Auxiliary stiffener and customization of prefabricated trusses using same
10753094 ยท 2020-08-25
Inventors
Cpc classification
E04C2003/043
FIXED CONSTRUCTIONS
E04C2003/0495
FIXED CONSTRUCTIONS
E04C3/08
FIXED CONSTRUCTIONS
E04C2003/0491
FIXED CONSTRUCTIONS
E04C3/18
FIXED CONSTRUCTIONS
International classification
E04C3/18
FIXED CONSTRUCTIONS
E04C3/29
FIXED CONSTRUCTIONS
E04C3/08
FIXED CONSTRUCTIONS
Abstract
A length-adjustable truss stiffener is intended to be used to strengthen truss systems at locations of localized over-stress to reduce the cost from the alternative solution which is to reduce truss spacings. The stiffener consists of two or more sleeves locking around two or more components of the main truss. The sleeves mounted on different truss components are connected to one another with a length-adjustable shank. The stiffener may be used in two-dimensional or three-dimensional trusses. Of a collection of prefabricated trusses necessary to erect a structure, only a subset of one or more trusses are customized with stiffeners according to loading calculations predicting failure of that subset under required loading conditions, while all other trusses are installed in their original prefabricated state.
Claims
1. In combination, a stiffener and an arch-shaped steel truss, said arch-shaped steel truss having a prefabricated form comprised of first and second arcuate chords and a plurality of web members that are welded to and span between said first and second arcuate chords, said stiffener comprising a shank having opposing first and second ends, a first cradle connected to said shank at the first end thereof and shaped to embrace a first portion of the arch-shaped steel truss situated at or adjacent the first arcuate chord on an inner side thereof, and a second cradle connected to said shank at the second end thereof and operable to embrace a second portion of the arch-shaped steel truss situated at or adjacent the second arcuate chord on an inner side thereof; wherein one of the cradles is configured to embrace two adjacent web members of the prefabricated truss at or adjacent a meeting point at which said two web members diverge from one of said arcuate chords.
2. The combination of claim 1 wherein the stiffener further comprises a first cooperating sleeve member fastenable to the first cradle to cooperatively define therewith a first closed sleeve therewith around the first portion of the arch-shaped steel truss.
3. The combination of claim 2 wherein the stiffener further comprises a second cooperating sleeve member fastenable to the second cradle to cooperatively define a closed second sleeve therewith around the second portion of the arch-shaped truss.
4. The combination of claim 2 wherein the first cooperating sleeve member comprises a cradle-shaped central span for embracing about the first portion of the arch-shaped truss, and a respective pair of fastening flanges jut laterally outward from each of the first cradle and the cradle-shaped central span of the cooperating sleeve member for fastening together of the first cradle and the first cooperating sleeve member at the respective fastening flanges thereof.
5. The combination of claim 1 wherein at least one of the first and second cradles resides at an oblique angle to the shank.
6. The combination of claim 1 wherein the first and second cradles are differently configured.
7. The combination of claim 1 wherein said one of the cradles comprises a V-shaped cradle attached to the shank and having two wings that diverge on opposite sides of said shank to respectively embrace the two adjacent web members.
8. The combination of claim 7 wherein the stiffener further comprises a cooperating linear sleeve member configured for fastening the V-shaped cradle in a position embracing the first or second arcuate chord of the arch-shaped steel truss at an outer side thereof opposite the meeting point of the adjacent web members.
9. The combination of claim 7 wherein the stiffener further comprises a pair of cooperating linear sleeve members configured for fastening the V-shaped cradle in positions respectively embracing the adjacent web members on respective opposing sides of the meeting point of said the adjacent web members.
10. The combination of claim 1 wherein the shank is length-adjustable.
11. The combination of claim 10 wherein said shank comprises a screw-based length adjustment mechanism.
12. The combination of claim 11 wherein said screw-based length adjustment mechanism comprises a threaded nut and first and second screw shafts that extend oppositely of one another from said threaded toward the first and second ends of the shank, said first and second screw shafts having opposing left and right handed threads.
13. The combination of claim 1 wherein the first and second cradles are pivotally coupled to the shank to enable variation of an angle between the shank and each of said first and second cradles.
14. In combination, a stiffener and an arch-shaped steel truss, said arch-shaped steel truss having a prefabricated form comprised of first and second arcuate chords and a plurality of web members that are welded to and span between said first and second arcuate chords, said stiffener comprising a shank having opposing first and second ends, a first cradle connected to said shank at the first end thereof and shaped to embrace a first portion of the arch-shaped steel truss situated at or adjacent the first arcuate chord on an inner side thereof, and a second cradle connected to said shank at the second end thereof and operable to embrace a second portion of the arch-shaped steel truss situated at or adjacent the second arcuate chord on an inner side thereof; wherein said shank is one of two shanks spanning between the first and second cradles and laterally spaced from one another so as to span across a webbed area of the arch-shaped steel truss on opposite sides thereof.
15. In combination, a stiffener and an arch-shaped steel truss, said arch-shaped steel truss having a prefabricated form comprised of first and second arcuate chords and a plurality of web members that are welded to and span between said first and second arcuate chords, said stiffener comprising a shank having opposing first and second ends, a first cradle connected to said shank at the first end thereof and shaped to embrace a first portion of the arch-shaped steel truss situated at or adjacent the first arcuate chord on an inner side thereof, and a second cradle connected to said shank at the second end thereof and operable to embrace a second portion of the arch-shaped steel truss situated at or adjacent the second arcuate chord on an inner side thereof; wherein the stiffener further comprises a second shank to which the second cradle is connected at one end of said second shank; and a third cradle connected or connectable to said second shank at an opposing end thereof; wherein the shanks diverge from the second cradle toward the first and third cradles to enable placement of both of said first and third cradles on the first arcuate chord of the arc-shaped truss.
16. A method of customizing an arch-shaped steel truss having a predetermined loading capacity attributed to a prefabricated form of said arch-shaped steel truss that comprises a first arcuate chord, a second arcuate chord and a plurality of existing web members welded to and spanning between said first and second arcuate chords, said method comprising determining load capacity requirements for an intended application of said arch-shaped steel truss, and if said load capacity requirements exceed said predetermined loading capacity, prescribing post-fabrication installation of an auxiliary stiffener to said arch-shaped steel truss in a position bracing against a first portion of the arch-shaped truss situated at or adjacent the first arcuate chord on an inner side thereof, and bracing against a second portion of the arch-shaped truss situated at or adjacent the second arcuate chord on an inner side thereof, in order to augment the existing web members spanning between the first and second arcuate chords of said arch-shaped steel truss, and thereby increase the loading capacity of said arch-shaped steel truss beyond the predetermined loading capacity attributed to the prefabricated form; wherein said auxiliary stiffener comprises a shank having opposing first and second ends, a first cradle connected to said shank at the first end thereof and shaped to brace against the first portion of said arch-shaped steel truss, and a second cradle connected to said shank at the second end thereof and shaped to brace against said second portion of the arch-shaped steel truss, and one of said cradles is configured to embrace two adjacent web members of the arch-shaped steel truss at or adjacent a meeting point at which said two web members diverge from one of said arcuate chords.
17. The method of claim 16 including performing said installation of the auxiliary stiffener on the arch-shaped steel truss.
18. A method of customizing an arch-shaped steel truss having a predetermined loading capacity attributed to a prefabricated form of said arch-shaped steel truss that comprises a first arcuate chord, a second arcuate chord and a plurality of existing web members welded to and spanning between said first and second arcuate chords, said method comprising determining load capacity requirements for an intended application of said arch-shaped steel truss, and if said load capacity requirements exceed said predetermined loading capacity, prescribing post-fabrication installation of an auxiliary stiffener to said arch-shaped steel truss in a position bracing against a first portion of the arch-shaped truss situated at or adjacent the first arcuate chord on an inner side thereof, and bracing against a second portion of the arch-shaped truss situated at or adjacent the second arcuate chord on an inner side thereof, in order to augment the existing web members spanning between the first and second arcuate chords of said arch-shaped steel truss, and thereby increase the loading capacity of said arch-shaped steel truss beyond the predetermined loading capacity attributed to the prefabricated form; wherein the intended application for said arch-shaped steel truss is construction of a new truss-based structure, the arch-shaped steel truss is one of a plurality of identical arch-shaped steel trusses each comprised of the same prefabricated form having the same predetermined load capacity, the step of determining load capacity requirements comprises computer-modelling the truss-based structure based on modeled use of an initially selected quantity of said identical arc-shaped steel trusses and identifying from said modeled use one or more particular trusses of anticipated failure in said truss-based structure, and remodeling a revised iteration of said truss-based structure with a total truss quantity equal to said initially selected quantity, but with at least one of the one or more particular trusses of anticipated failure remodeled as a customized truss equipped with the auxiliary stiffener, and based on said remodeling, determining that construction of said revised iteration of the truss-based structure with at least one of said plurality of arc-shaped trusses equipped with the auxiliary stiffener will meet the loading capacity requirements.
19. The method of claim 18 comprising, after said modelling and remodeling of the truss-based structure, physically installing the auxiliary stiffener on the arch-shaped steel truss.
20. The method of claim 19 comprising, after physically installing the auxiliary stiffener on the arch-shaped steel truss, physically erecting an actual truss-based structure based on the modeled revised iteration of the truss-based structure.
21. The combination of claim 14 wherein the first and second cradles are identical.
22. The combination of claim 15 wherein the second cradle is configured to embrace two adjacent web members of the prefabricated truss at or adjacent a meeting point at which said two web members diverge from one of said arcuate chords.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF INVENTION
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(13) Before actual construction of a building or other structure with such modular truss arches, a computer implemented mathematical model of the structure is created using suitable analytical modelling software, and then subject to finite element analysis under simulated loading conditions, for example which may be based on prescribed building codes of a particular jurisdiction in which the structure is to be erected.
(14) The conventional solution to such anticipated failure detection would be to increase the number of arch assemblies used in the mathematical model of the structure, and reduce the bay spacing between each pair of adjacent arch assemblies of the model so that the simulated load is distributed among a greater number of structural arches. The load simulation is then repeated, and if no failures are detected, then this increased number of arches and reduced bay spacing is prescribed for the actual physical construction of the structure.
(15) In the present invention, rather than increase the number of arches, the failed truss in the computer model is instead remodelled with an additional web member to stiffen the arch and reinforce the chord thereof at the location thereon at which the anticipated failure was detected in the original simulation. While the other modeled trusses remain in their original unmodified form reflecting the truss manufacturer's normal prefabricated truss, the remodelled truss with the additional web member added to the prefab model thus represents a customized truss of increased loading capacity for the particular application being designed for.
(16) The loading simulation is repeated with the customized truss model in place among the other unmodified prefab truss models of the overall structural model. If no anticipated failure is detected in this re-iteration of the simulated loading analysis, then the physical production of a customized truss matching the custom truss model is prescribed for the construction of the physical truss-based structure.
(17) However, rather than requiring modification of the standardized manufacture of the prefabricated trusses to generate such a one-off customized truss, the present invention instead employs the installation of a novel auxiliary stiffener onto a standard prefabricated truss in order to serve as the added web member prescribed by the analytical model to meet the particular project's loading requirements.
(18) The appended drawings show numerous possible implementations of the auxiliary stiffener to be used at the anticipated locations of localized truss failure indicated by the structural analysis to increase the capacity of that particular area. The primary components of the stiffener include two sleeves 22, 24 connected together by a length-adjustable shank 26. The sleeves lock around portions of the prefabricated truss at or near the upper and lower chords 12, 14 thereof. The length of the shank is adjusted according to the distance between the chords in the particular truss being customized with the stiffener. The length adjustability of the shank thus enables use of the stiffener of on trusses of different height.
(19) As outlined in more detail below with reference to the different illustrated embodiments, the shank can reside at a fixed 90-degree angle with respect to the sleeves, or at any other fixed or adjustable angle. Moreover, installation of the stiffener can be implemented by a single sleeve on each chord, or by a single sleeve on one chord in conjunction with multiple sleeves on the opposite chord, in which case multiple shanks are used to connect the single sleeve on the first chord to each of the sleeves on the opposite second chord.
(20) Also, while the examples provided in the accompany drawings are illustrated in relation to two-dimensional planar trusses, it will be appreciated that the principles of the present invention may also be effectively used in a three-dimensional spatial truss as well. Likewise, the illustrated embodiments are presented in an exemplary context only, and other variations on the illustrated designs may be employed within the scope of the present invention.
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(22) The linear first sleeve in the first embodiment has a two-piece construction, with a first shank-attached sleeve member 22a and a first cooperating sleeve member 22b selectively fastenable to the first shank-attached sleeve member 22a. In use of the stiffener, the shank-attached sleeve member 22a embraces the inner side 12a of the upper chord that faces the lower chord, while the cooperating sleeve member 22b embraces the opposing outer side 12b of the upper chord. The two sleeve members thus cooperatively form a closed sleeve around the upper chord 12 of the prefabricated truss.
(23) To enable this fastening together of the two sleeve members 22a, 22b around the upper chord 12 of the truss, each sleeve member 22a, 22b features a central cradle-shaped arcuate span 28 of semi-cylindrical form, and a pair of fastening flanges 30 jutting laterally outward from the central span 28 at the opposite ends of the central span's arcuate cross-section. Threaded screw or bolt fasteners 32 are passed through aligned holes in the fastening flanges 30 of the two sleeve members and are respectively mated with matching threaded nuts 34 in order to tighten the first sleeve in closed condition around the upper chord 12 of the truss 10e.
(24) The V-shaped second sleeve 24 in the first embodiment has a second shank-attached sleeve member 24a of V-shaped configuration having two wings or halves 36, 38 that diverge from one another on opposite sides of the shank 26 toward the opposing first end of the shank. Each wing of the V-shaped shank-attached sleeve member 24a has the same cradle and flange structure described above for the linear first sleeve 22. Instead of a singular cooperating sleeve member like that of the linear sleeve 22, the V-shaped sleeve 24 instead features a pair of cooperating sleeve members 24b, 24c, one for each wing or half of the V-shaped shank-attached sleeve member 24a. Each cooperating sleeve member 24b, 24c once again has the same cradle and flange structure as the other sleeve members, but is of shorter axial length than the singular cooperating sleeve member 22b of the linear sleeve 22. Each cooperating sleeve member 24b, 24c is fastened to a respective wing or half 36, 38 of the V-shaped shank-attached sleeve member 24a.
(25) The mechanism used to adjust the height or length of the shank 26 that interconnects the sleeves is also shown in
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(27) As described above, each sleeve is tightened by means of a series of threaded fasteners and nuts on opposite sides of the truss component (chord, web member) to which the sleeve is clamped. The number of bolts on the sleeves is calculated based on the required clamping force and fixity of the sleeves. In the illustrated example, the clamping configuration uses three bolts on each side of the first linear sleeve and two bolts on each side of each wing of the second V-shaped sleeve. Alternatively, each sleeve or wing may be tightened by as few as one bolt on each side of the sleeve/wing. The first configuration using multiple fasteners per side provides some level of resistance against moment and provides relatively stiffer connection compared to the second single-fastener configuration.
(28) A layer of thin rubber padding 46 may be placed between each sleeve member or wing and the chord or web member around which the sleeve is closed. This can be beneficial to increase the resistance against slippage of the sleeve along the chord or web member. Moreover, the rubber pad 46 can prevent possible damage to the main truss members that can occur during fastening of the sleeves' nuts due to mismatch between the exterior surface of the truss chord/web and the concave surfaces of the sleeve cradles that could occur due to imperfections in the manufacture of the sleeves.
(29) In the first embodiment shown in
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(31) In the first two embodiments, at least one of the sleeves was positioned at the intersection of the web members with one of the truss chords, in which case the original web members of the truss provide lateral constraint to resist or prevent the sleeves from sliding along the chord's axis. If no such lateral constraint is available from body of the main truss, the sleeves may be secured in their position on the chords by providing increased frictional resistance between the sleeves and the chords. In such case, the friction between the chord's surface material and the thin rubber pads 46 preferably included inside the sleeves, or between chord's surface material and the sleeve's surface material if no internal pad is provided, can be increased by tightening the fasteners 32 to increase the clamping force.
(32) Alternatively, the sleeves may be permanently attached to the chords by welding to prevent slippage of the sleeves. However, fastener-based clamping of the sleeves without welded attachment may be preferable to minimize the need for skilled welder installation of the stiffener, and/or minimize the need to install the stiffener in a workshop, factory or other particularly equipped environment. Purely fastened installation of the stiffener maximizes the ease of in-situ installation of the stiffener at the construction site of the building or other structure without specialized labour. This way, a manufacturer, supplier or distributor need not pre-install the stiffeners, and can simply ship, deliver or supply the builder with a customized modular kit that provides the exact necessary collection of prefabricated trusses for assembly, plus the exact number of necessary stiffeners prescribed by the structural analysis.
(33) For example, a building or structural contractor may obtain the building/structural design constraints (building size, etc.) from a customer, determine a required collection of prefabricated trusses required, build the analytical model and run the simulations thereon to identify one or more trusses that will require stiffening, and then place an order form the manufacturer, supplier or distributor that includes the necessary collection of prefabricated trusses, and the required number of stiffeners to be delivered to the construction site. No specialized manufacturing costs are incurred, and the size and weight of the relatively small stiffeners compared to the trusses themselves reduces shipping costs compared to the conventional solution of ordering an increased quantity of trusses.
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(35) In the preceding embodiments, the shank-attached sleeve members are rigidly fixed to the shank at a static angle.
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(38) Alternatively, the two shanks 26 may be interpreted as two legs of a double-legged or bifurcated shank, each parallel leg of which incorporates a respective length adjustment mechanism to enable expansion and collapse of the stiffener's height.
(39) The two offset shanks or legs 26 are thus laterally spaced apart from one another so that this gap space between the shanks can accommodate an existing original web-member 16b of the prefabricated truss between the two shanks when the stiffener is installed on the truss, as shown in
(40) The illustrated example of the offset multi-shank (or bifurcated single-shank) embodiment in
(41) The preferably length-adjustable nature of the shank in each of the preceding embodiments is not only useful in relation to adjustment of the stiffener size to fit trusses of different height, but also enables insertion of the shank and the shank-attached sleeve members into the inter-chord space of the truss while the shank is in a collapsed state, whereupon the length adjustment mechanism is used to expand the shank and force each of the shank-attached sleeve members into abutment against the respective chord or web members. At this point, the cooperating sleeve members are then fastened in place to complete the installation of the stiffener, which is then held securely in place and is also able to handle tensional loads due to the fully closed state of each sleeve around one or components of the truss at or near the chords thereof.
(42) Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.