MOUNTING ASSEMBLY
20200263388 ยท 2020-08-20
Assignee
Inventors
Cpc classification
E02F3/764
FIXED CONSTRUCTIONS
E02F3/8152
FIXED CONSTRUCTIONS
E02F3/7645
FIXED CONSTRUCTIONS
E02F3/765
FIXED CONSTRUCTIONS
E02F3/8157
FIXED CONSTRUCTIONS
International classification
Abstract
A mounting assembly for a blade of a motor grader is provided. The mounting assembly includes a mounting bracket having a mounting channel. The mounting assembly includes an adjustment block disposed in the mounting channel. The adjustment block includes a mounting groove and at least one slot disposed spaced apart with respect to the mounting groove. The mounting assembly also includes at least one retention plate disposed on the mounting bracket. The at least one retention plate is adapted to engage with the at least one slot provided on the adjustment block. The at least one retention plate is adapted to limit movement of the adjustment block along a longitudinal axis of the adjustment block. The mounting assembly further includes a wear element disposed in the mounting groove provided in the adjustment block. The wear element is adapted to slidably receive a portion of the blade thereon.
Claims
1. A mounting assembly for a blade of a motor grader, the mounting assembly comprising: a mounting bracket adapted to be mounted to a frame of the motor grader, the mounting bracket including a mounting channel, the mounting channel extending along a longitudinal axis of the mounting bracket; an adjustment block disposed in the mounting channel, the adjustment block including: a mounting groove extending along a longitudinal axis of the adjustment block; and at least one slot extending along a first lateral axis of the adjustment block, the at least one slot disposed spaced apart with respect to the mounting groove; at least one retention plate disposed on the mounting bracket, the at least one retention plate adapted to engage with the at least one slot provided on the adjustment block, wherein the at least one retention plate is adapted to limit movement of the adjustment block along the longitudinal axis of the adjustment block; and a wear element disposed in the mounting groove provided in the adjustment block, wherein the wear element is adapted to slidably receive a portion of the blade thereon.
2. The mounting assembly of claim 1, wherein the adjustment block further includes at least one bore disposed along a second lateral axis of the adjustment block, the at least one bore disposed adjacent to and in association with the mounting groove, wherein the at least one bore is adapted to receive a retention screw, and wherein the retention screw is adapted to limit movement of the wear element along the longitudinal axis of the adjustment block.
3. The mounting assembly of claim 1, wherein the mounting bracket further includes at least one first hole disposed perpendicularly with respect to the longitudinal axis of the mounting bracket, the at least one first hole provided in association with the mounting channel, wherein the at least one first hole is adapted to receive a first set screw, and wherein the first set screw is adapted to operably engage with the adjustment block.
4. The mounting assembly of claim 3, wherein the mounting bracket further includes at least one second hole disposed perpendicularly with respect to each of the longitudinal axis and the at least one first hole of the mounting bracket, the at least one second hole provided in association with the mounting channel, wherein the at least one second hole is adapted to receive a second set screw, and wherein the second set screw is adapted to operably engage with the adjustment block.
5. The mounting assembly of claim 1, wherein the mounting groove provided in the adjustment block has at least partially a V-shaped configuration and at least partially a dovetail-shaped configuration.
6. The mounting assembly of claim 5, wherein the wear element has at least partially a V-shaped configuration and at least partially a dovetail-shaped configuration, wherein the V-shaped configuration of the wear element is adapted to slidably receive the portion of the blade, and wherein the dovetail-shaped configuration of the wear element is adapted to engage with respect to the dovetail-shaped configuration of the mounting groove.
7. The mounting assembly of claim 1, wherein a length of the wear element is greater than a length of the mounting bracket.
8. A blade assembly for a motor grader, the blade assembly comprising: a blade adapted to engage a work surface; a support member coupled to a circle member of the motor grader; and a mounting assembly coupled to each of the support member and the blade, the mounting assembly including: a mounting bracket adapted to be mounted to the support member, the mounting bracket including a mounting channel, the mounting channel extending along a longitudinal axis of the mounting bracket; an adjustment block disposed in the mounting channel, the adjustment block including: a mounting groove extending along a longitudinal axis of the adjustment block; and at least one slot extending along a first lateral axis of the adjustment block, the at least one slot disposed spaced apart with respect to the mounting groove; at least one retention plate disposed on the mounting bracket, the at least one retention plate adapted to engage with the at least one slot provided on the adjustment block, wherein the at least one retention plate is adapted to limit movement of the adjustment block along the longitudinal axis of the adjustment block; and a wear element disposed in the mounting groove provided in the adjustment block, wherein the wear element is adapted to slidably receive a portion of the blade thereon.
9. The blade assembly of claim 8, wherein the adjustment block further includes at least one bore disposed along a second lateral axis of the adjustment block, the at least one bore disposed adjacent to and in association with the mounting groove, wherein the at least one bore is adapted to receive a retention screw, and wherein the retention screw is adapted to limit movement of the wear element along the longitudinal axis of the adjustment block.
10. The blade assembly of claim 8, wherein the mounting bracket further includes at least one first hole disposed perpendicularly with respect to the longitudinal axis of the mounting bracket, the at least one first hole provided in association with the mounting channel, wherein the at least one first hole is adapted to receive a first set screw, and wherein the first set screw is adapted to operably engage with the adjustment block.
11. The blade assembly of claim 10, wherein the mounting bracket further includes at least one second hole disposed perpendicularly with respect to each of the longitudinal axis and the at least one first hole of the mounting bracket, the at least one second hole provided in association with the mounting channel, wherein the at least one second hole is adapted to receive a second set screw, and wherein the second set screw is adapted to operably engage with the adjustment block.
12. The blade assembly of claim 8, wherein the mounting groove provided in the adjustment block has at least partially a V-shaped configuration and at least partially a dovetail-shaped configuration.
13. The blade assembly of claim 12, wherein the wear element has at least partially a V-shaped configuration and at least partially a dovetail-shaped configuration, wherein the V-shaped configuration of the wear element is adapted to slidably receive the portion of the blade, and wherein the dovetail-shaped configuration of the wear element is adapted to engage with respect to the dovetail-shaped configuration of the mounting groove.
14. The blade assembly of claim 8, wherein a length of the wear element is greater than a length of the mounting bracket.
15. A motor grader comprising: a frame; a circle member mounted to the frame; at least one arm extending from the circle member; a support member movably coupled to the at least one arm; a blade adapted to engage a work surface; and a mounting assembly adapted to mount the blade to the support member, the mounting assembly including: a mounting bracket adapted to be mounted to the support member, the mounting bracket including a mounting channel, the mounting channel extending along a longitudinal axis of the mounting bracket; an adjustment block disposed in the mounting channel, the adjustment block including: a mounting groove extending along a longitudinal axis of the adjustment block; and at least one slot extending along a first lateral axis of the adjustment block, the at least one slot disposed spaced apart with respect to the mounting groove; at least one retention plate disposed on the mounting bracket, the at least one retention plate adapted to engage with the at least one slot provided on the adjustment block, wherein the at least one retention plate is adapted to limit movement of the adjustment block along the longitudinal axis of the adjustment block; and a wear element disposed in the mounting groove provided in the adjustment block, wherein the wear element is adapted to slidably receive a portion of the blade thereon.
16. The motor grader of claim 15, wherein the adjustment block further includes at least one bore disposed along a second lateral axis of the adjustment block, the at least one bore disposed adjacent to and in association with the mounting groove, wherein the at least one bore is adapted to receive a retention screw, and wherein the retention screw is adapted to limit movement of the wear element along the longitudinal axis of the adjustment block.
17. The motor grader of claim 15, wherein the mounting bracket further includes at least one first hole disposed perpendicularly with respect to the longitudinal axis of the mounting bracket, the at least one first hole provided in association with the mounting channel, wherein the at least one first hole is adapted to receive a first set screw, and wherein the first set screw is adapted to operably engage with the adjustment block.
18. The motor grader of claim 17, wherein the mounting bracket further includes at least one second hole disposed perpendicularly with respect to each of the longitudinal axis and the at least one first hole of the mounting bracket, the at least one second hole provided in association with the mounting channel, wherein the at least one second hole is adapted to receive a second set screw, and wherein the second set screw is adapted to operably engage with the adjustment block.
19. The motor grader of claim 15, wherein each of the mounting groove provided in the adjustment block and the wear element has at least partially a V-shaped configuration and at least partially a dovetail-shaped configuration, wherein the V-shaped configuration of the wear element is adapted to slidably receive the portion of the blade, and wherein the dovetail-shaped configuration of the wear element is adapted to engage with respect to the dovetail-shaped configuration of the mounting groove.
20. The motor grader of claim 15, wherein a length of the wear element is greater than a length of the mounting bracket.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
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[0014]
[0015]
DETAILED DESCRIPTION
[0016] Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or the like parts. Referring to
[0017] The motor grader 100 includes an operator cabin 112 mounted on the frame 104. The operator cabin 112 includes various controls (not shown), such as a steering, a joystick, an operator console, an operator seat, levers, pedals, buttons, switches, knobs, and the like. The controls are adapted to control the motor grader 100 on the work surface 102. The motor grader 100 includes a set of front wheels 114 and a set of rear wheels 116 rotatably mounted to the frame 104. Each of the front wheels 114 and the rear wheels 116 support and provide mobility to the motor grader 100 on the work surface 102.
[0018] The motor grader 100 includes a grader group 118 movably mounted to the frame 104. The grader group 118 is adapted to level and grade material over the work surface 102 during the grading operation. The grader group 118 includes a drawbar 120, a circle assembly 122, and a blade assembly 124. The drawbar 120 includes a first end 126 pivotally coupled to the front end 106 of the frame 104. The drawbar 120 includes a second end 128 movably coupled to a mid-portion 130 of the frame 104 via one or more actuators 132, such as a hydraulic actuator. The actuator 132 may be actuated to raise or lower the second end 128 of the drawbar 120 with respect to the frame 104, in turn, allowing the grader group 118 to be raised or lowered with respect to the work surface 102.
[0019] The circle assembly 122 includes a circle member 134 and an arm 136. The circle member 134 rotates with respect to the drawbar 120 about a rotation axis R-R of the circle member 134. The arm 136 extends from the circle member 134 and rotates with a rotation of the circle member 134 with respect to the drawbar 120. The arm 136 extends from the circle member 134 in an axial direction along the rotation axis R-R. In the illustrated embodiment, the circle assembly 122 includes a single arm 136. In other embodiments, the circle assembly 122 may include multiple arms, such that each of the multiple arms may be disposed spaced apart with respect to one another on the circle member 134.
[0020] Referring to
[0021] The blade 138 is mounted to the support member 140 via each of the first mounting assemblies 202, 204 and each of the second mounting assemblies 206, 208. As such, the blade 138 pivots about the pivot axis P-P with respect to the frame 104. Also, the blade 138 slides substantially parallel to the pivot axis P-P with respect to each of the first mounting assemblies 202, 204 and each of the second mounting assemblies 206, 208. The blade 138 engages the work surface 102 during the grading operation. For purpose of clarity and explanation, the mounting assembly will now be explained with reference to the first mounting assembly 202. It should be noted that each of the first mounting assembly 204 and the second mounting assemblies 206, 208 has a configuration similar to a configuration of the first mounting assembly 202.
[0022] The first mounting assembly 202 includes a mounting bracket 210. The mounting bracket 210 is mounted to the support member 140. In the illustrated embodiment, the mounting bracket 210 is integrally manufactured with the support member 140. In other embodiments, the mounting bracket 210 may be a separate component with respect to the support member 140. In such a situation, the mounting bracket 210 may be coupled to support member 140 using any coupling method, such as bolting, welding, clamping, and the like.
[0023] In the illustrated embodiment, the mounting bracket 210 has a substantially C-shaped configuration. Accordingly, the mounting bracket 210 defines a bracket longitudinal axis X-X and a bracket length L1. In other embodiments, the mounting bracket 210 may have any other configuration, such as a curved configuration, a V-shaped configuration, and the like. The bracket longitudinal axis X-X is disposed substantially parallel and spaced apart with respect to the pivot axis P-P. The mounting bracket 210 includes a first side 212 and a second side 214. The second side 214 is disposed opposite and spaced apart with respect to the first side 212 along the bracket longitudinal axis X-X.
[0024] The mounting bracket 210 includes a mounting channel 216. In the illustrated embodiment, the mounting channel 216 has a substantially C-shaped configuration. In other embodiments, the mounting channel 216 may have any other configuration, such as a V-shaped configuration, a curved configuration, and the like. The mounting channel 216 extends along the bracket longitudinal axis X-X between the first side 212 and the second side 214. The mounting bracket 210 may be manufactured using any process, such as casting, forging, fabrication, additive manufacturing, and the like. Also, the mounting bracket 210 may be manufactured using any material, such as a metal, an alloy, and the like.
[0025] The mounting bracket 210 also includes a number of first holes 218, 220. In the illustrated embodiment, the mounting bracket 210 includes two first holes 218, 220. In other embodiments, the mounting bracket 210 may include single or multiple first holes, based on application requirements. Each of the first holes 218, 220 is disposed spaced apart with respect to one another along the bracket longitudinal axis X-X. Also, each of the first holes 218, 220 is disposed substantially perpendicularly with respect to the bracket longitudinal axis X-X. Each of the first holes 218, 220 is provided in association with the mounting channel 216. More specifically, each of the first holes 218, 220 intersects the mounting channel 216. Each of the first holes 218, 220 is adapted to receive a first set screw 222, 224, respectively. The first set screws 222, 224 will be explained in more detail later.
[0026] The mounting bracket 210 also includes a second hole 602 (shown in
[0027] Referring to
[0028] Also, the block length L2 is substantially greater than the bracket length L1. In other embodiments, the adjustment block 228 may have any other configuration, such as a curved configuration, a V-shaped configuration, and the like. The adjustment block 228 includes a first end 302 and a second end 304. The second end 304 is disposed opposite and spaced apart with respect to the first end 302 along the block longitudinal axis Y-Y. The adjustment block 228 also includes a mounting groove 306. The mounting groove 306 extends substantially along the block longitudinal axis Y-Y between the first end 302 and the second end 304.
[0029] In the illustrated embodiment, the mounting groove 306 has a partial V-shaped configuration 320 and a partial dovetail-shaped configuration 322. In other embodiments, the mounting groove 306 may have any other configuration, such as a full V-shaped configuration, a partial V-shaped configuration with a partial T-shaped configuration, and the like or any other combination, based on application requirements.
[0030] The adjustment block 228 also includes a number of slots, such as a first slot 308, a second slot 310, a third slot (not shown), and a fourth slot (not shown). In the illustrated embodiment, the adjustment block 228 includes four slots. In other embodiments, the adjustment block 228 may include single or multiple slots, based on application requirements. Each of the first slot 308 and the second slot 310 is disposed on a first outer surface 312 of the adjustment block 228. Each of the third slot and the fourth slot is disposed on a second outer surface 314 of the adjustment block 228. The second outer surface 314 is disposed opposite to the first outer surface 312 with respect to the block longitudinal axis Y-Y.
[0031] The first slot 308 is disposed opposite the third slot, such that each of the first slot 308 and the third slot is disposed adjacent to the first end 302 of the adjustment block 228. The second slot 310 is disposed opposite the fourth slot, such that each of the second slot 310 and the fourth slot is disposed adjacent to the second end 304 of the adjustment block 228. Further, each of the first slot 308, the second slot 310, the third slot, and the fourth slot is disposed spaced apart with respect to one another and the mounting groove 306. More specifically, each of the first slot 308, the second slot 310, the third slot, and the fourth slot extends substantially parallel with respect to a first lateral axis F-F of the adjustment block 228, such that the first lateral axis F-F is substantially perpendicular with respect to the block longitudinal axis Y-Y.
[0032] The adjustment block 228 further includes a first bore 316 and a second bore 318. Each of the first bore 316 and the second bore 318 is disposed substantially parallel with respect to a second lateral axis S-S of the adjustment block 228. The second lateral axis S-S is disposed substantially perpendicular with respect to each of the block longitudinal axis Y-Y and the first lateral axis F-F. Each of the first bore 316 and the second bore 318 is disposed adjacent to and in association with the mounting groove 306. More specifically, the first bore 316 is disposed adjacent to the first end 302 and intersects the mounting groove 306. Also, the second bore 318 is disposed adjacent to the second end 304 and intersects the mounting groove 306. Each of the first bore 316 and the second bore 318 is adapted to receive a first retention screw 230 and a second retention screw 232, respectively. Each of the first retention screw 230 and the second retention screw 232 will be explained in more detail later.
[0033] Referring to
[0034] Each of the first retention plate 234 and the second retention plate 236 is adapted to be disposed on the mounting bracket 210 in association with the adjustment block 228. More specifically, the first retention plate 234 is adapted to be disposed on the first side 212 of the mounting bracket 210. Accordingly, the first retention plate 234 is adapted to engage with each of the first slot 308 and the third slot of the adjustment block 228. Also, the second retention plate 236 is adapted to be disposed on the second side 214 of the mounting bracket 210. Accordingly, the second retention plate 236 is adapted to engage with each of the second slot 310 and the fourth slot of the adjustment block 228.
[0035] The first retention plate 234 is adapted to be removably coupled to the first side 212 of the mounting bracket 210 using one or more first fasteners 238. The second retention plate 236 is adapted to be removably coupled to the second side 214 of the mounting bracket 210 using one or more second fasteners 240. Each of the first fasteners 238 and the second fasteners 240 may be any fastener, such as a bolt, a screw, and the like. Each of the first retention plate 234 and the second retention plate 236 is adapted to limit movement of the adjustment block 228 along the bracket longitudinal axis X-X and will be explained in more detail later.
[0036] Referring to
[0037] More specifically, in the illustrated embodiment, based on the configuration of the mounting groove 306, the wear element 242 has a partial V-shaped configuration 402 and a partial dovetail-shaped configuration 404. In other embodiments, the wear element 242 may have any other configuration, such as a full V-shaped configuration, a partial V-shaped configuration with a partial T-shaped configuration, and the like or any other combination, based on application requirements.
[0038] The wear element 242 is adapted to slidably receive a portion of the blade 138, such as a mounting rail 604 (shown in
INDUSTRIAL APPLICABILITY
[0039] The present disclosure relates to the mounting assembly for the blade 138 of the motor grader 100. Referring to
[0040] The adjustment block 228 is then disposed in the mounting channel 216 of the mounting bracket 210. More specifically, the adjustment block 228 is slid along the first lateral axis F-F into the mounting channel 216, such that the first retention plate 234 engages with each of the first slot 308 and the third slot, and the second retention plate 236 engages with each of the second slot 310 and the fourth slot. In the assembled position, the bracket longitudinal axis X-X coincides with the block longitudinal axis Y-Y.
[0041] Referring to
[0042] Referring to
[0043] Further, the mounting rail 604 of the blade 138 is slidably disposed on the V-shaped configuration 402 of the wear element 242. As such, the mounting rail 604 holds the wear element 242 and the adjustment block 228 in the mounting channel 216 of the mounting bracket 210 and prevents slipping of the adjustment block 228 out of the mounting bracket 210 along the first lateral axis F-F. In some situations, the second set screw 226 may be loosened prior to operation of the motor grader 100. As such, the second set screw 226 may operably disengage with respect to the second outer surface 314 of the adjustment block 228.
[0044] Referring to
[0045] During disassembly or replacement of the wear element 242, each of the first set screws 222, 224 and the second set screw 226 is loosened within each of the first holes 218, 220 and the second hole 602, respectively. As such, each of the first set screws 222, 224 and the second set screw 226 is operably disengaged with respect to the adjustment block 228. Accordingly, the adjustment block 228 may now be able to move with respect to the mounting bracket 210 due to the operational clearance between the mounting bracket 210, the adjustment block 228, the wear element 242, and/or the mounting rail 604. Each of the first retention screw 230 and the second retention screw 232 is then removed from each of the first bore 316 and the second bore 318 of the adjustment block 228, respectively. The wear element 242 is then slid out of the mounting groove 306 of the adjustment block 228 along the block longitudinal axis Y-Y.
[0046] In some situations, each of the first retention plate 234 and the second retention plate 236 may be disassembled from each of the first side 212 and the second side 214 of the mounting bracket 210, respectively. More specifically, each of the first fasteners 238 and the second fasteners 240 may be decoupled in order to decouple each of the first retention plate 234 and the second retention plate 236. Each of the first retention plate 234 and the second retention plate 236 is then slid along the first lateral axis F-F in order to disengage each of the first retention plate 234 and the second retention plate 236 with respect to the adjustment block 228.
[0047] The adjustment block 228 may then be disassembled with respect to the mounting bracket 210. More specifically, the adjustment block 228 may be slid along the bracket longitudinal axis X-X and/or the first lateral axis F-F in order to disassemble the adjustment block 228 with respect to the mounting bracket 210. A new wear element 242 may then be replaced in the mounting groove 306 of the adjustment block 228 and further in the mounting bracket 210 in a manner as described above with reference to assembly of the wear element 242 on the mounting bracket 210. It should be noted that a process/sequence of assembly/disassembly of the mounting assembly described herein is merely exemplary and may vary, based on application requirements.
[0048] The first mounting assembly 202 provides a simple, efficient, and cost-effective method of mounting the blade 138 on the frame 104 of the motor grader 100 with the wear element 242. Each of the wear element 242 and the mounting groove 306 of the adjustment block 228 includes the partial dovetail-shaped configuration 322, 404, respectively. As such, the dovetail shaped configuration 322, 404 provides ease of assembly and retention of the wear element 242 within the mounting groove 306 without use of any additional retention elements. Also, the V-shaped configuration 402 of the wear element 242 provides automatic alignment of the mounting rail 604 of the blade 138 on the wear element 242, in turn, providing ease of assembly and reduced alignment effort.
[0049] Further, each of the first set screws 222, 224 provides simplified adjustment of the operational clearance between various components of the first mounting assembly 202. As such, relative movement between various components of the first mounting assembly 202 may be limited, in turn, limiting premature wear and tear of the components of the first mounting assembly 202. Also, the second set screw 226 allows holding of the adjustment block 228 within the mounting channel 216 during assembly, in turn, providing ease of assembly and reduced labor effort.
[0050] The wear element 242 may be assembled and/or disassembled from the adjustment block 228, as and when required, using commonly available tools and/or without complete disassembly of the blade assembly 124. The wear element 242 has the element length L3 substantially greater than the bracket length L1, in turn, providing a substantially increased wear surface area and, thus, improved product life. As such, the first mounting assembly 202 reduces service intervals, reduces service time, reduces labor effort, reduces machine downtime, improves productivity, and improves overall costs.
[0051] The first mounting assembly 202 employs known and readily available components, such as the first and second retention screws 230, 232, the first set screws 222, 224, the second set screw 226, and the like, in turn, reducing complexity and improving compatibility. The first mounting assembly 202 provides improved visibility of the wear element 242 from each of the first end 302 and the second end 304 of the adjustment block 228, in turn, providing ease of inspection. The first mounting assembly 202 also provides improved working clearance around the blade assembly 124, in turn, improving access and serviceability. The first mounting assembly 202 may be retrofitted on any motor grader 100 with little or no modification to the existing system, in turn, improving product compatibility.
[0052] While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, systems and methods without departing from the spirit and scope of the disclosure. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof