Device and system for gas injection in and extraction from a building structure
10753683 ยท 2020-08-25
Assignee
Inventors
- Jean-Pierre Blais (Levis, CA)
- Mario Lavoie (Quebec, CA)
- Guillaume Blais (Levis, CA)
- Clemente Ibarra (Quebec, CA)
Cpc classification
E04G23/02
FIXED CONSTRUCTIONS
F26B21/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F26B5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04G23/02
FIXED CONSTRUCTIONS
Abstract
The present disclosure relates to a device and a system for gas injection in cavities of building structures, particularly for drying, decontaminating or drying and decontaminating building structures. The present disclosure also relates to a device and a system for gas extraction from cavities of building structures, particularly for drying, or for drying and decontaminating building structures. The present disclosure also generally relates to a system for monitoring parameters of a gas injection/extraction process using the device and system provided herein.
Claims
1. A gas injection device for drying and/or decontamination of a building structure, the gas injection device comprising an injector module, the injector module having an inner lumen defined by an external wall, the external wall defining a distal insertion portion for insertion of the injector module into the building structure and a proximal ventilation portion for providing air flow into the inner lumen of the injector module, the distal insertion portion and the proximal ventilation portion being in fluid communication with one another through the inner lumen, wherein the external wall of the proximal ventilation portion comprises a plurality of ventilation openings configured to direct air flow into the inner lumen of the injector module.
2. The gas injection device as defined in claim 1, wherein the building structure is selected from a wall, a floor and a ceiling.
3. The gas injection device as defined in claim 1, further comprising an injector-to-duct connector attached to the proximal ventilation portion for connection of the gas injection device to an injection duct.
4. The gas injection device of claim 1, for injection of gas into a cavity in a building structure, the gas injection device further comprising: a) a ventilation module; b) a casing module for assembling the ventilation module with the injector module; and c) a noise reduction module connected to the casing module.
5. The gas injection device as defined in claim 4, wherein the injector module, the casing module and the noise reduction module each have an inner lumen in registration with one another to create an inner passageway for gas flow.
6. The gas injection device as defined in claim 5, further comprising a cap for closing the inner passageway.
7. The gas injection device as defined in claim 6, wherein the cap is connected to the injector module.
8. The gas injection device as defined in claim 4, wherein the ventilation module is inserted into the casing module.
9. The gas injection device as defined in claim 4, wherein the noise reduction module is connected to the casing module.
10. The gas injection device as defined in claim 4, wherein the injector module is suitable for insertion into a hole made in the building structure.
11. The gas injection device as defined in claim 10, wherein the injector module comprises a plurality of attachments for attachment of the injector module into the hole in the building structure.
12. The gas injection device as defined in claim 11, wherein the plurality of attachments are a plurality of protrusions extending from the injector module.
13. The gas injection device as defined in claim 4, wherein the casing module is attached to the injector module through a casing-to-injector connector and an injector-to-casing connector.
14. The gas injection device as defined in claim 7, wherein the capping module is attached to the injector module through a capping-to-injector connector and an injector-to-capping connector.
15. The gas injection device as defined in claim 4, wherein the building structure is selected from a wall, a floor and a ceiling.
16. A gas extraction device for drying and/or decontamination of a building structure, the gas extraction device comprising an extractor module, the extractor module having an inner lumen defined by an external wall, the external wall defining a distal insertion portion for insertion of the extractor module into the building structure and a proximal ventilation portion for providing air flow into the inner lumen of the extractor module, the distal insertion portion and the proximal ventilation portion being in fluid communication with one another through the inner lumen, wherein the external wall of the proximal ventilation portion comprises a plurality of ventilation openings configured to direct air flow into the inner lumen of the extractor module.
17. The gas extraction device as defined in claim 16, wherein the building structure is selected from a wall, a floor and a ceiling.
18. The gas extraction device as defined in claim 16, further comprising an extractor-to-duct connector for connection of the gas extraction device to an extraction duct.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Further features and advantages of the present disclosure will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
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(26) It is to be expressly understood that the description and drawings are only for the purpose of illustrating certain embodiments of the present disclosure and are an aid for understanding. They are not intended to be a definition of the limits of the disclosure and/or of the technology.
DETAILED DESCRIPTION OF TECHNOLOGY
(27) The present technology is explained in greater detail below. This description is not intended to be a detailed catalog of all the different ways in which the technology may be implemented, or all the features that may be added to the instant technology. For example, features illustrated with respect to one embodiment may be incorporated into other embodiments, and features illustrated with respect to a particular embodiment may be deleted from that embodiment. In addition, numerous variations and additions to the various embodiments suggested herein will be apparent to those skilled in the art in light of the instant disclosure which do not depart from the instant technology. Hence, the following specification is intended to illustrate some particular embodiments of the technology, and not to exhaustively specify all permutations, combinations and variations thereof.
(28) As used herein, the singular form a, an and the include plural referents unless the context clearly dictates otherwise.
(29) The term about is used herein explicitly or not, every quantity given herein is meant to refer to the actual given value, and it is also meant to refer to the approximation to such given value that would reasonably be inferred based on the ordinary skill in the art, including equivalents and approximations due to the experimental and/or measurement conditions for such given value.
(30) The expression and/or where used herein is to be taken as specific disclosure of each of the two specified features or components with or without the other. For example A and/or B is to be taken as specific disclosure of each of (i) A, (ii) B and (iii) A and B, just as if each is set out individually herein.
(31) In some embodiments, the present technology relates to an apparatus and control method that may be operated in different modes according to the task in hand: (a) quite mode; (b) optimized drying, and/or (c) decontamination. The approach is based on injection and/or extraction of a gas (conditioned or not) into a wall cavity through holes made for the purpose of drying and/or decontaminating materials inside cavities such as in walls, floors, ceilings, and such.
(32) Injection/extraction is favored in order to reduce the volume of air being treated. When injecting gas into holes formed in a structure (e.g., wall) through injectors, the injectors may comprise holes themselves to promote drying of the external walls.
(33) Most of the time, holes are cut in non-visible areas, such as behind electrical heaters, plinths and such. The holes made on the cavities are sealed after restoration following an existing procedure using dedicated wall pucks. The large dimensions of these holes (compared to systems using nozzles) are intended to increase gas flow inside the cavity.
(34) In one embodiment, the present disclosure relates to a gas injection device for injection of gas into a wall. In some instances, the gas injection device of the present disclosure injects gas into a wall in order to dry a wall after water damages. In some instances, the gas being injected is air.
(35) In one embodiment, the present disclosure relates to a gas extraction device for extracting a gas from a wall. In some instances, the gas extraction device of the present disclosure extracts gas from a wall in order to decontaminate a wall. In some instances, the gas being extracted is ozone, chlorine dioxide, or other.
(36) In one embodiment, the present disclosure relates to a gas injection system using the gas injection device of the present disclosure for injecting gas into a wall.
(37) In one embodiment, the present disclosure relates to a gas extraction system using the gas injection/extraction device of the present disclosure for extracting gas from a wall.
(38) In one embodiment, the present disclosure relates to a gas circulating system using both the gas injection device as defined herein and the gas extraction device as defined herein to circulate gas within a wall. In some instances, the gas circulating system of the present disclosure is used to dry and to decontaminate a wall.
(39) Although walls will be used herein to explain the present technology, it is to be appreciated that the devices and the systems of the present disclosure may also be used to dry and/or decontaminate floors and/or ceilings.
(40) As used herein, the term gas refers to a state of matter wherein particles are widely separated from one another, and consequently have weaker intermolecular bonds than liquids or solids. A pure gas may be made up of individual atoms (e.g., a noble gas like neon), elemental molecules made from one type of atom (e.g., oxygen), or compound molecules made from a variety of atoms (e.g., carbon dioxide). A gas mixture would contain a variety of pure gases much like the air. As used herein, the term air refers to a colorless, odorless, tasteless, gaseous mixture, mainly nitrogen (approximately 78 percent) and oxygen (approximately 21 percent) with lesser amounts of argon, carbon dioxide, hydrogen, neon, helium, and other gases. In some embodiments, the gas is air. In some other instances, the gas comprises ozone (O.sub.3) or chlorine dioxide (ClO.sub.2). In some other instances, the gas comprises additional active agents such as hydroxyl radicals (.OH), antibiotics or antiseptic agents.
(41) As used herein, the expression fluid communication refers to a flow of gas or a flow of liquid or a flow of a mixture of gas and liquid between two or more components of the device and systems as defined herein.
(42) The gas injection/extraction device and system of the present disclosure may be portable and several units may be installed simultaneously for treatment of small or large surfaces on single or multiple rooms. The gas injection/extraction device and system of the present disclosure may be operated with minimal disturbance to room users, with reduced particle generation and limiting air movement to the inside of the wall cavity instead of moving the whole volume of air in the room as preconized by drying approaches known in the art.
(43) In drying mode, the gas injection/extraction device and system of the present disclosure may improve drying by the use of a conditioning and distribution component combined with dehumidification and/or heating units. In decontamination mode, the gas injection/extraction device and system of the present disclosure may deliver decontamination gas inside wall cavities through a conditioning and distribution component. In some embodiments, the gas injection/extraction system of the present disclosure may include a series of sensors (sensing changes in, for example, temperature, relative humidity, material's humidity or the like) with remote monitoring and software.
(44) In some embodiments, the gas injection/extraction device is modular, allowing to replace components thereof depending on the type of application and/or to replace used or broken parts. The gas injection/extraction device of the present disclosure may be installed on a typical wall composed of gypsum boards with mineral wool in the internal wall cavity for insolation. Alternatively, the gas injection/extraction device of the present disclosure may be installed with other structures such as solid walls.
(45) In some embodiments, the gas injection/extraction device of the present disclosure may be used to inject pressurized air from the room to the wall cavity, floors, ceilings or other cavities in order to promote drying while reducing particle generation and noise in the room. The gas injection/extraction device may be positioned into walls, floors and/or ceilings through perforated holes. In some instances, a remote monitoring system may be used to control drying parameters during treatment.
(46) In one embodiment, the gas injection/extraction device and system of the present disclosure produce a uniform gas flow among wall openings and adjust the gas flow independently as required.
(47) In one embodiment, the gas injection/extraction device and system of the present disclosure integrate an air conditioning and distribution component through which conditioned air flow is provided to several ventilation modules for optimized drying.
(48) In one embodiment, the gas injection/extraction device and system of the present disclosure integrate an air conditioning and distribution component through which a decontaminant gas such as, but not limited to, chlorine dioxide, ozone, a mix of air and vaporized hydrogen peroxide, a mix of air and hydroxyl radicals, or the like, flows through several ventilation modules for decontamination.
(49) Additional chemicals and chemical compositions may be used to decontaminate and/or to remove contaminates trapped into wall cavities.
(50) i) Gas Injection Module
(51) In some embodiments, the gas injection device of the present disclosure is used to inject gas into a cavity of a wall, a floor and/or a ceiling.
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(53) In this embodiment, the injector module (110) is located at the distal end (100.sub.1) of the gas injection device (100). The injector module (110) has a distal end (110.sub.1), a proximal end (110.sub.2) and an injector wall (110.sub.3) joining the distal end (1100 to the proximal end (110.sub.2) to define an internal lumen (110.sub.4). The injector module (100) has a shape and size that is suitable for insertion into a hole created in a wall.
(54) The casing module (120) has a distal end (120.sub.1), a proximal end (120.sub.2) and a casing wall (120.sub.3) joining the distal end (120.sub.1) to proximal end (120.sub.2) to define an internal lumen (120.sub.4). In this embodiment, the distal end (120.sub.1) of the casing module (120) is connected to the proximal end (110.sub.2) of the injector module (110). In some embodiments, the distal end (120.sub.1) of the casing module (120) is shaped so it is suitable to accept an air purification module (102). The air purification module (102) comprises an HEPA filter and/or a sanitizing tablet releasing odor control, antiseptic agents or biocides, such as chlorine, sodium hypochlorite, calcium hypochlorite, or the like.
(55) In this embodiment, the ventilation module (125) is located into the inner lumen (120.sub.4) of the casing module (120). In some instances, the ventilation module (125) is a speed regulated fan. It will be appreciated that the ventilation module (125) has a shape and a size suitable for fitting into the internal lumen (120.sub.4).
(56) The noise reduction module (130) has a distal end (130.sub.1), a proximal end (130.sub.2) and a noise reduction module wall (130.sub.3) joining the distal end (130.sub.1) to the proximal end (130.sub.2); the noise reduction module wall (130.sub.3) defining an internal lumen (130.sub.4). In this embodiment, the distal end (130.sub.1) of the noise reduction module (130) is connected to the proximal end (120.sub.2) of the casing module (120).
(57) The capping module (140) has a distal end (140.sub.1), a proximal end (140.sub.2) and a capping wall (140.sub.3) joining the distal end (140.sub.1) to the proximal end (140.sub.2); the capping wall (140.sub.3) defining an internal lumen (140.sub.4). In some instances, the capping module is an air inlet cap. In this embodiment, the distal end (140.sub.1) of the capping module (140) is connected to the proximal end (120.sub.2) of the casing module (120).
(58) As best seen in
(59) The injection module (110) also comprises a plurality of attachment means (111.sub.a-x) located along the injector wall (110.sub.3) that allow inserting and fitting the injection module (110) into a wall cavity (10). In this embodiment, the attachment means (111.sub.a-x) are protrusions extending from the outside surface of the injector wall (110.sub.3). A plurality of flaps (112.sub.a-x) is distributed along the internal surface of the injector wall (110.sub.3) to promote air flow into the wall cavity (10). The plurality of flaps (112.sub.a-x) comprising a plurality of inlets (113.sub.a-x) to lead air flow into a preferential direction into the wall cavity (10). In this embodiment, the injector wall (110.sub.3) follows a diagonal from the proximal end (110.sub.2) to the distal end (110.sub.1) with a particular angle (e.g. 30) as depicted in
(60) Another embodiment of the injector module is depicted in
(61) The injector module (116) also comprises a plurality of ventilation openings (116.sub.a-x) along the injector wall (116.sub.3) through which air flows in direction to the external part of the wall (10) to improve drying. The shape and number of ventilation openings (116.sub.a-x) varies according to the targeted application. In the embodiment depicted in
(62) In yet another embodiment, the injector module is depicted in
(63) In some embodiments, the injector module (118) comprises an adjustable directional flow deviator (800), as best seen in
(64) In some instances, the directional mobile deviator (800) locks into the injector module (118) through clapping system at the proximal (800.sub.2) end of the injector wall (800.sub.3) allowing the deviator to rotate into the preferred position. The locking systems is semi-tightly fixed into the selected position in such a way that is not affected by gas circulation but is still possible to rotate by hand to another position if require.
(65) In some embodiments, as seen in
(66) In this embodiment, the internal lumen (120.sub.4) of the casing module (120) has a shape suitable to accept the ventilation module (125) so that the entirety of the ventilation module (125) fits into the lumen (120.sub.4) of the casing module (120). The ventilation module (125) may be placed into the internal lumen (120.sub.4) of the casing module (120) through the proximal end (120.sub.2) opening of the casing (120). In some instances, the inner lumen (120.sub.4) of the casing module (120) and/or the exterior surface of the ventilation module (125) may comprise attachments means to firmly attach the ventilation system (125) into the inner lumen (120.sub.4) of the casing module (120).
(67) The ventilation system (125) may be adjusted to the desired speed by regulating the voltage furnished by a power supply (400). In some instances, the ventilation system (125) is a 404028 mm fan (model: PF40281B1-000U-A99 from Sunon (Kaohsiung, Taiwan)) having a motor of 6 W (12V, 510 mA).
(68) In some embodiments, the gas injection device (100) comprises a noise reduction module (130) which is best illustrated in
(69) The noise reduction module (130) comprises a plurality of lateral air inlets (132.sub.a-x) and a second axial channel inlet (133) to allow air flow into the noise reduction module (130) from the capping module (140). In the embodiment depicted in
(70) The capping module (140) is illustrated in greater details in
(71) In some embodiments, the injector module (110), the casing module (120), the noise reduction module (130) and the capping module (140) have a substantially cylindrical shape. It will be appreciated that the injector module (110), the casing module (120), the noise reduction module (130) and the capping module (140) may be of another shape without departing from the present technology.
(72) In some embodiments, the injector module (110), the casing module (120), the noise reduction module (130) and the capping module (140) are made from the same material. Examples of materials from which the modules of the gas injection device (100) may be made include, but are not limited to, reinforced resins such as, but not limited to, polycarbonate (PC), polyvinylchloride (PVC), thermoplastic polyurethane (TPU) etc. or a combination of such. In some instances, the internal and/or external surfaces are covered by an antimicrobial coating such as Parylene. In some other embodiments, each of the modules of the gas injection device (100) is made from a different material. The materials that may be used to make the components of the gas injection device (100) will be apparent to the person skilled in the art.
(73) In some embodiments, the gas injection device of the present disclosure is composed of the injector module (116) as depicted in
(74) ii) Gas Extraction Module
(75) In some embodiments, the gas injection device of the present disclosure may be used to extract gas from a cavity of a wall, a floor and/or a ceiling. In such embodiments, the gas injection device may be referred to as a gas extraction device. In some instances, the gas extraction device comprises the same components as the gas injection device however, instead of injecting gas into a cavity of a wall (e.g., gas flowing from the noise reduction module, through the casing module/ventilation system and through the injection module and injected into the cavity of the wall), the gas extraction device extracts a gas from a cavity of a wall. In these embodiments, the gas is extracted from the cavity of the wall into the injector module which then becomes an extractor module, through the casing module and then through the noise reduction module.
(76) In some instances, the ventilation module for extraction mode is installed on a reverse position with respect to the injection mode in order to extract air from the cavity of a wall and force it into the gas extraction system. In some other instances, the ventilation module comprises a mechanism allowing to invert the direction of the gas flow.
(77) In some embodiments, the gas ejection device of the present disclosure is composed of the ejector module (116) as depicted in
(78) iii) Assembly of Gas Injection/Extraction Modules
(79) As best seen in
(80) In some embodiments, the noise reduction module (130) has a shape and size that allows it to fit entirely into the inner lumen (140.sub.4) of a capping module (140).
(81) Once assembled, the inner lumen (110.sub.4) of the injector module (110), the inner lumen (120.sub.4) of the casing module (120), the inner lumen (130.sub.4) of the noise reduction module (130) and the inner lumen (140.sub.4) of the capping module (140) are in registration and/or aligned so as to form a passageway allowing a gas (e.g., air) to flow from the noise reduction module (130), through the ventilation module (125), through the casing module (120) and through the injector module (110). In the instances where the gas injection device (100) is inserted into a wall, the gas (e.g., air) coming out of the injector module (110) is directed into the wall.
(82) The capping module (140) may be used with the gas injection device (100) of the present disclosure when the gas injection device (100) is not connected to a gas injection system of the present disclosure as will be discussed below.
(83) It will be appreciated that the ways of assembling the gas injection device of the present disclosure are also applicable to the assembly of the gas injection device when it is used as a gas extraction device. In such instances, the ventilation module (125) is inserted into the casing module (120) on an inverted direction with respect to the position used in injection mode, or the ventilation module (125) used is capable to invert the direction of the gas flow.
(84) iv) Gas Injection/Extraction
(85) In some embodiments, the gas injection device of the present disclosure may be part of a gas injection system.
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(87) An example of drying module (210) is illustrated in
(88) The distribution system (220) comprises a combination of one or more components, such as for example, but not limited to: one or more continuous tube (222) through which gas flows without possibility of exiting the tube (e.g., without injection outlets), one or more elbow sections (224) having different angles allowing to circumvent possible obstacles or to follow changes in surface direction; one or more injection tubing sections (226) having one or more injection outlets (230.sub.a best seen in
(89) In some embodiments, the one or more components of the distribution system (220) such as the continuous tube (222), the elbow sections (224), the injection tubing section (226) and the stoppers (228) are made from flexible resin materials such as polyethylene that can be installed and modified in situ and can be detached to be disposed after intervention to avoid the risk of cross-contamination. In another embodiment, the components of the distribution system are made of polystyrene fabric or other air tight material. Elbow sections (224) can be custom made for particular angles or fabricated in situ using a belt-loop and strap system.
(90) In this embodiment, the injection tubing section (226) has a plurality of injection outlets (230.sub.a-x) (in this instance the injection outlets are holes). The plurality of injection outlets (230.sub.a-x) are in connection with a plurality of gas injection devices (300.sub.a-x), wherein each outlet in the plurality of injection outlets (230.sub.a-x) is connected to one gas injection device in the plurality of gas injection devices (300.sub.a-x) as depicted in
(91) As shown in
(92) In another embodiment of the gas injection system (200), when optimized drying is to be privileged over noise reduction mode, the gas injection module (300) may be used without a ventilation module (325), gas flow being assured by the drying module (210) operating at high gas velocity. The gas injection system (200) and the gas injection module (300) for such embodiment are depicted in
(93) The distal end (360.sub.1) comprises a duct-to-casing connector (370) as illustrated in greater details in
(94) The proximal end (360.sub.2) comprises a duct-to-injection outlet connector (380). In one embodiment, the duct-to-injection outlet connector (380) connecting the injection duct (360) to the injection tubing section (226) through the injection outlets (230.sub.a-x) is exactly the same as the duct-to-casing connector (370) shown in
(95) In one embodiment, the connection between the injection outlets (230.sub.a-x) and the gas injection devices (300.sub.a-x) is an air-tight connection while allowing fluid communication (i.e., gas flow) between the distribution unit (220) and the gas injection devices (300.sub.a-x). In another embodiment, the connectors (230.sub.a-x) comprise a twist-fit connector such as the one shown in
(96) In some other embodiments, the gas injection device of the present disclosure may be used to extract gas from a wall (e.g., from the cavity of a wall). In such embodiments, the gas extractor may be used to, for example, decontaminate a wall (e.g., decontamination mode).
(97) In some embodiments requiring silent operation of the gas injection system (200), the gas injection device (300) further comprises a noise reduction module (not shown) similar to the one previously described. In such a case, the geometry of the duct-to-casing connector (362) is adapted to receive the noise reduction module (330).
(98) In some embodiments, the present disclosure provides a gas circulation system for circulating a gas into a cavity of a wall. An example of a gas circulation system (400) is illustrated in
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(100) Once the gas circulating in the system has acquired the desired properties, the remaining gas is directed to the gas destruction unit (450) via a duct (451) located at the proximal end of the gas generator (410) and evacuated to the ambient or confined room or other via the evacuating duct (452). The concentration of gas found inside the room defined by the walls being dried and/or decontaminated may be monitored and may be an indication on the speed and duration of the drying and/or decontamination process. On a preferred embodiment, the treated space is confined within a hermetical containment, which acts as barrier to gas leakage to adjacent areas.
(101) The extraction unit (440) is illustrated in greater details in
(102) In the embodiment, wherein the gas injection device of the present disclosure is used as a gas extraction device, the ventilation module is set to expel the gas incoming from the injector module out of the casing module and out of the injection duct, which in such embodiment, could be said to be an extraction duct.
(103) The devices and systems of the present disclosure can be operated through a power supply. For most applications, an AC power can be employed. Alternatively, a wireless configuration may be used for overcrowded spaces or areas with difficult access. In such instances, alternative energy supplies (or a combination of them) may be preferred such as, but not limited to: rechargeable batteries, solar cells, or the like.
(104) In some embodiments, the gas injection device and the systems of the present disclosure may be monitored and/or controlled via a wireless connection as illustrated in
(105) In some instances, such as illustrated in
(106) In another embodiment, the present disclosure relates to a monitoring system for monitoring the progress of the gas injection device and the gas injection system defined herein via a control software (700) for which a simplified flow diagram is illustrated in
(107) It is understood that the data reported in the present specification are only given to illustrate the present disclosure and may not be regarded as constituting a limitation thereof.
(108) While the present disclosure has been described in connection with specific embodiments thereof, it will be understood that it is capable of further modifications and this application is intended to cover any variations, uses, or adaptations of the present disclosure following, in general, the principles of the present disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the present disclosure pertains and as may be applied to the essential features hereinbefore set forth, and as follows in the scope of the appended claims.
(109) All published documents mentioned in the present specification are herein incorporated by reference.