Swimming pool skimmer with adjustable face
11708701 · 2023-07-25
Inventors
Cpc classification
International classification
Abstract
An interface module of a skimmer for a swimming pool or spa includes an adjustable face assembly that rotatably adjusts within an angular range, inward and/or outward with respect to vertical, that includes the expected possible angles of the pool wall, to provide a substantially planar mounting surface that is parallel to the wall of the swimming pool or spa. A waterproof shroud interconnects mounting brackets of the assembly, expanding and contracting as the mounting brackets are rotated relative to each other. The assembly can be integrated with the skimmer during manufacture of the skimmer, or poolside during skimmer installation. The installer positions the assembly approximate a skimmer aperture in the pool wall, actuates the adjustment mechanism of the interface module to select and lock the desired angle, and secures the interface module flush against the angled pool wall, with the throat module and vessel of the skimmer remaining upright.
Claims
1. A device for skimming a surface of a swimming pool or spa, the device comprising: a first mounting bracket having a face that contacts a wall of the swimming pool or spa, the first mounting bracket being attached to or integral with a hinge and rotatable about an axis of the hinge to provide angular adjustment of the face; a second mounting bracket positioned distally from the first mounting bracket and configured to be installed perpendicular to a water line of the swimming pool or spa, the first mounting bracket rotating relative to the second mounting bracket; an adjustment mechanism mechanically coupled to the first and second mounting brackets and configured to lock the first mounting bracket at a desired angle, relative to a vertical plane parallel to the second mounting bracket, that allows flush contact of the face with the pool wall; and a flexible shroud comprising waterproof material, the shroud attached between the first and second mounting brackets to form a waterproof chamber extending from the face of the first mounting bracket through the shroud and the second mounting bracket.
2. The device of claim 1, wherein the second mounting bracket comprises one or more notches that receive corresponding tabs of a weir to attach the weir to the device in a position that rotatably occludes the chamber to allow water to flow distally past the weir and prevent water from flowing proximally past the weir.
3. The device of claim 1, wherein the adjustment mechanism comprises an adjustor base attached to or integral with a first side of the second mounting bracket, the adjustor base matedly cooperating with the first mounting bracket to allow the first mounting bracket to rotate and to be locked, using the adjustment mechanism, at the desired angle.
4. The device of claim 3, wherein: the adjustment mechanism further comprises a resilient pawl attached to or integral with the adjustor base, the pawl comprising a first set of teeth; and the first mounting bracket comprises a body defining the face, and a gear member extending distally from the body into contact with the adjustment mechanism, the gear member comprising a second set of teeth that interface with the first set of teeth to form a ratcheting mechanism, the first mounting bracket being rotatable through an angular range defined by the second set of teeth.
5. The device of claim 3, wherein the adjustor base comprises a locking bore, the device further comprising a locking screw that threads through the locking bore and is tightened into contact with the first mounting bracket to lock the first mounting bracket at the desired angle.
6. The device of claim 3, wherein the second mounting bracket comprises a plurality of slots disposed through the first side, the adjustor base comprises a plurality of tabs arranged in alignment with the plurality of slots, and the adjustor base is secured to the second mounting bracket by friction fit of the plurality of tabs into the plurality of slots.
7. The device of claim 1, wherein the first and second mounting brackets each comprise a corresponding shroud channel, and the shroud is coupled to each of the first and second mounting brackets within the corresponding shroud channels via an overmolding process.
8. The device of claim 1, further comprising an upper shroud guard attached to the second mounting bracket and extending over a top of the shroud, the upper shroud guard comprising a material that is sufficiently rigid to deflect debris that would damage the shroud during installation of the device.
9. The device of claim 1, further comprising a support plate attached to each of the first and second mounting brackets and supporting the first mounting bracket to maintain the desired angle and the second mounting bracket to maintain a vertical orientation.
10. The device of claim 9, wherein the support plate comprises a mounting groove and the second mounting bracket comprises a body and one or more projections extending downward from the body, the one or more projections inserting into the mounting groove to attach the second mounting bracket to the support plate.
11. The device of claim 9, wherein the support plate comprises a first hinge member and the first mounting bracket comprises a second hinge member that cooperates with the first hinge member to form the hinge.
12. The device of claim 9, wherein the support plate comprises a throat support member that laminates to a throat module of a skimmer to integrate the device with the skimmer.
13. The device of claim 1, further comprising: a vessel comprising one or more ports configuring the vessel to fluidly connect to a suction side of a cleaning system of the swimming pool or spa; a throat module having a proximal end and a distal end, the throat module attached to or integral with the second mounting bracket at the proximal end, and the throat module attached to or integral with the vessel at the distal end, the throat module extending the chamber into fluid communication with the vessel; and a weir disposed in the chamber and configured to rotatably occlude the chamber to allow water to flow distally past the weir and to prevent water from flowing proximally past the weir.
14. The device of claim 1, further comprising a face plate comprising: a mounting ring that attaches to the first mounting bracket through the wall to securely attach the device to the wall; and a lower shroud guard attached to or integral with the mounting ring and extending distally from the mounting ring into the chamber and over a bottom of the shroud.
15. The device of claim 14, further comprising a finishing cover comprising: a finishing ring that attaches to the face plate to conceal the mounting ring; and one or more side shroud guards attached to or integral with the finishing ring and extending distally from the finishing ring into the chamber to cover the shroud.
16. A method of installing a skimmer for a swimming pool or spa, the method comprising: positioning, adjacent to an exterior surface of a wall of the swimming pool or spa, and approximate an aperture through the wall for mounting the skimmer, an interface module comprising: a first mounting bracket including a planar face on its proximal side, the first mounting bracket being rotatable about an axis to provide angular adjustment of the face, wherein positioning the interface module comprises orienting the face toward the wall; a second mounting bracket positioned distally from the first mounting bracket, the first mounting bracket rotating relative to the second mounting bracket; a flexible shroud comprising waterproof material, the shroud attached between the first and second mounting brackets to form a waterproof chamber through the interface module, the shroud sufficiently expanding and contracting as the first mounting bracket is rotated to keep the chamber waterproof; and an adjustment mechanism mechanically coupled to the first and second mounting brackets to releasably lock rotation of the first mounting bracket; actuating the adjustment mechanism to release the first mounting bracket into rotation; rotating the first mounting bracket to a desired angle, relative to the second mounting bracket, that allows flush contact of the face with the exterior surface of the wall around a perimeter of the aperture through the wall; actuating the adjustment mechanism to lock the first mounting bracket at the desired angle; and securing the interface module to the wall of the swimming pool with the face in contact with the exterior surface around the aperture and the second mounting bracket perpendicular to a water line of the swimming pool or spa.
17. The method of claim 16, wherein: the actuating mechanism comprises a base, a resilient pawl attached to or integral with the base, and a thumb-operable actuator attached to or integral with the pawl; the first mounting bracket comprises a body defining the face, and a gear member extending distally from the body into mechanical communication with the actuating mechanism; the gear member cooperating with the pawl to form a ratcheting mechanism; and actuating the adjustment mechanism to release the first mounting bracket into rotation comprises applying force to the actuator to lift the pawl away from the gear member.
18. The method of claim 17, wherein the adjustment mechanism further comprises a bore and a screw threaded with the bore, and wherein actuating the adjustment mechanism to lock the first mounting bracket at the desired angle comprises: removing the force from the actuator so the pawl re-engages the gear member with the first mounting bracket rotated to the desired angle; and tightening the screw through the bore into contact with the first mounting bracket.
19. The method of claim 16, further comprising laminating the second mounting bracket to a throat module of the skimmer to extend the chamber distally through the throat module to a vessel of the skimmer.
20. The method of claim 19, wherein: the interface module further comprises a support plate including an assembly support member, a first hinge member extending proximally from the assembly support member, and a throat support member extending distally from the assembly support member; the first mounting bracket comprises a body defining the face, and a second hinge member extending downward from a bottom of the body and cooperating with the first hinge member to form a hinge at the axis of rotation of the first mounting bracket; and the second mounting bracket is attached to the assembly support member to position the second mounting bracket parallel to the vertical plane; the method further comprising laminating the throat module to the throat support member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood from a reading of the following detailed description taken in conjunction with the drawings in which like reference designators are used to designate like elements, and in which:
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DETAILED DESCRIPTION
(20) This invention is described in preferred embodiments in the following description with reference to the Figures, in which like numbers represent similar but not necessarily identical elements. Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
(21) The described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are recited to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
(22) This disclosure presents structural designs, methods of manufacture, and methods of installation, for a device for cleaning swimming pools and spas, known as a skimmer, with an adjustable pool-side mounting assembly that rotates through a range of angles so the assembly can be mounted flush against the pool wall even when the angle of the pool wall is unknown before installation. This disclosure provides embodiments of a skimmer having a vessel and a throat module including the mounting assembly, as well as a mounting assembly that can be installed onto the throat module in an existing skimmer to render the skimmer adjustable. At installation, the proper angle with respect to the pool wall is determined and then the mounting assembly is adjusted appropriately, and the skimmer is installed in a hole next to the pool, with the vessel substantially vertical and the mounting assembly flush against the pool wall. The example embodiment of the Figures is especially fit for use with fiberglass swimming pools and spas as explained below, but in various embodiments the invention is suitable for in-ground pools and spas of concrete or any other commonly-used materials.
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(24) In some embodiments, including the illustrated example, the interface module 100 can include an adjustable face assembly 102 described in detail below. In some embodiments, the assembly 102 can include a first mounting bracket 200 having, at its distal end, one or more surfaces that together define the plane within which the mounting bracket 200 makes flush contact with the exterior surface of the pool wall. This plane of contact surfaces is the adjustable “face” 122 of the assembly 102. The assembly 102 can further include a second mounting bracket 300 positioned proximal to (i.e., toward the skimmer from) the first mounting bracket 200. The second mounting bracket 300 interfaces orthogonally with the throat module, and can be laminated to the throat module at manufacture or during installation of the assembly 102. A compressible shroud 120 can be coupled between the mounting brackets 200, 300. The shroud 120 may be an elastomer membrane or another suitable flexible, waterproof material. In some embodiments, the shroud 120 can be attached between the two rigid plastic brackets via injection over-molding; the over-molded pieces are fused into a single unit during the injection molding process, which creates a permanent waterproof seal between the three components (two rigid & one flexible).
(25) The assembly 102 cooperates with a lower support plate 106 to provide an angle adjustment mechanism: the lower support plate 106 attaches to (or is integral with) the second mounting bracket 300, and supports the second mounting bracket 300 substantially perpendicular to the water line; the lower support plate 106 rotatably attaches to the first mounting bracket 200 (e.g. at a hinge formed by first and second hinge members 162, 240); the shroud 120 flexes to allow the angular rotation of the first mounting bracket 200 proximally-to-distally around the hinge; and, right and left adjustors 130A, 103B attach to the right and left sides, respectively, of the assembly 102 between the mounting brackets 200, 300 to form a ratcheting mechanism for setting and locking the desired angle of the adjustable face. The face 122, in the present example, has a 20-degree range of articulation, in one-degree increments; in particular, the face 122 is capable of rotating 8 degrees forward (i.e., distally, toward the pool) from vertical (i.e., perpendicular to the water line), and 12 degrees back (i.e., proximally, toward the skimmer) from vertical. Other ranges of articulation are contemplated, as needed to meet the needs of the market, should they change in the future.
(26) The flexible membrane of the shroud 120 has the potential to puncture from construction materials (i.e., sharp rocks, nails, staples, etc.) during the installation process. An upper shroud guard 104, a thin rigid plastic shield, may be permanently or removably attached to the second mounting bracket 300 and disposed over the top surface of the shroud 120 during installation or permanently. In some embodiments, the upper shroud guard 104 can be a thin rigid plastic shield, covering 85% or more of the outside portions of the flexible membrane to eliminate potential hazards. The shroud guard 104 can be capable of adjusting while the desired angle is being set to protect any exposed portion of the flexible membrane.
(27) The lower support plate 106 can be partitioned into a distal section that serves as an assembly support member 160, and a proximal section that serves as a throat support member 170. The assembly support member 160 includes one or more hinge sleeves 162 that receive the second hinge member 240 (i.e., the shaft or post) of the first mounting bracket 200 to create the rotatable attachment. The assembly support member 160 may further include an assembly support surface 164 extending proximally from the hinge sleeve 162 and positioned beneath the shroud 120 to further protect it. The assembly support member 160 can further include a mounting groove 166 that receives mated projections 310 of the second mounting bracket 300 to couple the second mounting bracket 300 to the lower support plate 106, vertically within the groove 166. The throat support member 170 can be laminated (i.e., at the throat support surface 172) to the skimmer throat to create a permanent, rigid bridge between the two rigid brackets that flank the flexible membrane, while offering a solid support structure to mount to the skimmer body.
(28) A weir 108, which may have any common design for a skimmer weir, can be attached to the assembly 102 (e.g., at the second mounting bracket 300 as described below) to interrupt the flow of water through the assembly 102 and into the skimmer vessel. In one example, the weir 108 is rotatably attached at right and left tabs 182A,B to the assembly 102 so that the body 180 of the weir 108 rotates around an axis to vary occlusion of the flow chamber.
(29) A face plate 110 of the interface module 100 can include a planar mounting bracket 112 with fastener holes 114 disposed therethrough. The face plate 110 may further include a lower shroud guard 116 extending proximally from a lower lip of the bracket 112. The face plate 110 is installed flush against the interior surface of the pool wall, encircling the opening through the pool wall. To mount the interface module 100, fasteners (not shown) are driven through the fastener holes 114 into the body of the first mounting bracket 200, as described further below. This disposes the lower shroud guard 116 within the interior space of the assembly 102, substantially or fully over the bottom surface of the shroud 120. A finishing cover 150 can then be installed over the face plate 110, for aesthetic reasons as well as to protect the face plate 110 and assembly 102. In an example embodiment, the cover 150 includes a finishing ring 152 and right and left side shroud guards 154A,B that project proximally from the finishing ring 152; when the cover 150 is installed, the finishing ring 152 covers the mounting bracket 112, and the side shroud guards 154A,B extend into the flow chamber and cover the shroud 120. The finishing ring 152 and the mounting bracket 112 can have cooperating resilient tabs or projections that allow the finishing ring 152 to be snapped in place over the face plate 110.
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(31) The first mounting bracket 200 may include right and left wings 220A,B that extend proximally from the body 202. The wings 220A,B provide structural support, protect the outer surfaces of the shroud 120, and support elements of the ratcheting mechanism—specifically, gear members 222A,B. The gear members 222A,B may be arcuate members extending proximally and curving downward, and defining ratchet components including teeth 224, a guide channel 230, and a notch 232, which cooperate with elements of the adjustors 130A,B to form the ratcheting mechanism, as described further below.
(32) The second hinge member 240 may be attached to or integral with the first mounting bracket 200. In some embodiments, the first hinge member 240 comprises one or more shafts 242 that are received by the first hinge member on the lower support plate 106, as described above. Thus, the first mounting bracket 200 rotates around the axis of the shaft(s) 242. A shroud channel 150 formed into the body 202 may serve as the attachment location of the shroud 120, as shown in
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(34) Right and left wings 312A,B of the bracket 300 extend proximally and/or distally from the body 302, providing a support surface for right and left receptacles 320A,B configured to receive the corresponding adjustors 130A,B. A receptacle 320A can, in some embodiments, conform to the shape of the corresponding adjustor 130A, as illustrated. Furthermore, the receptacle 320A can include one or more slots 322 disposed through the base 320A and the wing 312A, and configured to securely receive a corresponding tab on the adjustor 320A to hold the latter in place. An overmolding projection 330 extends distally from the body 302, and defines a shroud channel 332 that may serve as the attachment location of the shroud 120, as shown in
(35) Generally, the adjustors 130A-B cooperate with the brackets 200, 300 (specifically, the gear members 222A,B and the receptacles 320A,B) to create a ratcheting mechanism incorporated into each of the two vertical sides of the adjustable face assembly 102. This provides upper support to counter the weight of the skimmer body, as well as axial hinge balance and even weight distribution between the sides of the skimmer.
(36) The adjustor base 132 includes or is integral with a gear sleeve 136, which receives the corresponding gear member 222A,B as illustrated in
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(40) While various embodiments of the present invention have been illustrated and described in detail, it should be apparent that modifications and adaptations to those embodiments may occur to one skilled in the art without departing from the scope of the present invention.