Capsule and system for beverage preparation
10752431 ยท 2020-08-25
Assignee
Inventors
Cpc classification
A47J31/407
HUMAN NECESSITIES
International classification
B65D85/804
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A capsule for the preparation of a beverage comprises a lateral wall, an inlet wall and a lower wall forming a hollow body having a substantially central axis, the inlet wall extends from a peripheral end of the lateral wall towards said central axis and a plurality of sunken portions are extending on both lateral and inlet walls across the edge between said walls each portion connecting together the lateral wall and the inlet wall.
Claims
1. A capsule for the preparation of a beverage from a brewing device, said capsule comprising: a lateral wall, an inlet wall and a lower wall forming a hollow body where a brewing product is contained and having a central axis, said inlet wall extending from a peripheral end of the lateral wall towards said central axis, wherein said lateral and inlet walls of the capsule comprise at least one sunken portion, said sunken portion extending on both said lateral wall and said inlet wall, wherein said at least one sunken portion corresponds to a protrusion inside the hollow body of the capsule, and said at least one sunken portion is provided on said lateral and inlet walls to connect together said lateral and inlet walls, wherein said at least one sunken portion comprises a surface forming an additional wall that is angled with respect to both lateral and inlet walls and with respect to said central axis of the capsule, and said surface connects said lateral wall to said inlet wall, wherein said surface lies on a plane that extends from below the peripheral end of said lateral wall to said inlet wall or said surface includes a segment that extends in a straight line from below the peripheral end of said lateral wall to said inlet wall so that the surface along the segment does not change an inclination with reference to the central axis of the capsule, wherein said inlet wall comprises at least one piercing area for being pierced by the brewing device provided entirely between said central axis of the capsule and an end of said at least one sunken portion and said piercing area is an annular path such that the piercing area does not extend to the central axis of the capsule, and wherein said inlet wall includes a planar portion that passes through the central axis and extends radially outward from the central axis, the planar portion is an uppermost part of the inlet wall, and at least part of the at least one piercing area extends below the planar portion of the inlet wall.
2. A capsule according to claim 1, wherein said sunken portion has a shape that is a prism or a portion of a prism.
3. A capsule according to claim 1, wherein said at least one surface of said sunken portion directly connects areas of the lateral and inlet walls that are spaced from an edge between said lateral and inlet walls.
4. A capsule according to claim 2, wherein said sunken portion or said at least one surface of said sunken portion forms an acute angle with respect to said central axis of the capsule, said acute angle being in a range of 10-65.
5. A capsule according to claim 1, wherein said at least one sunken portion is radially arranged with respect to the central axis of the capsule.
6. A capsule according to claim 1, further comprising a plurality of sunken portions arranged with constant spacing along said peripheral end of the lateral wall, to provide a corrugation or undulation of portions of both the inlet and lateral walls.
7. A capsule according to claim 1, wherein an angle formed between said lateral wall and said inlet wall at said peripheral end of said lateral wall is equal to or greater than 90.
8. A capsule according to claim 1, wherein a number of sunken portions is selected from prime numbers.
9. A capsule according to claim 1, wherein a thickness of said sunken portion is equal to a thickness of the inlet wall and of the lateral wall outside of said sunken portion.
10. A capsule according to claim 1, wherein a thickness of the inlet wall and/or of said at least one sunken portion is reduced with respect to a thickness of the lateral wall outside of said sunken portion.
11. A capsule according to claim 1, wherein a thickness of at least a portion of the lateral wall below said peripheral end is equal to a thickness of said inlet wall and/or of the said at least one sunken portion.
12. A capsule according to claim 1, wherein a thickness of said lateral wall is not constant between the inlet wall and the lower wall.
13. A capsule according to claim 1, wherein a thickness of said piercing area is lower than a thickness of the inlet wall outside said piercing area.
14. A capsule according to claim 1, wherein a barrier layer is provided on or within said hollow body of the capsule to prevent or reduce gas transmission across the hollow body.
15. A system for preparing a beverage, comprising: a capsule according to claim 1 and a brewing device comprising piercing means arranged along a predetermined path for perforating said capsule to inject a brewing liquid into said capsule, wherein said inlet wall of the capsule comprises at least one piercing area on said inlet wall, said at least one piercing area being contacted and perforated by said piercing means of said brewing device.
16. A system according to claim 15, wherein said at least one piercing area is arranged along a path corresponding to the path along which said piercing means of the brewing device perforate said inlet wall.
17. A capsule according to claim 1, wherein said sunken portion has a shape that is selected from a parallelepiped, a cylinder, a triangular or an hexagonal prism.
18. A capsule according to claim 4, wherein said acute angle is in the range of 30-50.
19. A capsule according to claim 4, wherein said acute angle is in the range of 40-50.
20. A capsule according to claim 1, wherein an angle formed between said lateral wall and said inlet wall at said peripheral end of said lateral wall is greater than 90.
21. A capsule according to claim 1, wherein an angle formed between said lateral wall and said inlet wall at said peripheral end of said lateral wall is 100 to 130.
22. A capsule according to claim 8, wherein the number of sunken portions is selected from 5, 7, 11 and 13.
23. A capsule according to claim 1, wherein said sunken portion includes a first end on the inlet wall and includes a second end on the lateral wall, the first end being opposite to the second, and the second end extends further into the lateral wall from the peripheral end of the lateral wall than the first end extends into the inlet wall from the peripheral end of the lateral wall.
24. A capsule for the preparation of a beverage from a brewing device, said capsule comprising: a lateral wall, an inlet wall and a lower wall forming a hollow body where a brewing product is contained and having a central axis, said inlet wall extending from a peripheral end of the lateral wall towards said central axis, wherein said lateral and inlet walls of the capsule comprise at least one sunken portion, said sunken portion extending on both said lateral wall and said inlet wall, wherein said at least one sunken portion corresponds to a protrusion inside the hollow body of the capsule, and said at least one sunken portion is provided on said lateral and inlet walls to connect together said lateral and inlet walls, wherein said at least one sunken portion comprises a surface forming an additional wall that is angled with respect to both lateral and inlet walls and with respect to said central axis of the capsule, and said surface connects said lateral wall to said inlet wall, wherein said surface lies on a plane that extends from below the peripheral end of said lateral wall to said inlet wall or said surface includes a segment that extends in a straight line from below the peripheral end of said lateral wall to said inlet wall so that the surface along the segment does not change an inclination with reference to the central axis of the capsule, wherein said inlet wall comprises at least one piercing area for being pierced by the brewing device provided entirely between said central axis of the capsule and an end of said at least one sunken portion and said piercing area is an annular path such that the piercing area does not extend to the central axis of the capsule, and wherein said inlet wall includes ribs located on an internal surface of the inlet wall, the ribs extending outward from the central axis.
25. A capsule according to claim 24, wherein the piercing area is arranged on the inlet wall between an end of the sunken portion and an end of the ribs.
26. A capsule according to claim 1, wherein said at least one sunken portion provided on said lateral wall does not extend below a half of a length of said lateral wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages and features of the present invention will be more apparent from the description below, provided with reference to the accompanying drawings, purely by way of a non-limiting example, wherein:
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DETAILED DESCRIPTION
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(13) The capsule according to the invention is used into a beverage preparation device (i.e. a brewing device) provided with an enclosing element, or receptacle (not shown in the figures) intended to house at least part of the capsule during the beverage preparation process. The brewing device is further provided with blades or other means for piercing the capsule, preferably in correspondence of the inlet wall of the capsule (inlet wall) in order to feed the brewing liquid, preferably hot water under pressure, inside the capsule. The capsule 1 used in combination with the brewing device forms a system for the beverage preparation according to the invention.
(14) In use, the enclosing element of the brewing device is moved with respect to the capsule 1, or vice versa, so that a seal-tight engagement with the capsule 1 can be obtained and the piercing means can be brought in contact with the capsule for its perforation, in particular with a piercing area 30 of the inlet wall 3 of the capsule. The brewing device and the way it is operated are known per se in the art and is not an object of the present invention.
(15) The capsule 1 according to the invention comprises a lateral wall 2 that includes portions 2a, 2b, 2d and end portion, or edge portion, 2c, an inlet wall 3 and a lower wall 4, said walls defining a hollow body 5 where the dose of product is located. The inlet wall 3 is the inlet surface of the capsule and is intended to be perforated by the piercing means of the brewing device (not shown) to obtain inlet openings allowing the passage of the brewing liquid into the capsule. The lower wall 4 allows the exit of the brewed beverage from the capsule into a container and, as will be disclosed in greater detail later, the outlet means of the capsule, i.e. the elements allowing the exit of the brewed beverage, can be made in different ways.
(16) The capsule 1 has a substantially cup-shape, or frustoconical shape, with a central axis A (vertical axis), in other words, in the exemplary embodiment shown in the figures, the lateral wall 2 is not parallel to the central axis A and the hollow body 5 is closed by the lower wall 4 at one end and by the inlet wall 3 at the opposite end of the lateral wall with respect to the lower wall 4.
(17) Moreover, as shown in the figures, the lateral wall 2 can be provided with different thickness along its extension between the inlet wall 3 and the lower wall 4. In the embodiment shown in the figures, lateral wall 2 is divided by lines 7 into a lower portion 2a and an upper portion 2b; the lower portion 2a of the lateral wall 2 is provided with a greater thickness with respect to the thickness of the upper portion 2b of the lateral wall 2. As visible in the shown exemplary embodiment, the thickness of the inlet wall is the same as that of the upper portion 2b of the lateral wall.
(18) According to possible embodiments, the thickness of the lateral wall 2 and of the inlet wall 3 is comprised in the range 1.5 mm-0.15 mm, and preferably in the range 1 mm-0.2 mm. In the embodiment shown in the
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(20) In the embodiment shown in the
(21) It has to be noted that the inlet wall 3 can be at least partially flat and/or convex and/or tapered, in other words, the inlet wall 3 can be shaped in different manner in order to facilitate both the insertion of the capsule into the receptacle of the brewing device and also the perforation of the inlet wall 3 by piercing means of the brewing device.
(22) Also the inclination of the inlet wall 3 at the peripheral edge 2c of the lateral wall 2 can be varied according to different possible embodiments, and preferably the angle (see
(23) As known by the skilled in the art, these different shapes determine different volumes of ingredient inside the capsule's body and thus may be chosen depending on the desired ingredient volume required without affecting the underlying strengthening effect generated by the principles embedded in the invention of the present Application.
(24) As mentioned, the thickness of the inlet wall, 3, is such as to allow an easy perforation by the device piercing members (e.g. blades, not shown); additionally, in the shown preferred embodiment the samereducedthickness extends along the lateral wall until junction lines 7, where the lateral wall increases to provide greater rigidity to its lower portion.
(25) According to the invention, the inlet wall 3 of the capsule comprises at least one piercing area 30, which will be disclosed later in greater details. In the shown (preferred) embodiments piercing area 30 is provided between said central axis (A) of the capsule and at least one sunken portion 10 on the inlet wall 3.
(26) Said piercing area or areas 30 is pierced by piercing means of the brewing device extending along a predetermined path for perforating said capsule to provide a path for a brewing liquid into the said capsule. According to an aspect of the present invention, the piercing area or areas 30 of the capsule provided on the inlet wall 3 extends at least in part along a path corresponding to the path along which the piercing means of the brewing device are arranged.
(27) In use, the piercing area or areas 30 of the inlet wall 3 is contacted and perforated by piercing means of the brewing device in order to feed the brewing liquid into the capsule. To impart the required rigidity to the upper portion of the capsule and ensure the rigidity required for a reliable and sure piercing, the capsule according to the present invention is further provided with at least one, preferably a plurality of sunken portions 10 extending on both the inlet wall 3 and on the lateral wall 2 and connecting together areas of said walls; in other words, the capsule is provided with at least one sunken portion 10 forming a corrugation in correspondence of the peripheral end 2c of the lateral wall 2. It has to be noted that the at least one sunken portion 10 defines a modification of the shape of both the inlet wall 3 and of the lateral wall 2 in correspondence of the peripheral edge 2c of the lateral wall 2 from which the inlet wall 3 extends.
(28) More in detail, the sunken portion 10 is provided in correspondence of the peripheral end 2c of the lateral wall 2 from which the inlet wall 3 extends, thus the sunken portion extends on both the lateral wall and the inlet wall of the capsule. Sunken portion 10 comprises at least one surface connecting the lateral wall to the inlet wall of the capsule forms in fact an additional wall that connects lateral and inlet walls 2, 3, and is angled with respect to both of them.
(29) In the shown embodiment the thickness of inlet wall 3, lateral wall's upper portion 2b and sunken portions 10 is constant; however the invention includes embodiments with different thickness in different areas of the walls. As shown in the sectional view of
(30) As already mentioned above, the sunken portion 10 can be seen as the removal of a portion of volume of the capsule from the junction (peripheral edge 2c) between inlet 3 and lateral 2 walls; thus, the walls are modified and they sink below their original level to rise again to the original level and shape. Exemplary shapes of the removed volume are prisms or portions of prisms, preferably a prism selected from triangular, parallelepiped, cylinder and hexagonal base prisms or prisms having a base formed by a regular or irregular polygon. So that the at least one surface 12 of the sunken portion 10 belongs to at least a portion of a prism used, in designing, to remove a volume of the capsule.
(31) The sunken portion 10 thus comprises a surface 12 connecting the inlet wall 3 to the lateral wall 2 of the capsule. Surface 12 is thus forming an additional wall portion of the capsule. In other words, in correspondence of sunken portion 10, inlet wall 3 is connected to the lateral wall 2 by means of at least one surface 12 of the sunken portion 10.
(32) According to different possible embodiments, each sunken portion 10 is formed by one continuous surface or two or more surfaces that can be oriented in different manner so as to form the sunken portion 10. It has to be understood that if the sunken portion 10 is obtained by a removal of volume from a cylinder the sunken portion 10 comprises only one continuous surface 12 connecting the inlet and the lateral wall (see the embodiment shown in
(33) In the embodiment shown in the
(34) Preferably the acute angle , as defined above, is comprised in the range 10-65, preferably 30-50, most preferably about 40-50.
(35) More in detail, in the embodiment shown in attached
(36) The lateral surfaces 12 of the sunken portion 10 are preferably arranged on a plane passing through the central axis A of the capsule.
(37) According to an aspect of the present invention, the sunken portions 10 are radially arranged with respect to the central axis A of the capsule, and preferably the capsule comprises a plurality of sunken portions 10 arranged with constant spacing along the peripheral end 2c of the lateral wall 2, thus providing an uniform stiffening of both the lateral wall and the inlet wall of the capsule.
(38) Preferably the sunken portions 10 are dimensioned so as to provide a constant full-empty alternation along the peripheral end 2c of the lateral wall from which the inlet wall 3 extends, i.e. a constant alternation of sunken portion 10 (empty) and portion of the lateral wall 2 and the inlet wall where no sunken portion are present (full).
(39) According to different possible embodiments of the capsule, the number and the dimensions of the sunken portions 10 can be different, without affecting the effect of strengthening the capsule to improve its piercing. In the embodiment of the capsule shown in
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(41) Advantageously, according to a possible embodiment the thickness of the sunken portion 10 is equal to the thickness of the inlet wall 3 and/or of the lateral wall 2 outside said sunken portion, although other thicknesses can be adapted, accordingly to the specifications of the material used for the manufacturing of the capsule. As already mentioned above, in the present disclosure the expression thickness of the sunken portion is intended as the thickness of the section of the capsule wall in correspondence of the sunken portion, and in particular as the thickness of the at least one surface 12 of the sunken portion 10 that connects the inlet wall and the lateral wall of the capsule.
(42) In the embodiments shown in the figures, the thickness of the sunken portion 10 is equal to the thickness t1 (see
(43) Advantageously the sunken portions 10 provided on the capsule surface on both the lateral wall 2 and the inlet wall 3 provide an effective reinforcement of the capsule thus avoiding undesired deformation thereof by piercing means of the brewing device, without the need of ribs produced by an addition of material, that is a thicker portion of the surface of the capsule, in correspondence of the inlet wall and/or of the lateral wall.
(44) In fact, as already mentioned above, the at least one piercing area 30 of the inlet wall 3 is provided between the vertex of the inlet wall 3, corresponding to the central axis A of the capsule and the sunken portions 10 connecting areas of the inlet wall with areas of the lateral walls. Preferably, the at least one piercing area 30 of the inlet wall 3 is provided between said central axis A of the capsule and the end part 10a of the at least one sunken portion 10 on the inlet wall 3.
(45) It has to be noted that the expression end part of the sunken portion 10 is used herein to indicate where the sunken portion 10 ends on the inlet wall 3, i.e. the part that is closer to central axis A of the capsule, shown with reference 10a in the figures. The side of the sunken portion opposite to end 10a is end 10b, that is located on the lateral wall 2; surface 12 connects end parts 10a and 10b.
(46) According to another possible embodiment, not shown in the figures, the thickness of said piercing area 30 is lower than the thickness of the inlet wall 3 outside the piercing area 30.
(47) Moreover, according to a possible embodiment (not shown in the figure), the one or more piercing area 30 forms at least one circular line or at least one annular path. It has to be noted that the circular line or the annular path can be continuous or discontinuous, i.e. forming one or more discrete piercing portions arranged along a circular line or an annular path.
(48) Moreover, the sunken portions 10 provided on the capsule surface on both the lateral wall 2 and the inlet wall 3 also provides, in comparison to designs bearing the same mass of material, a more solid construction for the body of the capsule, which in turn proves advantageous during bulk storage or manipulation of the capsule by the filling machine or by the end-user.
(49) According to other possible embodiments of the capsule according to the present invention, the thickness of the inlet wall and/or of said at least one sunken portion 10 is equal or reduced with respect to the thickness of the lateral wall 2.
(50) In the embodiment shown in the
(51) In the exemplary embodiment shown in the figures, lower wall 4, i.e. the outlet wall, or the wall comprising the outlet from which the beverage exits the capsule, is a separate element which is connected to the lower portion of the capsule body 5, in order to close the capsule.
(52) Any suitable constraint means of the lower wall 4 to the capsule body 5 can be used, and in other possible embodiments the lower wall 4 may be produced in one piece with the capsule's lateral wall.
(53) Moreover, the lower wall may be produced in different material with respect to the capsule material, for example, the lower wall 4 may be a preferably non porous membrane, for instance an aluminium or a laminated foil, preferably a laminated foil including aluminium. Other suitable materials are a paper filter, a non woven fabric or a cap in thermoplastic or similarly rigid or semirigid material provided with holes, as already known in other capsules for the production of beverage.
(54) According to known alternative embodiments, the outlet means may comprise one or more opening on the surface of the capsule, self-perforating elements that are broken under mechanical and/or pressure force acting on the capsule, or one or more holes that are produced by piercing means of the brewing device. Alternatively, outlet means may include open passages.
(55) In the embodiment shown in the
(56) In the shown embodiment according to
(57) Another type of outlet means has a plurality of protrusions, but the reduced thickness periphery of the rib is replaced by a cut area of the wall, along three sides of the outlet, the hinge portion being still present; additionally, in this embodiment the outlets can protrude both outwardly and inwardly with respect to wall 4. It has to be noted that the above mentioned outlet elements can be opened under the action of the mechanical force, or by means of the brewing liquid pressure, or as a result of the combined action of the brewing liquid pressure with the mechanical force exerted by the brewing device, or by hydraulic force exerted by the pump.
(58) Other types of outlet means can be provided, i.e. the extraction of the beverage from the capsule can be obtained, for example, by perforating the capsule by suitable piercing means of the brewing device; in another embodiment, the outlet means is a water-soluble membrane.
(59) According to a possible embodiment the capsule is produced in food-grade materials, for example polypropylene or PLA (polylactic acid), that is also resistant both to high temperature and pressure of the brewing liquid injected in its inside during the beverage preparation process or aptly softening under typical operating temperatures, in order to increase the sealing properties of the sealing means usually, but not necessarily, manufactured in the same plastic part, such as in the case of materials and methods readily available to the skilled in the art.
(60) Moreover, as shown in the
(61) It has to be noted that, in the embodiment of the capsule provided with such ribs 8, the one or more piercing area 30 is preferably arranged between the sunken portions 10 and the ribs 8. More in detail, the one or more piercing area 30 are arranged on the inlet wall 3 between the end part 10a of the sunken portion 10 and the end part 8a of the ribs 8.
(62) As already mentioned above, the thickness of the piercing area 30 can be lower than the thickness of the inlet wall 3 outside the piercing area 30.
(63) Advantageously, by providing one or more piercing area 30 between the sunken portions 10 and the ribs 8 arranged in correspondence of the central axis A, a reliable and effective perforation of the inlet wall can be obtained.
(64) Furthermore, as visible in the sectional views of
(65) In the shown exemplary embodiment, a sealing element 20 is provided on the flange-like rim 21 of the capsule, i.e. the portion of the capsule designed to be brought in contact with the receptacle, and in particular with the lower edge of the receptacle, i.e. the pressing portion of the receptacle, for providing the sealing engagement.
(66) Preferably the sealing member is produced in one piece with the capsule and is shaped as an element protruding from the flange-like rim 21 of the capsule.