CLEANING OF EQUIPMENT USED WITH CEMENTITIOUS MATERIALS

Abstract

A composition that penetrates surfaces of equipment for use with an uncured cementitious material, such as uncured concrete includes an aqueous solution with colloidal silica. Pretreatment of a surface with such an aqueous solution may reduce or eliminate adhesion of uncured cementitious material to the surface. A composition that cleans hardened and/or cured cementitious material from the surfaces of such equipment also includes an aqueous composition with colloidal silica. Hardened and/or cured cementitious material may be removed from equipment surfaces by applying the hardened and/or cured cementitious material with the aqueous solution to soften the cementitious material and optionally abrading the softened cementitious material to mechanically remove the same from the equipment surfaces. Systems for removing hardened and/or cured cementitious material from the surfaces of equipment capable of use with uncured cementitious material include an aqueous solution with colloidal silica and a mechanical removal component.

Claims

1. A composition comprising a colloidal silica that softens hardened and/or cured cementitious material.

2. The composition of claim 1, further comprising: a stabilizer.

3. The composition of claim 2, wherein the stabilizer is on the colloidal silica.

4. The composition of claim 2, wherein the stabilizer comprises a metal or a metal oxide.

5. The composition of claim 4, wherein the stabilizer comprises aluminum or an aluminum oxide.

6. A system for treating equipment used with a cementitious material, comprising: a composition comprising a colloidal silica that softens a hardened and/or cured cementitious material; and a removal component that mechanically removes softened cementitious material from the equipment.

7. The system of claim 6, wherein the removal component comprises gravel.

8. The system of claim 6, wherein the removal component comprises: abrasive particles; and an abrasion component that forces the abrasive particles against the softened cementitious material and/or the equipment.

9. A method for removing cementitious material from equipment, comprising: applying a composition comprising a colloidal silica to hardened and/or cured cementitious material on the equipment; and softening the hardened and/or cured cementitious material with the colloidal silica of the composition.

10. The method of claim 9, further comprising: after applying the composition, mechanically removing softened cementitious material from the equipment.

11. The method of claim 10, wherein mechanically removing the softened cementitious material from the equipment comprises abrading the softened cementitious material.

12. The method of claim 10, wherein mechanically removing the softened cementitious material comprises impacting the softened cementitious material.

13. The method of claim 9, wherein applying the composition comprises introducing the composition into a drum of a cement mixer.

14. The method of claim 13, further comprising: rotating the drum with the composition in the drum.

15. The method of claim 13, further comprising: introducing abrasives into the drum.

16. The method of claim 15, further comprising: rotating the drum with the abrasives in the drum.

17. The method of claim 16, wherein rotating the drum includes rotating the drum with the composition in the drum.

18. The method of claim 9, wherein applying the composition comprises applying the composition to hardened and/or cured cementitious material on a surface of equipment capable of finishing a structure defined by the cementitious material.

19. The method of claim 18, wherein applying the composition comprises applying the composition to hardened and/or cured cementitious material on a blade of a power trowel.

20. The method of claim 19, wherein applying the composition to the hardened and/or cured cementitious material comprises applying the composition to cured concrete on the blade of the power trowel.

Description

DISCLOSURE

[0010] A method for pre-treating equipment for use with uncured cementitious material, such as concrete, mortar, cement or the like, includes applying an aqueous solution that includes colloidal silica, amorphous silica or a similar material to a surface of the equipment before uncured cementitious material comes into contact with the surface. The aqueous solution may include a sufficient concentration of colloidal silica and/or amorphous silica to reduce or eliminate the amount of uncured cementitious material that sticks or adheres to the surface and, thus, may subsequently have to be removed from the surface of the equipment.

[0011] Without limitation, a composition (e.g., an aqueous solution, etc.) for pre-treating equipment that is to be used with uncured cementitious materials may comprise colloidal silica. Various embodiments of aqueous solutions that comprise, consist essentially of and consist of colloidal silica are disclosed in U.S. Pat. No. 8,852,334 (the '334 patent), the entire disclosure of which is hereby incorporated herein. Such an aqueous solution may comprise an aqueous solution with silica (i.e., silicon dioxide, or SiO.sub.2) particles making up about 2% to about 30% (or, more specifically, about 4% to about 7%) of the weight of the aqueous solution. Stated another way, the silica solids content of such a composition may be about 2% to about 30%.

[0012] As an alternative, a composition for pre-treating equipment that is to be used with uncured cementitious materials may comprise amorphous silica. In other alternatives, other materials with properties similar to colloidal silica and/or amorphous silica may be used to pre-treat equipment that is to be used with uncured cementitious materials. More specifically, the composition for pre-treating equipment may be applied to surfaces of the equipment that are to be contacted by a cementitious material (e.g., internal surfaces, external surfaces, both internal and external surfaces, etc.).

[0013] In some embodiments, a colloidal silica, an amorphous silica and/or any other suitable material according to or used in accordance with this disclosure may have a particle size (e.g., a diameter, etc.) of about 9 nm to about 300 nm. In some embodiments, the particle sizes may be substantially the same as one another, or they may vary.

[0014] In some embodiments, the silica particles may be coated with a stabilizer, such as a metal or a metal-containing material (e.g., aluminum; an aluminum-containing material, such as alumina (i.e., aluminum oxide, or Al.sub.2O.sub.3); etc.), which enables the silica particles to remain in solution at relatively low pH (e.g., 10 or less, 8.5 or less, 8 or less, 7 or less, about 3 to about 8, about 4 to about 7, about 3 to about 5, etc.). The presence of a stabilizer on the silica particles may, in some embodiments, enable the colloidal silica to be used in conjunction with an acid (e.g., hydrochloric acid, muriatic acid, etc.).

[0015] The hardener/densifier available from Global Polishing Systems, LLC of Henderson, Nev., as CDH-100 is a specific example of a colloidal silica that may be used in accordance with a pre-treatment process according to this disclosure.

[0016] After a composition according to this disclosure has been applied to a surface of equipment configured for use with uncured cementitious materials, the surface may be permitted to dry (i.e., the water may evaporate from it) and, thus, a coating of dried colloidal silica, amorphous silica or the like may remain on and coat the surface before it comes into contact with uncured concrete or another uncured cementitious material. Alternatively, the surface may remain wetted with the composition before the surface contacts the uncured cementitious material.

[0017] Without limitation, such an aqueous solution may be applied to a surface of equipment for mixing cementitious materials (e.g., an interior surface of a drum of a cement mixer, etc.), equipment for placing cementitious materials, equipment for finishing cementitious materials (e.g., trowels, blades of power trowels, etc.), or any other equipment that will come into contact with an uncured cementitious material. In a specific embodiment, the aqueous solution may be introduced into a drum of mixing equipment (e.g., a cement mixer, etc.), and the drum may be rotated in a manner that enables the aqueous solution, and the colloidal silica, to coat interior surfaces of the drum. The aqueous solution may be removed before a concrete mix or any other mix for forming a cementitious material is introduced into the drum, or it may remain in place while a mix is introduced into the drum and, thus, form part of the mix. In other embodiments, an aqueous solution that comprises colloidal silica may be applied to a surface of equipment for placing or finishing cementitious materials. Various examples of the manner in which such an aqueous solution may be applied to such a surface include, but are not limited to, spraying the aqueous solution onto the surface, brushing or otherwise wiping the aqueous solution onto the surface and dipping the equipment, or at least the surface(s) that is (are) to be pre-treated, into the aqueous solution, introducing a volume of the aqueous solution into the equipment, and then operating the equipment to enable the aqueous solution to spread onto the surface(s) to which the aqueous solution is to be applied.

[0018] Of course, methods for applying non-aqueous compositions according to this disclosure to equipment that will contact uncured cementitious material are also within the scope of this disclosure. Such methods may include the application of non-aqueous compositions, such as powders, etc., to surfaces that may contact uncured concrete.

[0019] Equipment may be pre-treated in accordance with teachings of this disclosure when it is new or after it has been cleaned.

[0020] In another aspect, techniques and systems for removing cured cementitious material, such as cement, concrete, or mortar, from surfaces of equipment include applying an aqueous solution that comprises colloidal silica, amorphous silica, or another suitable material to the cured cementitious material. The aqueous composition may penetrate into the cured cementitious material. In some such embodiments, application of the aqueous composition may be accompanied by chemically etching or mechanically abrading the cured cementitious material (e.g., with a chemical etchant, an abrasive element, etc.) while it is wetted with an aqueous form of a composition according to this disclosure.

[0021] The aqueous solution may comprise, consist essentially of, or consist of colloidal silica, such as the aqueous solutions disclosed by the '334 patent. Such an aqueous solution may comprise an aqueous solution with silica (i.e., silicon dioxide, or SiO.sub.2) particles making up about 2% to about 30% (or, more specifically, about 4% to about 7%) of the weight of the aqueous solution. Stated another way, the silica solids content of such a composition may be about 2% to about 30%.

[0022] In some embodiments, the silica particles may be coated with a stabilizer, such as a metal or a metal-containing material (e.g., aluminum; an aluminum-containing material, such as alumina (i.e., aluminum oxide, or Al.sub.2O.sub.3); etc.), which enables the silica particles to remain in solution at relatively low pH (e.g., 10 or less, 8.5 or less, 8 or less, 7 or less, about 3 to about 8, about 4 to about 7, about 3 to about 5, etc.). The presence of a stabilizer on the silica particles may, in some embodiments, enable the colloidal silica to be used in conjunction with an acid (e.g., hydrochloric acid, muriatic acid, etc.).

[0023] The hardener/densifier available from Global Polishing Systems, LLC of Henderson, Nev. as CDH-100 is a specific example of a colloidal silica that may be used as an aqueous solution to remove cured cementitious material from equipment that is configured for use with an uncured, or wet, cementitious material.

[0024] In some embodiments, a suitable aqueous solution may include about 10% colloidal silica, by weight of the aqueous solution, to about 20% colloidal silica, by weight of the aqueous solution. Since colloidal silica is not harmful to the environment, the disclosed pre-treatment and cleaning processes may be carried out without the requirement of special disposal measures (e.g., those required for disposing of strong acids, which are considered to be a hazardous waste, etc.). Further, it has been discovered that the extent to which aqueous solutions comprising colloidal silica soften cured cement and concrete exceeds the extents to which strong hydrochloric acid and muriatic acid soften the same types of cured cementitious material. The selection of an abrasive element to abrade the surface may be based on the surface or the type of equipment from which the cured cementitious material is being removed.

[0025] Without limitation, in specific embodiments, the aqueous solution may be pressurized and directed into (e.g., in a spray, a jetted stream, etc.) the cured cementitious material under pressure. In such embodiments, the pressurized aqueous solution may act as the abrasive element.

[0026] In other embodiments, a particulate material may be used to abrade cured cementitious material that has been wetted with an aqueous solution that comprises colloidal silica. Some non-limiting examples of particulate abrasive elements include sand, coal slag, metallic slag, mineral abrasives, metallic abrasives, synthetic abrasives and rock. Such abrasive elements may be directed onto the cured cementitious material in any manner that will facilitate removal of the cured cementitious material from the surface without damaging the surface. A particulate abrasive element may be applied under pressure (e.g., by a so-called blasting process, etc.). The application of a particulate abrasive element may occur while the aqueous solution is being applied to the cured cementitious material (i.e., simultaneously with application of the aqueous solution). Simultaneous application of the aqueous solution and the abrasive element may include mixing the aqueous solution and the abrasive element and delivering them together (i.e., from a common delivery source), or it may include delivering the aqueous solution and the abrasive element from separate delivery sources. Alternatively, a particulate abrasive element may be used to abrade cured cementitious material that was previously wetted, and remains wetted, with an aqueous solution that comprises colloidal silica.

[0027] Under some circumstances, larger abrasive elements may be useful for removing cured cementitious material from surfaces of equipment configured for use with uncured cementitious materials. Such a circumstance may include the removal of cured cementitious material from a surface configured to withstand repeated impact, such as the interior of a drum of equipment for mixing concrete (i.e., a cement mixer). When cured cementitious material builds up on the interior surfaces of a drum of a cement mixer, an aqueous solution that comprises colloidal silica and gravel may be introduced into the interior of the drum. The drum may then be rotated in a direction that keeps the aqueous solution and the gravel in the drum as the colloidal silica and the gravel chemically and mechanically remove the cured cementitious material from interior surfaces of the drum.

[0028] As alternatives to the use of a particulate material as an abrasive element to assist in the removal of cured cementitious material from one or more surfaces of equipment configured for use with uncured cementitious materials, a variety of other types of abrasive elements may be used. Some non-limiting examples of abrasive elements that may be used in conjunction with an aqueous solution that comprises colloidal silica to remove cured cementitious material include abrasive pads, abrasive brushes (e.g., wire brushes), grinding elements, and the like. These and other types of abrasive elements may be used to assist in the removal of cured cementitious material that has been wetted with the aqueous solution, during and/or after application of the aqueous solution to the cured cementitious material.

[0029] In embodiments where teachings of this disclosure are used to remove cured cementitious materials from mixing equipment, it is envisioned that cleaning processes may be effected about once a week (e.g., when cement mixing trucks are parked for the weekend, to minimize any disruption in their use, etc.). Although more frequent cleaning and less frequent cleaning are also within the scope of the disclosed subject matter. Other equipment may be scheduled for cleaning in a similar manner.

[0030] Other aspects, as well as features and advantages, of the disclosed subject matter will become apparent to those of ordinary skill in the art through consideration of the disclosure and the appended claims.

[0031] Although the foregoing disclosure provides many specifics, these should not be construed as limiting the scope of any of the ensuing claims. Other embodiments may be devised which do not depart from the scopes of the claims. Features from different embodiments may be employed in combination. The scope of each claim is, therefore, indicated and limited only by its plain language and the full scope of available legal equivalents to its elements.