comprising a first pilot tube 181, a second pilot tube 182, a third pilot tube 183, and a fourth pilot tube 184. The first pilot tube 181 is connected to the first port 12a. The third pilot tube 183 is connected to the third port 12c. Furthermore, the second pilot tube 182 is connected to the first chamber 156, and the fourth pilot tube 184 is connected to the second chamber 157.
(41) The pilot mechanism 170 uses a built-in spring and electromagnet to switch connection from the first pilot tube 181 to the third pilot tube 183. This switches the four way valve 12 between the state shown in
(42) (3-2) Working of Four Way Valve 12
(43) In the four way valve 12 with the above configuration, in the left-position state, the slide valve 152 inside the cylinder 151 is positioned on the left side as shown in
(44) When the excitation of the electromagnet of the pilot mechanism 170 is stopped in the right-position state, the first pilot tube 181 and the second pilot tube 182 become connected to each other, the third pilot tube 183 and the fourth pilot tube 184 become connected to each other, and the pressure difference between both ends of the cylinder 151 becomes a pressure difference whereby the slide valve 152 moves to the left side. When the slide valve 152 moves to the left side, the first port 12a and the second port 12b communicate with each other and the fourth port 12d and the third port 12c communicate with each other.
(45) (3-3) Mechanism by which Shock Sound Occurs
(46) During the heating operation, for example, the electromagnet of the pilot mechanism 170 is not excited, so the slide valve 152 is in the right-position state shown in
(4) Working in Reverse Cycle Defrost Operation
(47) (4-1) Start of Reverse Cycle Defrost Operation
(48) The working of the air conditioner 1 in the reverse cycle defrost operation will be described using the timing charts shown in
(49) Looking at the timing chart in
(50) As shown in
(51) (4-2) Control During Reverse Cycle Defrost Operation
(52) During the reverse cycle defrost operation, the operating frequency of the compressor 11 (see
(53) Because of the calm operation from time t6 to time t8, the pressure difference between the first port 12a and the third port 12c of the four way valve 12 can be mitigated. Because of that, in comparison to the case of not performing the calm operation, for example, by performing the calm operation, the shock sound of the four way valve 12 is extremely remarkedly suppressed. Then, when the pressure equalization of the four way valve 12 has ended, as shown in
(5) Example Modifications
(5-1) Example Modification A
(54) In the above embodiment, the four way valve 12 was described as the switching mechanism, but the switching mechanism is not limited to the four way valve 12. The switching mechanism may also be a switching mechanism other than a four way valve provided that it is used to switch between the heating operation and the defrost operation and requires pressure equalization between the port connected to the discharge port of the compressor 11 and the port connected to the suction port of the compressor in order to suppress noise when switching between these operations.
(5-2) Example Modification B
(55) In the above embodiment, a case was described where the calm operation frequency from time t7 to time t8 in
(6) Characteristics
(56) (6-1)
(57) As described above, in the air conditioner 1 that is the refrigeration apparatus pertaining to the embodiment of the invention, the end-of-defrost frequency decrease rate of the compressor 11 during the defrost operation from time t6 to time t7 shown in
(58) (6-2)
(59) In the above air conditioner 1, because the end-of-defrost frequency decrease rate is set to 10 Hz/sec, which is a decrease rate that is two or more times the normal frequency decrease rate of 2 Hz/sec, the effect of shortening the defrost operation time becomes greater. Of course, it is preferable for the decrease rate to be as short as possible to the extent that the compressor 11 is not adversely affected, and even more preferable for the end-of-defrost decrease rate to be five or more times the normal frequency decrease rate (end-of-defrost frequency decrease rate/normal frequency decrease rate) as in the above embodiment.
(60)
(61) (6-3)
(62) In the above air conditioner 1, as shown in
(63) (6-4)
(64) By maintaining a constant operating frequency over a predetermined amount of time before entering the heating operation as in the period from time t7 to time t8 in
REFERENCE SIGNS LIST
(65) 1 Air Conditioner (Example of Refrigeration Apparatus) 2 Outdoor Unit 3 Indoor Unit 10 Refrigerant Circuit 11 Compressor 12 Four way valve (Example of Switching Mechanism) 13 Outdoor Heat Exchanger (Example of Evaporator in Heating Operation) 14 Expansion Mechanism 16 Indoor Heat Exchanger (Example of Condenser in Heating Operation) 21 Outdoor Fan 22 Outdoor Temperature Sensor 23 Outdoor Heat Exchanger Temperature Sensor 24 Outdoor Control Device 31 Indoor Fan 32 Indoor Temperature Sensor 33 Indoor Heat Exchanger Temperature Sensor 34 Indoor Control Device 50 Control Unit
CITATION LIST
Patent Literature
(66) Patent Document 1: Japanese Patent Unexamined Publication No. 2014-129957