DRIPLESS EXPANDING TUBES FOR COMBINATION TRUCK
20180009011 ยท 2018-01-11
Inventors
Cpc classification
B08B9/0322
PERFORMING OPERATIONS; TRANSPORTING
B08B9/027
PERFORMING OPERATIONS; TRANSPORTING
B08B9/0495
PERFORMING OPERATIONS; TRANSPORTING
E03F9/00
FIXED CONSTRUCTIONS
B08B9/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B9/053
PERFORMING OPERATIONS; TRANSPORTING
B08B9/049
PERFORMING OPERATIONS; TRANSPORTING
B08B9/032
PERFORMING OPERATIONS; TRANSPORTING
E03F9/00
FIXED CONSTRUCTIONS
Abstract
The present invention relates generally to cleaning waste collection systems such as but not limited to sewers, sumps, wet wells, collection tanks, digesters, clarifiers, classifiers, etc. and in particular to cleaning and removal of solid and liquid materials therefrom. In another embodiment, the present invention relates to an improved slurry hose and/or pipe for use in connection with cleaning waste collection systems such as but not limited to sewers, sumps, wet wells, collection tanks, digesters, clarifiers, classifiers, etc. and in particular to cleaning and removal of solid and liquid materials therefrom.
Claims
1. A cleaning system comprising: a tubular member; at least one device controlling movement of the tubular member from a mobile platform to an operative position relative to a waste collection system; at least one pumping device pumping a slurry comprised of liquids and solids from the waste collection system through the tubular member; and at least one waste container; wherein the tubular member comprises a flexible section having a first end and a second end and a rigid telescoping section having a first end and a second end formed from at least two sub-sections in telescoping relation to one another, where the first end of the flexible section is joined to the waste container and the second end of the flexible section is joined to the first end of the telescoping section, and where the second end of the telescoping section is open so as to enable pumping of slurry into and through the tubular member to the waste container.
2. The cleaning system of claim 1, wherein the two or more sub-sections of the telescoping section of the tubular member are joined together by a water-, or liquid-, tight, joint formed from a combination of a flange at one end of each sub-section and a O-ring.
3. The cleaning system of claim 1, wherein the flexible section of the tubular member is formed from a polymer material, a plastic material, or a synthetic or natural rubber material.
4. The cleaning system of claim 1, wherein the at last one device controlling movement of the tubular member from a mobile platform to an operative position relative to the waste collection system comprises a boom.
5. The cleaning system of claim 1 further comprising at least one water pressurizer device outputting pressurized water against solid materials contained in the waste collection system, whereby the solid materials are suspended in the slurry.
6. The cleaning system of claim 5 further comprising a least one vacuum device vacuuming the slurry from the waste collection system through the tubular member, wherein the at least one vacuuming device is located downstream of the at least one water pressurizer device.
7. The cleaning system of claim 6, wherein the second end of the telescoping section is open to enable vacuuming of slurry into and through the tubular member to the waste container.
8. The cleaning system of claim 11, further comprising at least one decanting device decanting water from the waste container.
9. A cleaning system for a waste collection system, the cleaning system comprising: a water pressurizer outputting pressurized water in a waste collection system; a pumping device to pump a slurry from the waste collection system, wherein the pumping device is located downstream of the water pressurizer; a tubular member in operative communication with the pumping device, wherein the tubular member comprises a flexible section having first and second ends and a rigid telescoping section having first and second ends formed from at least two telescoping sub-sections, wherein the first end of the flexible section is joined to the waste container and the second end of the flexible section is joined to the first end of the telescoping section, and wherein the pumping device pumps a slurry into and through the tubular member to the waste container.
10. The cleaning system of claim 9 further comprising a vacuum device configured to vacuum the slurry from the waste collection system, wherein the vacuum device is located downstream of the water pressurizer.
11. The cleaning system of claim 10, wherein the vacuum device vacuums the slurry into and through the tubular member to the waste container.
12. The cleaning system of claim 1 further comprising at least one device controlling movement of the tubular member from a mobile platform to an operative position relative to the waste collection system.
13. The cleaning system of claim 12, wherein the at least one device controlling movement of the tubular member comprises a boom positioned on the mobile platform.
14. The cleaning system of claim 9, wherein the two or more sub-sections of the telescoping section of the tubular member are joined together by a water-, or liquid-, tight, joint formed from a combination of a flange at one end of each sub-section and a O-ring.
15. A cleaning system for a waste collection system, the cleaning system comprising: a water pressurizer outputting pressurized water in a waste collection system; a pumping device to pump a slurry from the waste collection system, wherein the pumping device is located downstream of the water pressurizer; a tubular member in operative communication with the pumping device, wherein the tubular member comprises a flexible section having first and second ends and a rigid telescoping section having first and second ends formed from at least two telescoping sub-sections, wherein the first end of the flexible section is joined to the waste container and the second end of the flexible section is joined to the first end of the telescoping section, and wherein the pumping device pumps slurry into and through the tubular member to the waste container; and a boom controlling movement of the tubular member from a mobile platform to an operative position relative to the waste collection system.
16. The cleaning system of claim 15 further comprising a vacuum device configured to vacuum the slurry from the waste collection system, wherein the vacuum device is located downstream of the water pressurizer.
17. The cleaning system of claim 16, wherein the vacuum device vacuums the slurry into and through the tubular member to the waste container.
18. The cleaning system of claim 15, wherein the two or more sub-sections of the telescoping section of the tubular member are joined together by a water-, or liquid-, tight, joint formed from a combination of a flange at one end of each sub-section and an O-ring.
19. The cleaning system of claim 18, wherein one of the at least two sub-sections of the telescoping section of the tubular member comprises a front portion having a plurality of ridges.
20. The cleaning system of claim 15, wherein the at least two sub-sections of the telescoping section comprises four telescoping sub-sections.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0047] Referring now to
[0048] The high pressure water pump assembly 10 and pump power source 17 are mounted on, for example, a truck 40 and may use the truck engine for power. The purpose of the pump assembly 10 is to pressurize water for use in washing sewer lines 42 by means of cleaning head 14 attached to and in communication with high pressure water hose 12. The source of water for pump assembly 10 may be derived from any water source 34, including a fire hydrant, a tank on the truck 40, or from the sewer 42 itself. Further, the high pressure water pump assembly 10 may be of any appropriate configuration and type. By way of a non-limiting example, the high pressure water pump assembly 10 may be configured as a hydraulically driven down-hole (submersible) pump. While a single water pump assembly 10 is shown and described, any number of water pump assembly 10 may be utilized without departing from the present teachings, e.g., two, three, four, etc. In some embodiments, four water pump assemblies 10 may be attached to a single truck.
[0049] The cleaning head 14 may be bullet-shaped with a front and rear face. The rear face of the cleaning head 14 may include water jet outlets 15 directed backwardly. The truck 40, high pressure water hose 12 and cleaning head 14 may be of any suitable conventional equipment. When the cleaning head 14 is lowered through a manhole 41, and into a sewer 42, high pressure water, such as 2000 psi may be applied through the hose 12 to the cleaning head 14. The high pressure water applied to the cleaning head 14 has several functions. First, the water sprays out of the outlets 15 and the exiting high pressure water washes the solid material from the walls of the sewer 42 and suspends the sewer pipe solid material in a slurry. Additionally, the high pressure water being applied to the cleaning head 14 moves the cleaning head 14 in a direction 43. After cleaning the sewer 42, the cleaning head 14 may be retrieved by retracting the high pressure water hose 12 by means of hose reel 13.
[0050] If conditions dictate that a submersible pump 16 should be used, i.e., if a relatively high volume of liquid exists in the sewer 42, a submersible pump 16 is provided with a capacity of more than the total flow of water being injected to the cleaning head 14 as well as any normal sewer flow. It is desirable to have a large water content in the sewer 42 for efficiently cleaning the sewer 42 by suspending the solid particles and material in the sewer 42 in a liquid slurry. The submersible pump 16 is capable of pumping a slurry having up to 80% solids.
[0051] For example only, if the high pressure water pump provides a flow of 60 gallons per minute, a suitable submersible pump 16 capable of removing 2000 gallons a minute of 80% solid material is desirable for allowing the present invention to clean an operating sewer having flowing fluids therein. While any suitable submersible pump 16 may be provided, pump series 53, sold by Garner Environmental Services, Inc., is satisfactory. Such pumps can be powered hydraulically and powered by diesel, electric motors, gasoline engines or any other available power source. Additionally, a jetter type sewer pump is contemplated herein. In one embodiment, two jetter sewer pumps may be utilized having a rating of 180 GMP.
[0052] The fluidized slurry from the submersible pump 16 may be transmitted through the slurry hose 18 to a waste container 20. The fluidized slurry enters the top of the container 20, where the solids and water separate and the solids settle to the bottom of the container by gravity. If desired, baffles may be provided in the container 20 to assist in the separation. The water is then decanted from the container 20 and as the container 20 fills up, the decanted water is released from the container 20 by means of the positive pressure forcing the water through a decant water hose 22. The waste container 20 may be of any appropriate configuration and type. By way of a non-limiting example, the waste container 20 may be pressurized as described in more detail below. While a single submersible pump 16 is shown any described, any number of submersible pumps 16 may be utilized, e.g., two, three, four, etc.
[0053] The waste container 20 may be either permanently affixed to the truck 40, or may be removable therefrom. If the waste container 20 is removable, when the container 20 is substantially filled up with solid particles, it may be removed and a replacement container 20 may be rolled into place and connected to hoses 18 and 22. The filled container 20 may then be removed to a dump site while the truck 40 remains on site and continues the cleaning operation. If the waste container 20 is permanently affixed to the truck 40, the truck 40 must go to the dump site each time the waste container 20 becomes substantially filled up with solid materials. Further, still multiple waste containers 20 may be utilized without departing from the present teachings. In such embodiments, the waste containers 20 may be operatively attached with one another, such as in a series. In these embodiments, if one of the waste containers 20 is filled with solid materials, the adjacent waste container 20 may then become filled with the slurry as described above. If multiple waste containers 20 are used, each of the waste containers 20 may be continuously filled such that the pump 16 need not stop running once one of the waste containers 20 fills. Any appropriate tubing may be attached between the plurality of waste containers 20.
[0054] When the submersible pump 16 is used, the more water that flows through the cleaning head 14 and sewer 42 the better the cleaning operation. In the present system, the decanted water can be used to provide additional washing by injecting it upstream of the cleaning head 14 and pump 16. This allows keeping the solid materials in the sewer in suspension so that they can more easily be removed by the pump 16. The decanted water is transmitted through decant water outlet 24 to decant waterline 22 and then to a manhole 41 into the sewer 42 upstream of the cleaning head 14 for increasing the water in the sewer flow.
[0055] This additional water, applied to the sewer 42 aids in more efficiently cleaning the sewer 42, and the pump 16 has the capacity to completely remove the water in the system. Thus, the present embodiment is in effect a closed loop and the decanted water, all water injected or decanted, is utilized in cleaning the upstream portion of the sewer. Furthermore, the water need not be disposed of by trucking. After the sewer 42 is cleaned, the cleaned decanted water may be disposed of in the sewer 42. For example, present systems utilize 60 gallons of water per minute for injection from the cleaning head 14. If additional water is available for supply to the cleaning head 14, a better water injection system and cleaning system can be provided. When cleaning a fully charged sewer, i.e., sewer capacity at maximum, the decanted water may be disposed of in a downstream sewer.
[0056] Referring now to
[0057] The high pressure water pump assembly 110 is mounted on, for example, a truck 140. The purpose of the pump assembly 110 is to pressurize water for use in washing sewer lines 142 by means of cleaning head 114 attached to and in communication with high pressure water hose 112. The source of water for the pump assembly 110 may be derived from any water source 134, including a fire hydrant, a tank on the truck 140, or from the sewer itself. The pump assembly 110 may be equivalent to the pump assembly 10 as described above.
[0058] The cleaning head 114 may be bullet-shaped with a front and rear face. The rear face of the cleaning head 114 has water jet outlets directed backwardly. The truck 140, high pressure water hose 112 and cleaning head 114 may be of any suitable conventional equipment. When the cleaning head 114 is lowered through a manhole 141, and into a sewer 142, high pressure water, such as 2000 psi is applied through the hose 112 to the cleaning head 114. The high pressure water applied to the cleaning head 114 has several functions. First, the water sprays out of the outlets and the exiting high pressure water washes the solid material from the walls of the sewer 142 and suspends the sewer pipe solid material in a slurry. Additionally, the high pressure water being applied to the cleaning head 114 moves the cleaning head 114 in a direction 143. After cleaning the sewer 142, the cleaning head 114 may be retrieved by retracting the high pressure water hose 112 by means of the hose reel 113.
[0059] If conditions dictate that a vacuum system be used, i.e., if a relatively small volume of liquid exists in the sewer 142, a vacuum system comprising a vacuum tube 118 held in place by a boom 119, an air pump 150, generally located at or near a silencer 151 and a discharge point 152 where air is released to the atmosphere, is provided. The air pump 150 creates a negative pressure in the system, causing slurry to be sucked up through the vacuum tube 118 and into the waste container 120. The solid material in the waste slurry then falls to the bottom of the waste container 120. The air pump 150 continues to pull the air in the container 120 through the air pump 150, and through the silencer 151 before being released to the atmosphere through the discharge point 152.
[0060] Use of a submersible pump allows for decanting of water simultaneously while performing the cleaning operation. This may not be possible with a vacuum system. However, because a submersible pump cannot be used effectively when little or no water exists in the pipe to be cleaned, the vacuum system is necessary to deal with these types of situations. In these embodiments, the submersible pump may not be capable of use when the vacuum system is in operation or it may be capable of use simultaneously with the vacuum system. Similarly, the vacuum system may not be capable of being used simultaneously with the submersible pump or it may be capable of being used simultaneously.
[0061] Loosening solid materials, i.e. debris, mud, etc. from the walls of the waste collection system and getting the solid materials to the submersible pump 16 requires a high pressure stream of water. A pressurized water pumping system as described above is not always available or practical for cleaning the waste collection system. Referring now to
[0062] The position of kite 44 in the sewer 42a is controlled by cable 50 attached to the kite 44 by lines 48. Kite 44 is made of a flexible water proof material such as, for example, canvas. The flexible material is formed into the shape of a funnel and restrained by lines 48 which in turn are attached to the cable 50.
[0063] Referring now to
[0064] The present invention is not limited to just cleaning sewers, any waste collection system such as but not limited to sewers, sumps, wet wells, collection tanks, digesters, clarifiers, classifiers, etc. where cleaning and removal of solid and liquid materials is required. The present invention is a new, novel and more efficient way of capturing solid and liquid waste by emulsifying the solids in suspension and capturing it by the means disclosed above. The apparatus of the present invention, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned as well as others inherent therein.
[0065] In some embodiments, the truck 40 or 140 may utilize only the submersible pump 16 or may utilize only the vacuum system, i.e., the air pump 150. In other embodiments, the truck and/or truck 140 may utilize both of the submersible pump 16 and vacuum system. In such embodiments, the submersible pump 16, i.e., the down hole pump, may be used if and when conditions dictate. If conditions are not conducive to use of the down hole pump, the vacuum system may be deployed.
[0066] Generally, as is performed in the art, a sewer pipe may be cleaned initially from the lower end of the pipe as the pressurized/jet hose propels itself to the higher end of the pipe. See
[0067] In another embodiment the present invention relates to an improved slurry hose and/or pipe 218 for use in connection with cleaning waste collection systems of the present invention as described above. Turning to
[0068] It should be noted that the dimensions of section 250 are not limited to any one set of dimensions. Rather, section 250 of pipe 218 of this embodiment can have any desired inner pipe diameter and/or any desired length. In one non-limiting example the inner pipe diameter of the flexible section 250 of pipe 218 is between about 6 inches to about 16 inches, or between about 8 inches to about 14 inches, or even between about 10 inches and about 12 inches. Here, as well as elsewhere in the specification and claims, individual numerical values can be combined to form additional and/or non-disclosed ranges. Regarding the length of flexible section 250, the length of section 250 is not critical so long as section 250 is of sufficient length to permit both the insertion of section 252 of pipe 218 into any desired sewer, sump, wet well, collection tank, digester, clarifier, classifier, etc., as well as permit the opposite end of flexible section 250 to remain connected to the waste container 20/120 of the present teachings. In one set of non-limiting embodiment, section 250 is between about 10 to about 50 feet in length, or from about 15 to about 45 feet in length, or from about 20 to about 40 feet in length, or even from about 25 to about 35 feet in length. Here, as well as elsewhere in the specification and claims, individual numerical values can be combined to form additional and/or non-disclosed ranges. Regarding the thickness of the material utilized to form flexible section 250, the thickness of the material for flexible section 250 is not critical so long as section 250 maintains a degree of flexibility that permits it to be attached to waste container 20/120 while maintaining a suitable connection to the back end of telescoping section 252. In one non-limiting embodiment, the material utilized to form flexible section 250 can be from about 0.25 inches to about 1 inch in thickness, or from about 0.3 inches to about 0.8 inches in thickness, or from about 0.4 inches to about 0.7 inches in thickness, or even about 0.5 inches in thickness. Here, as well as elsewhere in the specification and claims, individual numerical values can be combined to form additional and/or non-disclosed ranges.
[0069] In one embodiment, section 250 can be formed from any suitable flexible material such as a polymer material, a plastic material, canvas, or a synthetic or natural rubber material. In one embodiment, the material utilized to form flexible section 250 is synthetic rubber. As would be appreciated by those of skill in the art, the end of flexible section 250 that connects to telescoping section 252 can, if so desired, be reinforced with one or more metal washers. The connection between flexible section 250 and telescoping section 252 can be accomplished in any of a variety of manners. One non-limiting example of a possible connection method includes, but is not limited to, flange joint 254. See also
[0070] Turning to the front portion 260 of telescoping section 252, as can be seen from
[0071] Given the above, front portion 260 is, in one non-limiting embodiment, may be about 2 to about 4 inches larger in inner pipe diameter than the last sub-section of telescoping section 252. Additionally, front portion 260 has a plurality of ridges 262 (See
[0072] In one embodiment, telescoping section 252 may be formed from two or more, three or more, four or more, five or more, six or more, or even seven or more telescoping sub-sections that nest into one another when pipe 218 is not in use.
[0073] Turning to
[0074] In another embodiment,
[0075] In order to achieve the extension of the various sub-sections of telescoping section 252 various methods can be utilized. Such methods include mechanical extension by the insertion of front portion 260 into an opening slightly smaller than the outer diameter of front portion 260. This permits a grabbing force to be exerted on the front end of telescoping section 252 whereby a pulling action from the opposite end of telescoping section 252 will achieve de-nesting of the various telescoping sub-sections of telescoping section 252. Alternatively, the pumping and/or vacuuming action of the system discussed above can be utilized to achieve the de-nesting (or extension) of telescoping section 252.
[0076] Regarding the various telescoping subsections 264a, 264b and 264c, these sub-sections (as well as any additional ones should more be desired) can be formed of any suitable metal or metallic alloy material that is cast, forged or poured into a cylindrical pipe shape. Suitable metals, or metallic alloys, include, but are not limited to, copper, iron, aluminum, titanium, steel, stainless steel, brass, bronze, etc. As would be apparent to those of skill in the art, each of the various sub-sections of telescoping section 252 can be formed from different metal, or metallic alloy, materials. Regarding the thickness of the metal, or metallic alloy, sub-sections of section 252, the thickness thereof is not critical so long as each telescoping sub-section of section 252 is strong enough to withstand the forces it is exposed through in use. In one non-limiting embodiment, the thickness of each sub-section of section 252 can be independently in the range of about 0.25 inches to about 1 inch in thickness, or from about 0.3 inches to about 0.8 inches in thickness, or from about 0.4 inches to about 0.7 inches in thickness, or even about 0.5 inches in thickness. Here, as well as elsewhere in the specification and claims, individual numerical values can be combined to form additional and/or non-disclosed ranges.
[0077] In another embodiment, the telescoping section 252 once extended can be returned to its nested orientation using a variety of methods. One such method relies on a cable and pulley system where the terminal end of the cable is mounted to a fixed cable anchor 274 on front portion 260 (see
[0078] While in accordance with the patent statutes the best mode and certain embodiments of the invention have been set forth, the scope of the invention is not limited thereto, but rather by the scope of the attached. As such, other variants within the spirit and scope of this invention are possible and will present themselves to those skilled in the art.