ELECTRICAL MACHINE
20180013325 · 2018-01-11
Assignee
Inventors
Cpc classification
H02K5/24
ELECTRICITY
H02K5/1732
ELECTRICITY
International classification
Abstract
The invention relates to an electrical machine having a rotor (1), a stator (2) radially surrounding the rotor, and a housing (4) radially surrounding the stator. In order to minimize stresses in the housing and nonetheless decrease the tendency of the stator to torsional vibrations, the stator is connected to the housing at least at one end in a radially and torsionally rigid but axially movable manner, for example, by way of an axially compliant material area. The electrical machine can, in particular, be a motor spindle in a gear finishing machine.
Claims
1. An electrical machine, comprising: a rotor that is rotatably supported around an axis of rotation and defines an axial direction with its axis of rotation; a stator radially surrounding the rotor, the stator having a distal end and a proximal end; and a housing radially surrounding the stator, wherein the stator, at at least one of its distal end and its proximal end, is connected to the housing in a radially and torsionally stiff, but axially moveable manner.
2. The electrical machine as claimed in claim 1, wherein the stator comprises a stator sleeve that radially delimits the stator outwardly, and wherein the stator is connected to the housing means of the stator sleeve.
3. The electrical machine as claimed in claim 1, wherein the stator, at at least one of its distal end and its proximal end, is connected to the housing via an axially compliant material section.
4. The electrical machine as claimed in claim 3, wherein the axially compliant material section has a spring constant in an axial direction and in linear approximation of at most 5000 newton per micrometer.
5. The electrical machine as claimed in claim 3, wherein the axially compliant material section has an annular flange shape.
6. The electrical machine as claimed in claim 5, wherein the axially compliant material section has an inner circumference and an outer circumference, wherein the axially compliant material section is connected at its outer circumference axially, radially and torsionally stiff with the stator, and wherein the axially compliant material section is connected at its outer circumference axially, radially and torsionally stiff with the housing, or vice versa.
7. The electrical machine as claimed in claim 3, wherein the axially compliant material section is formed from metal and has a thickness in an axial direction of 0.5-8 millimeters.
8. The electrical machine as claimed in claim 3, wherein the axially compliant material section is formed in one piece with a housing element and is connected axially, radially and torsionally stiff with the stator.
9. The electrical machine as claimed in claim 3, comprising a retaining ring that is formed separately from the stator and from the housing, wherein the retaining ring is connected axially, radially and torsionally stiff both with the stator as well as the housing and forms the axially compliant material section.
10. The electrical machine as claimed in claim 9, comprising a first and a second clamping ring, wherein the retaining ring is pressed at its outer circumference onto the stator by the first clamping ring and at its inner circumference onto the housing by the second clamping ring, or vice versa.
11. The electrical machine as claimed in claim 1, wherein the stator is connected to the housing such that an axial tensile force or an axial compressive force acts on the stator if the stator and the housing exhibit the same temperature.
12. The electrical machine as claimed in claim 1, wherein the stator is connected at its distal end axially, radially and torsionally stiff to the housing, and wherein the stator is connected only at its proximal end radially and torsionally stiff but axially movably to the housing.
13. The electrical machine as claimed in claim 12, wherein the stator, at its distal end, is connected to the housing by means of a form-fit or friction-locked connection.
14. The electrical machine as claimed in claim 13, wherein the distal end of the stator is connected to the housing by means of multiple axially, tangentially or radially arranged threaded elements and/or pins and/or wedges.
15. The electrical machine as claimed in claim 13, wherein the distal end of the stator is connected to the housing via a Hirth joint.
16. The electrical machine as claimed in claim 1, wherein the electrical machine comprises a first bearing for the rotor distally from the distal end of the stator and comprises a second bearing for the rotor proximally from the proximal end of the stator, and wherein the first bearing is formed axially as a fixed bearing and the second bearing is formed axially as a floating bearing.
17. The electrical machine as claimed in claim 1, wherein the electrical machine is a motor spindle for a machine tool.
18. A manufacturing method for an electrical machine as claimed in claim 1, comprising: providing a stator sleeve and an element to be connected to one end of the stator sleeve, wherein an axial oversize exists between the stator sleeve and the element; installing the stator sleeve and the element when they exhibit the same temperature to determine the oversize; separating the stator sleeve and the element; refinishing the end of the stator sleeve and/or the element to be connected in such a manner, (a) that the axial oversize will be eliminated, or (b) that a reduced axial oversize remains to exert an axial compressive force on the stator sleeve following assembly of the electrical machine, or (c) that a negative axial allowance is created to exert an axial tensile force on the stator sleeve following assembly of the electrical machine; and refitting the stator sleeve and the element.
19. The electrical machine as claimed in claim 8, wherein the housing element is a bearing shield of the housing.
20. The electrical machine as claimed in claim 3, wherein the axially compliant material section is formed in one piece with a stator element and connected axially, radially and torsionally stiff with a housing element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Preferred embodiments of the invention are described below with reference to the drawings, which are provided for information purposes only and are not to be interpreted as limiting. The drawings show:
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DESCRIPTION OF PREFERRED EMBODIMENTS
[0053] A first embodiment of a motor spindle according to the invention is illustrated in
[0054] As can be seen in
[0055] The opposite end of the motor spindle is referred to in the following as the proximal end BS.
[0056] By its axis of rotation 10 the spindle shaft defines an axial direction (longitudinal direction) L, a bundle of radial directions R and a circumferential direction (tangential direction) T.
[0057] The rotor 1 is provided with permanent magnets on its outer circumference. It is surrounded by a stator 2, which comprises several coil packs. Rotor 1 and stator 2 together form a synchronous motor. However, other types of motors are also conceivable, in particular asynchronous motors.
[0058] The stator 2 comprises a stator sleeve 3 on its outer circumference, which is bonded or potted to the coil packs over a large area. Several helical grooves 9 are formed on the outer circumference of the stator sleeve 3.
[0059] The housing 4 forms a hollow space, which completely accommodates the stator 2. The housing 4 consists of several parts. It comprises inter alia a housing sleeve 5 and a proximal bearing shield 6. These two parts are screwed together rigidly. The housing sleeve 5 is essentially cylindrical and radially surrounds the stator sleeve 3. At the same time the housing sleeve 5 radially delimits the grooves 9 of the stator sleeve 3 to the outside such that these grooves form cooling channels between the stator sleeve 3 and the housing sleeve 5. The section between the stator sleeve 3 and the housing sleeve 5 is sealed to the outside by means of at least two sealing rings 16 (see
[0060] A distal bearing 7 is held in the housing sleeve 5 for the rotor 1. In relation to the axial direction L this bearing 7 is located distal from the stator sleeve 3 between the distal end 14 of the stator sleeve 3 and the spindle nose AS. The distal bearing 7 is formed in this example as a roller bearing. In the present example it acts as a fixed bearing with regard to the axial direction L; in other words, it fixes the position of the rotor 1 in relation to the housing 4 not only in a radial direction, but also in an axial direction.
[0061] A proximal bearing 8 is held for the rotor 1 in the bearing shield 6. In relation to the axial direction L this is located proximal from the stator sleeve 3 between the proximal end 15 of the stator sleeve 3 and the proximal spindle end BS. This bearing 8 is equally formed in the present example as a roller bearing. The bearing 8 acts as a floating bearing in relation to the axial direction L; in other words, it allows a certain amount of movement of the adjacent rotor section in an axial direction in relation to housing 4. However, it is also possible to reverse the roles of the fixed bearing and the floating bearing.
[0062] The stator 2 is connected to the housing 4 exclusively via the stator sleeve 3. In
[0063] In
[0064] In this example the stator sleeve 3 and the bearing shield 6 are made of steel. The weakened section 18 has a material thickness a in axial direction (in other words, a gauge) that amounts to approx. 2.5 millimeters in this example. In this way, a sufficient level of compliance of the weakened section 18 in an axial direction is achieved. This compliance results in such a manner that the weakened section 18 can be deformed elastically around a reference circle. At the same time the proximal end 15 of the stator sleeve 3 remains fixed in position in radial direction R and in circumferential direction T; in other words, the stator sleeve can only perform greatly reduced bending oscillations and torsional oscillations at this end. In this example the expansion of the weakened sector in the radial direction is approx. 10 millimeters.
[0065] A second embodiment of a motor spindle according to the invention is illustrated in
[0066] The proximal end 15 of the stator sleeve 3 is also fixed in position in this embodiment of the invention, meaning in radial direction R and circumferential direction T relative to the housing 4, while it is movable in axial direction L.
[0067] The retaining ring 21 can be fabricated from metal and/or plastic, for example glass-fiber or carbon-fiber reinforced plastic. A further embodiment can also be constructed such that both clamping rings 22 and 24 are not screwed but joined by vulcanizing a viscoelastic material such as rubber or nitrile butadiene rubber. That facilitates improved damping of oscillating parts. In such a case the retaining ring 21 can also be referred to as a damping ring.
[0068] This second embodiment can also prove advantageous from a production-engineering point of view, because the retaining ring 21 is fabricated separately from the bearing shield 6. It is advantageous primarily if the elastic properties of the bearing shield are not suitable to form the axially compliant section directly at the bearing shield.
[0069] A third embodiment of a motor spindle according to the invention is illustrated in
[0070] To generate the axial compressive force the stator sleeve 3 is axially preloaded in compression. For this purpose the thickness b (cf.
[0071] The second and third embodiments can also be combined; in other words, a Hirth joint can be provided at the distal end 14 of the stator sleeve 3 according to the third embodiment and a retaining ring and/or damping ring 21 at the proximal end 15 of the stator sleeve 3 according to the second embodiment. A Hirth joint can also alternatively or additionally be provided at the proximal end of the stator sleeve so as to connect the proximal end with the fastening ring 19 or the retaining ring and/or damping ring 21.
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[0073] If an axial compressive force is desired, as this is desired in particular in the third embodiment, the fastening ring 19 is refinished axially such that an oversize value d remains over and above the nominal gauge. The nominal gauge is that gauge at which the weakened section 18 remains free of stress following assembly; in other words, at which just about no axial play remains in front of the threaded joint between stator sleeve 3 and fastening ring 19, provided that the stator sleeve 3 and the housing exhibit the same temperature (in particular a temperature of 20° C.). The oversize is preferably between 5-200 microns. The oversize can be chosen relatively small. It suffices if the axial compressive force is just sufficient to securely engage the Hirth joint when the motor spindle is at a standstill. When the motor spindle is in operation the temperature of the stator sleeve 3 will rise relative to the housing 4. This leads to a linear expansion of the stator sleeve 3 relative to the housing 4, which increases the axial compressive force.
[0074] However, in alternative embodiments it can be desirable to preload the stator sleeve specifically in tension. In this case, the fastening ring 19 is refinished axially until the nominal gauge exhibits a negative allowance c. If the fastening ring 19 and the stator sleeve 3 were not screwed together, so that the weakened section 18 would be free of stress, there would be an air gap between these parts that corresponds to the negative allowance c. The negative allowance c is preferably 10-200 microns. To specifically generate a tensile force on the stator sleeve under all operating conditions of the motor spindle, the negative allowance chosen should have a value greater than the greatest expected linear expansion of the stator sleeve 3 relative to the housing 4. While the tensile force is reduced in this case if the temperature of the stator sleeve 3 rises relative to the housing 4, it will never be zero. However, it can also be desired that the tensile force be practically zero under certain operating conditions, for example at the rated load, and the dimension can be chosen correspondingly smaller for the purpose. All told, axial stress loads in the motor spindle can be controlled very well and minimized by preloading in tension.
[0075] A fourth embodiment of a motor spindle according to the invention is illustrated in
[0076] A fifth, sixth, seventh, eighth and ninth embodiment of a motor spindle according to the invention are illustrated in
[0077] In the fifth embodiment of
[0078] In the sixth embodiment of
[0079] In the seventh embodiment of
[0080] Instead of rotationally symmetric taper pins it is also possible to use non-rotationally symmetric wedges, as illustrated in the eighth embodiment of
[0081] A play-free, form-fit connection is also created in the ninth embodiment of
[0082] There are a variety of further options to create a friction-locked or form-fit connection between the distal end of the stator sleeve and the housing. All of the connection types shown can also be used at the proximal end of the stator sleeve to connect the stator sleeve with the axially compliant section or the damping ring.
[0083] An advantage of the first, second and fifth embodiments is that the connection between the distal end of the stator sleeve and the housing is suitable to transmit bending moments around an orthogonal direction relative to the longitudinal direction. As a consequence, together with the radially and tangentially stiff connection at the proximal end of the stator sleeve the stator sleeve contributes towards improving the flexural strength of the housing.
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LIST OF REFERENCE SYMBOLS
[0085] 1 Rotor [0086] 2 Stator [0087] 3 Stator sleeve [0088] 4 Housing [0089] 5 Housing sleeve [0090] 6 Bearing shield [0091] 7 Front bearing [0092] 8 Rear bearing [0093] 9 Helical groove [0094] 10 Axis of rotation [0095] 12 Inner flange [0096] 13 Threaded element [0097] 14 Forward from face [0098] 15 Rear from face [0099] 16 Sealing ring [0100] 17 Connecting flange [0101] 18 Axially compliant section [0102] 19 Fastening ring [0103] 20 Threaded element [0104] 21 Retaining ring and/or damping ring [0105] 22 Clamping ring [0106] 23 Threaded element [0107] 24 Clamping ring [0108] 25 Axially compliant section [0109] 26 Axially compliant section [0110] 27 Fastening section [0111] 31 First Hirth ring [0112] 32 Fastening screw [0113] 33 Second Hirth ring [0114] 41 Conical contact surface [0115] 42 Threaded element [0116] 51 Dowel pin [0117] 52 Pressure screw [0118] 61 Taper pin [0119] 62 Pressure screw [0120] 63 Counter-pressure screw [0121] 71 Wedge [0122] 72 Pressure screw [0123] 73 Locating surface [0124] 81 Conical pressure screw [0125] 91, 92 Resonance curve [0126] A, B, C, D Detail views [0127] AS Spindle nose [0128] BS Rear spindle end [0129] L Longitudinal direction [0130] R Radial direction [0131] T Circumferential direction [0132] a, a′ Thickness of the weakened area [0133] b Thickness of fastening ring [0134] b* Gauge prior to machining [0135] c Dimension [0136] d Oversize