Microneedle unit and injection device
10744311 ยท 2020-08-18
Assignee
Inventors
Cpc classification
International classification
Abstract
The purpose of the present invention is to provide a micro-needle unit and an injection device capable of being readily connected to a liquid supply source and capable of performing an effective injection via a simple configuration. The micro-needle unit is provided with a plurality of micro-needles disposed on the puncturing side and provided with a flow channel, and drug solution supply needles disposed on the side opposite from the puncturing side in a number less than that of the micro-needles and provided with a flow channel in communication with the aforementioned flow channel, the micro-needle unit thereby being capable of being readily connected to a liquid supply source and capable of performing an effective injection via a simple configuration.
Claims
1. A microneedle unit comprising: a first divisional element including a first divisional element main body, a plurality of microneedle part first elements protruding from one side of the first divisional element main body, at least one medicinal solution supply needle part first element protruding from another side of the first divisional element main body opposite to the one side thereof and having a number less than a number of the plurality of microneedle part first elements, microneedle side flow channels respectively formed in the plurality of microneedle part first elements, at least one medicinal solution supply needle side flow channel formed in the at least one medicinal solution supply needle part first element, and communication path elements communicating the microneedle side flow channels and the at least one medicinal solution supply needle side flow channel; and a second divisional element attached to the first divisional element, and including a second divisional element main body, a plurality of microneedle part second elements protruding from one side of the second divisional element main body, and at least one medicinal solution supply needle part second element protruding from another side of the second divisional element main body opposite to the one side thereof and having a number less than a number of the plurality of microneedle part second elements, wherein the second divisional element covers the microneedle side flow channels, the at least one medicinal solution supply needle side flow channel, and the communication path elements such that a part of each of the microneedle side flow channels forms a first horizontally-opening hole as a medicinal solution outlet and a part of the at least one medicinal solution supply needle side flow channel forms a second horizontally-opening hole as a medicinal solution inlet, and the second divisional element is bonded on the first divisional element such that the plurality of microneedle part first elements, the microneedle side flow channels, and the plurality of microneedle part second elements respectively form a plurality of microneedles, and the at least one medicinal solution supply needle part first element, the at least one medicinal solution supply needle side flow channel, and the at least one medicinal solution supply needle part second element form at least one medicinal solution supply needle having a number less than a number of the plurality of microneedles.
2. The microneedle unit as claimed in claim 1, wherein, the medicinal solution outlet is formed at an end of each of the plurality of microneedles.
3. The microneedle unit as claimed in claim 1, wherein, the at least one medicinal solution supply needle includes barb parts provided at an end thereof on the first divisional element.
4. The microneedle unit as claimed in claim 1, wherein, a lower surface of a section of the first divisional element constituting a part of one of the plurality of microneedles is flat.
5. The microneedle unit as claimed in claim 1, wherein, the second divisional element is in a form of a film, a sheet or a tape.
6. The microneedle unit as claimed in claim 1, wherein, external dimensions of the second divisional element are smaller than external dimensions of the first divisional element.
7. The microneedle unit as claimed in claim 1, wherein, the at least one medicinal solution supply needle includes a plurality of medicinal solution supply needles with medicinal solution supply needle side flow channels, and the plurality of microneedles is sorted into groups so that the microneedles in each group and one medicinal solution supply needle of the plurality of medicinal solution supply needles constitute one set, and the microneedle side flow channels, the medicinal solution supply needle side flow channels, and the communication path elements are compartmented by each set.
8. The microneedle unit as claimed in claim 1, wherein, the at least one medicinal solution supply needle includes a plurality of medicinal solution supply needles with medicinal solution supply needle side flow channels, and the medicinal solution supply needle side flow channels of the plurality of medicinal solution supply needles are consolidated into one mixing chamber, and the mixing chamber is communicating with the microneedle side flow channels of the plurality of microneedles.
9. The microneedle unit as claimed in claim 1, wherein a surface of the first divisional element is a flat surface, and the microneedle side flow channels of the plurality of microneedles and the at least one medicinal solution supply needle side flow channel of the at least one medicinal solution supply needle are grooves dented from the flat surface.
10. The microneedle unit as claimed in claim 9, wherein the second divisional element is fixed to the flat surface of the first divisional element and covers the grooves such that two ends of the grooves are not covered by the second divisional element to thereby form the medicinal solution inlet and the medicinal solution outlet.
11. The microneedle unit as claimed in claim 1, wherein each of the plurality of microneedles includes an arrowhead part on an end of the first divisional element.
12. The microneedle unit as claimed in claim 11, wherein the first divisional element includes a divisional surface contacting the second divisional element, and a thickness of the second divisional element is set not to be larger than a height of the arrowhead part protruding from the divisional surface of the first divisional element.
13. The microneedle unit as claimed in claim 11, wherein a chamfered part is formed on an end of the second divisional element, which is located adjacent to the arrowhead part of the first divisional element.
14. The microneedle unit as claimed in claim 1, wherein, the first divisional element main body includes arrowhead parts at a tip end on one side of the first divisional element main body, and the medicinal solution outlet is arranged adjacent to each of the arrowhead parts.
15. The microneedle unit as claimed in claim 14, wherein, the second divisional element has a thickness less than a horizontal protrusion of the arrowhead portion from a boding surface of the first divisional element and the second divisional element.
16. The microneedle unit as claimed in claim 1, wherein, each of the plurality of microneedle part first elements includes a first arrowhead part at one end thereof, and each of the plurality of microneedle part second elements includes a second arrowhead part at one end thereof opposite to the one end of each of the plurality of microneedle part first elements, and the second divisional element is arranged to be offset on the first divisional element to form the first horizontally-opening hole opened in a direction perpendicular to a protrusion of each of the plurality of microneedle part first elements between one end of the second divisional element and the first arrowhead part, and to form the second horizontally-opening hole opened in a direction perpendicular to a protrusion of each of the plurality of microneedle part second elements between another end of the second divisional element opposite to the one end thereof and the second arrowhead part.
17. An injection device, comprising: the microneedle unit as claimed in claim 1, which is set in a flattened shape expanding in an alignment direction of the plurality of microneedles of the microneedle unit.
18. The injection device as claimed in claim 17, wherein, the plurality of microneedles is set so as to offset from a center of the injection device.
19. The injection device as claimed in claim 17, further comprising a seal member; and a medicinal solution retaining part sealed by the seal member, wherein with penetration of the at least one medicinal solution supply needle through the seal member, a medicinal solution in the medicinal solution retaining part is delivered to the plurality of microneedles via the at least one medicinal solution supply needle.
20. The injection device as claimed in claim 19, further comprising a needle cap covering the plurality of microneedles, wherein with depressing of the needle cap, the at least one medicinal solution supply needle penetrates through the seal member.
21. The injection device as claimed in claim 19, further comprising a depressing mechanism provided so as to extract air from the medicinal solution retaining part.
22. The injection device as claimed in claim 21, further comprising a locking mechanism provided so as to lock the depressing mechanism, wherein with release of the locking mechanism, the depressing mechanism discharges the medicinal solution from the medicinal solution outlet.
23. The injection device as claimed in claim 19, wherein, the medicinal solution retaining part includes a plurality of retaining parts.
24. The injection device as claimed in claim 23, wherein the at least one medicinal solution supply needle includes a plurality of medicinal solution supply needles with medicinal solution supply needle side flow channels, and the plurality of microneedles is sorted into groups so that the microneedles in each group and one medicinal solution supply needle of the plurality of medicinal solution supply needles constitute one set, and the microneedle side flow channels, the medicinal solution supply needle side flow channels, and the communication path elements are compartmented by each set; different medicinal solutions are retained, respectively, in the plurality of retaining parts; and the plurality of medicinal solution supply needles corresponds to the plurality of retaining parts.
25. The inoculation device as claimed in claim 23, wherein the at least medicinal solution supply needles needle includes a plurality of medicinal solution supply needles with medicinal solution supply needle side flow channels, and the medicinal solution supply needle side flow channels of the plurality of medicinal solution supply needles are consolidated into one mixing chamber, and the mixing chamber is communicating with the microneedle side flow channels of the plurality of microneedles; different medicinal solutions are retained, respectively, in the plurality of retaining parts; and the plurality of medicinal solution supply needles corresponds to the plurality of retaining parts.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
MODE(S) FOR CARRYING OUT THE INVENTION
(14) A first embodiment of the present invention will be explained as below, with reference to
(15) As illustrated in
(16) Moreover, the microneedle unit 1 according to the first embodiment is composed of two divisional elements bonded with each other, namely, a first divisional element 9 and a second divisional element 11 bonded with each other. Moreover, with regard to the microneedle unit 1, the microneedles 5 are provided so as to deviate toward the side of the second divisional element 11 (toward the left side of
(17) Now the structure of each part will be explained in detail.
(18) First, the structure of the first divisional element 9 is explained. The first divisional element 9 is manufactured, for example, by injection molding of a resin material. Moreover, the first divisional element 9 is made of, for example, versatile plastic such as polycarbonate or polyethylene, or biodegradable plastic such as polylactic acid or polyglycolic acid, and it is preferable to be made of biodegradable plastic from the viewpoint of biosafety.
(19) Moreover, the first divisional element 9 is manufactured by injection molding using an upper mold and a lower mold, and at that time, by considering the freedom of design of the unit main body 3, the microneedles 5 and medicinal solution supply needles 7, the directions of mold removal are set to be orthogonal to the axis directions of the microneedles 5 and the medicinal solution supply needles 7 (for example, in the directions perpendicular to the drawing sheet surface of
(20) Moreover, with regard to the first divisional element 9, as illustrated in
(21) Moreover, a microneedle side flow channel 19 is formed in the microneedle part first element 15. The microneedle side flow channel 19 is provided as a groove, formed to be open toward the front side of the first divisional element 9 as seen in the direction perpendicular to the drawing sheet surface of
(22) Moreover, a medicinal solution supply needle side flow channel 21 is formed in the medicinal solution supply needle part first element 17. The medicinal solution supply needle side flow channel 21 is also provided as a groove, formed to be open toward the front side of the first divisional element 9 as seen in the direction perpendicular to the drawing sheet surface of
(23) Moreover, a communication path 23 is formed in the first divisional element main body 13, for communicating the microneedle side flow channels 19 with the medicinal solution supply needle side flow channels 21. The communication path 23 is also provided as a groove, formed to be open toward the front side of the first divisional element 9 as seen in the direction perpendicular to the drawing sheet surface of
(24) The communication path 23 is composed of communication path elements 23a, 23a for communicating with the medicinal solution supply needle side flow channels 21, 21, respectively, and a communication path element 23b for communicating these communication path elements 23a, 23a with the six microneedle side flow channels 19 as described above.
(25) Moreover, the width (W.sub.1) and the depth (H.sub.1) of the medicinal solution supply needle side flow channels 21, the communication path 23 and the microneedle side flow channels 19 are set to become smaller gradually, in the order the medicinal solution supply needle side flow channels 21, the communication path 23 and the microneedle side flow channels 19.
(26) Moreover, as illustrated in
(27) Note that, in the first embodiment, although the adhering and fixing by using the adhesive is explained as an example, it is also possible to adhere and fix by heat welding, laser, ultrasonic wave, etc.
(28) Moreover, as illustrated in
(29) Moreover, as illustrated in
(30) Moreover, as illustrated in
(31) Moreover, as illustrated in
(32) Moreover, as illustrated in
(33) Note that, as long as the thickness of the second divisional element 11 (the size in the right and left directions of
(34) Moreover, likewise the case of the first divisional element 9, the second divisional element 11 may be made of, for example, versatile plastic such as polycarbonate or polyethylene, or biodegradable plastic such as polylactic acid or polyglycolic acid, and it is preferable to be made of biodegradable plastic from the viewpoint of biosafety.
(35) Note that, it is also possible to manufacture the second divisional element 11 by using a material different from that of the first divisional element 9.
(36) Moreover, although the second divisional element is also manufactured, for example, by injection molding, it is also possible to be manufactured by cutting a versatile film material, sheet material or tape material, etc. In this case, it is possible to cut the film material, etc., in advance in a shape of the first divisional element 9, so as to be bonded, thereafter, to the first divisional element 9. Further, it is also possible to bond the film material, etc., to the first divisional element 9, so as to be cut, thereafter, in an outer shape of the first divisional element 9.
(37) Note that, where the second divisional element 11 is formed by injection molding, since the outer shape of the second divisional element 11 is also formed during molding, the cutting of the film material, etc., as described above is not required.
(38) Moreover, although the width of the microneedle part second element 39 of the second divisional element (W.sub.4) and the width of the microneedle part first element 15 of the first divisional element 9 (W.sub.5) are set to be the same with each other, it is also possible to set the width of the microneedle part second element 39 of the second divisional element (W.sub.4) to be smaller than the width of the microneedle part first element 15 of the first divisional element 9 (W.sub.5). In this case, it is possible to compensate the unevenness of sizes during bonding. Moreover, during puncturing, this structure also effectively prevents unintended separation of the microneedle part second element 39.
(39) Moreover, the microneedle 5 is composed, by the microneedle part second element 39 of the second divisional element 11, and by the microneedle part first element 15 of the first divisional element 9. Not only the upper surface of the second divisional element 11 (the surface on the left of
(40) The plurality of (in the first embodiment, six) microneedles 5 is disposed on a flat surface, and in the first embodiment, for example as illustrated in
(41) Note that, when necessary, it is also possible to vary the length of each microneedle 5 (the size in the upward and downward directions of
(42) Note that, the number of microneedles 5 is determined appropriately, depending on the position to be injected, the area of that position, the volume of medicinal solution, etc., and preferably, may be set to 1 to 50/cm, and more preferably, 5 to 20/cm.
(43) Moreover, the width (W.sub.2, the same as the width of the microneedle part second element 39 (W.sub.4)) and the height (H.sub.4) of the microneedle 5 is determined appropriately by considering the strength of the microneedle 5 and the relief of pain during puncturing, and preferably, may be set to 0.1 mm to 0.4 mm, and more preferably, 0.2 mm to 0.3 mm.
(44) Moreover, the length of the microneedle 5 (L.sub.1) is determined appropriately depending on the object of treatment (the applicable medicinal solution), and preferably, may be set around 0.3 mm to 3.0 mm, and for example, if the applicable medicinal solution is a vaccine, since the injection is performed from the epidermis to the upper layer of dermis, may be set around 0.5 mm to 1.5 mm.
(45) Moreover, the interval between each of the microneedles 5 (P.sub.1) is determined depending on the number, etc., of the microneedles 5, and preferably, may be set to 0.3 mm to 5.0 mm, and more preferably, 0.5 mm to 2.5 mm.
(46) Moreover, the unit main body 3 is composed, by the second divisional element main body 37 of the second divisional element 11, and by the first divisional element main body 13 of the first divisional element 9.
(47) Also with regard to the unit main body 3, likewise the case of the microneedle 5, the upper surface (the surface on the left of
(48) Moreover, the medicinal solution supply needle 7 is composed, by the medicinal solution supply needle part second element 40 of the second divisional element 11, and by the medicinal solution supply needle part first element 17 of the first divisional element 9.
(49) Also with regard to the medicinal solution supply needle 7, likewise the case of the microneedle 5, the upper surface (the surface on the left of
(50) As already explained above, the number of the medicinal solution supply needles 7 is set to be less than the number of the microneedles 5, and is determined appropriately depending on the number of the microneedles 5 and the volume of supplied medicinal solution. Moreover, the plurality of medicinal solution supply needles 7 is disposed in balance with the plurality of microneedles 5, whereby the medicinal solution is delivered uniformly to the plurality of microneedles 5.
(51) Moreover, the width (W.sub.3) and the height (H.sub.5) of the medicinal solution supply needle 7 is determined appropriately by considering the strength, the secured puncturing into a seal member (which will be described afterwards), the prevention of medicinal solution leakage, and the user friendliness, and preferably, may be set equivalent to 22 G (gauge) to 33 G (gauge) (0.2 mm to 0.7 mm), and more preferably, equivalent to 25 G (gauge) to 30 G (gauge) (0.3 mm to 0.5 mm).
(52) Moreover, the second divisional element 11 blocks the communication path 23 completely. Moreover, the second divisional element 11 also blocks the microneedle side flow channels 19 except for the top end sides thereof (the upper side of
(53) Note that, the medicinal solution outlet 33 is provided as a downwardly-opening hole, so as to be oriented toward the skin during puncturing.
(54) Next, the function of the first embodiment is explained.
(55) According to the microneedle unit 1 of the first embodiment, the medicinal solution supply needles 7 puncture and are immersed into an unillustrated medicinal solution retaining part, and in this state, the microneedles 5 are used, for example, by puncturing thereof into the skin as an object of injection. Accordingly, the medicinal solution filled and retained in the retaining part is injected subcutaneously or intracutaneously.
(56) To explain more in detail, the medicinal solution in the medicinal solution retaining part is supplied from the medicinal solution inlets 35 of the medicinal solution supply needles 7, and via the medicinal solution supply needle side flow channels 21, the communication path 23 and the microneedle side flow channels 19, the medicinal solution is discharged subcutaneously or intracutaneously from the medicinal solution outlets 33 of the microneedles 5.
(57) Next, the effect of the first embodiment is explained.
(58) First, the microneedle unit 1 according to the first embodiment is provided with the microneedles 5 and the medicinal solution supply needles 7, and with regard to the medicinal solution supply side, with the simple puncturing and immersing of the medicinal solution supply needles 7 into the medicinal solution retaining part, it is possible to accomplish the structure for supplying a desired medicinal solution, whereby the structure of the medicinal solution supply side can be simplified with the easy connectivity.
(59) Moreover, since the plural number of microneedles 5 is provided, it is possible to perform the injection efficiently in a broad area.
(60) Moreover, as illustrated in
(61) Moreover, via the communication path 23, the all microneedle side flow channels 19 and the all medicinal solution supply needle side flow channels 21 are communicating with each other, with maintaining the balance in the right and left directions of
(62) Moreover, where the length of the medicinal solution supply needle side flow channel 21 and the length of each of the microneedle side flow channels 19 are set to be equal to each other, the uniformity thereof will become more preferable.
(63) Moreover, the width (W.sub.1) and the depth (H.sub.1) of the medicinal solution supply needle side flow channels 21, the communication path 23 and the microneedle side flow channels 19 are set to become smaller gradually, in the order the medicinal solution supply needle side flow channels 21, the communication path 23 and the microneedle side flow channels 19. Therefore, the flow channel resistance of the medicinal solution in the flow channels becomes small, and the injection from the microneedles 5 can be performed smoothly.
(64) Moreover, since the microneedle unit 1 is composed, for example, by bonding of the first divisional element 9 with the second divisional element 11, it is possible to increase the freedom of design of the interior and inner channels thereof.
(65) Moreover, the arrowhead part 27 is formed in the microneedle 5, and the height of protrusion of the arrowhead part 27 from the bonding section 25 of the first divisional element 9 (the size in the right and left directions of
(66) Moreover, the tips of the microneedle 5 and the medicinal solution supply needle 7 are formed, not by bonding of the first divisional element 9 with the second divisional element 11, but by the first divisional element 9 only. Therefore, the tips of the microneedle 5 and the medicinal solution supply needle 7 can be strengthened.
(67) Moreover, as illustrated in
(68) Moreover, since the lower surface (the surface on the left of
(69) Moreover, the thickness of the second divisional element 11 (the size in the right and left directions of
(70) Moreover, since the second divisional element 11 is a sheet-shaped member, the handling thereof during manufacturing, such as working and bonding of the first divisional element 9 with the second divisional element 11, can be performed easily.
(71) Moreover, in the first embodiment, since the second divisional element 11 is also manufactured by injection molding, the cutting thereof, which is required when using a film material, is not required.
(72) Note that, where the second divisional element 11 is manufactured by cutting a versatile film material, sheet material, tape material, etc., there is a wide scope of selection of the thickness, etc., of the material, and with the roll bonding, the bonding can be performed uniformly, and further, the high productivity can be accomplished.
(73) Moreover, where the size of the second divisional element 11 is set to be smaller than the external shape of the first divisional element 9, the strict preciseness is not required for the purpose of bonding to the first divisional element 9, and therefore the manufacturing can be facilitated. Moreover, it is also possible to prevent separation of the second divisional element 11 during puncturing.
(74) Next, a second embodiment of the present invention will be explained with reference to
(75) Note that, the other structure is substantially the same as that of the first embodiment, and therefore, the same reference numerals are allotted to the same elements as those of the first embodiment in the drawings, and the explanation thereof is omitted.
(76) Moreover, also in
(77) The microneedle unit 41 according to the second embodiment can accomplish substantially the same function and effect as those of microneedle unit 1 according to the first embodiment.
(78) Further, with regard to the microneedle unit 41 of the second embodiment, the barb parts 43, 43 are protrusively formed in the arrowhead parts 29 of the medicinal solution supply needles 7, respectively. Therefore, for example, when the medicinal solution supply needles 7 are punctured into the medicinal solution retaining part, it is possible to prevent the medicinal solution supply needles 7 from unintended drop-off from the medicinal solution retaining part.
(79) Accordingly, with the barb parts 43, 43, the medicinal solution supply needles 7 are not easily pulled out from the medicinal solution retaining part. Therefore, after puncturing of the microneedles 5 into the skin, when pulling out thereof, with the resistance caused between the barb parts 43, 43 of the medicinal solution supply needles 7 and the medicinal solution retaining part, it is possible to pull out the microneedles 5 from the skin securely.
(80) Note that, in the second embodiment, likewise the case of the first embodiment, with regard to the manufacturing by injection molding, the directions of mold removal are set to be orthogonal to the axis directions of the microneedles 5 and the medicinal solution supply needles 7 (for example, in the directions perpendicular to the drawing sheet surface of
(81) Next, a third embodiment of the present invention will be explained with reference to
(82) As illustrated in
(83) The medicinal solution retaining part 53 is provided, first, with a medicinal solution retaining part main body 57. The medicinal solution retaining part main body 57 is manufactured, for example, by injection molding of a resin material, and as illustrated in
(84) As illustrated in
(85) Moreover, as illustrated in
(86) Moreover, as illustrated in
(87) Moreover, as illustrated in
(88) Moreover, a lower side recess 66, which is opening downwardly in
(89) Moreover, as illustrated in
(90) Note that, when the microneedles 5 are inclined, for example, even where the skin is deformed, it is possible to puncture the microneedles 5 securely into the skin.
(91) Moreover, as illustrated in
(92) Depressing engagement grooves 69, 69 are formed, respectively, on the both sides of the cap 67 in the width direction thereof (the right and left directions of
(93) Moreover, with regard to the depressing mechanism 55, first, there is a depressing mechanism main body 71 provided on the lower side of the medicinal solution retaining part main body 57 as seen in
(94) As illustrated in
(95) Moreover, as illustrated in
(96) Thus, as illustrated in
(97) Moreover, as illustrated in
(98) Moreover, engagement parts 89, 89, formed on the both ends of the piston 81, are engaged, respectively, with the engagement projections 72, 72 of the depressing mechanism main body 71, or with the upper ends 73a, 73a of the engagement slits 73, 73 of the medicinal solution retaining part main body 57. Accordingly, the movement of the piston 81 in the upward direction of
(99) Note that, when the locking mechanism of the piston 81 is released, with the elastic force of the coil spring 87, the medicinal solution 63 is discharged gradually from the medicinal solution outlets 33 of the microneedles 5.
(100) Note that, in
(101) Next, the function of the third embodiment is explained.
(102) The microneedle unit 1 and the injection device 51 according to the third embodiment are used in the following manner:
(103) In the non-use state, the microneedle unit 1 is in a state as shown in
(104) In the using state, with the depressing of the cap 67 toward the side of the medicinal solution retaining part 53 (downwardly in
(105) Next, the air extraction of the microneedle unit 1 is performed, so as to discharge the air to the outside, and to fill the medicinal solution 63 therein.
(106) Note that, before the air extraction, the injection device 51 is in a state as shown in
(107) In this state, when the operating member 79 is depressed in the downward direction of
(108) And thus, the piston 81 is depressed upwardly as much as the height of the engagement projections 72, 72 of the depressing mechanism main body 71 (the size in the upward and downward directions of
(109) Next, the microneedles 5 of the microneedle unit 1 are punctured into the object of puncturing (for example, the skin).
(110) Next, the depressing mechanism main body 71 is depressed from the both sides in the width direction (in the right and left directions of
(111) Next, the inclined puncturing is explained. In the case of the inclined puncturing, the whole body of the injection device 51 is largely inclined toward the side of the skin, so that the medicinal solution outlet 33 formed as the downwardly-opening hole in the microneedle 5 is disposed to face in the proximity of the skin, and in this state, the microneedles 5 of the microneedle unit 1 are punctured into the object of puncturing (for example, the skin).
(112) Thereafter, the injection is performed in accordance with the same function as described above.
(113) Next, the effect of the third embodiment is explained.
(114) First, also in the third embodiment, the same effect as that of the microneedle unit 1 of the first embodiment can be accomplished.
(115) Moreover, as illustrated in
(116) Moreover, with regard to the microneedle unit 1, the microneedles 5 are provided so as to offset toward the second divisional element 11, and with regard to the injection device 51, the microneedle unit 1 in itself is disposed so as to offset toward the second divisional element 11. Besides, with regard to the microneedle 5, the medicinal solution outlet 33 is provided as the downwardly-opening hole on the side of the second divisional element 11. With the synergetic function of these structures, the inclined injection can be performed more easily, and accordingly, it is also possible to perform the inclined puncturing in a state that the medicinal solution outlets 33 are disposed in the proximity of the skin.
(117) Moreover, the injection can be performed in the inclined state of the microneedles 5. Therefore, for example, where the skin is deformed during puncturing, it is possible to puncture the microneedles 5 into the skin securely.
(118) Moreover, since the medicinal solution outlet 33 is oriented to the side of the skin, it is possible to perform the injection securely by preventing leakage of the medicinal solution 63.
(119) Moreover, when the microneedle unit 1 is installed in the injection device 51, it is sufficient to simply puncture the medicinal solution supply needles 7, 7 into the medicinal solution supply side seal member 59, whereby the injection device 51 can be completed easily.
(120) Moreover, when the medicinal solution supply side seal member 59 is penetrated through the medicinal solution supply needles 7, 7, a certain degree of depressing force is required, and normally, such a depressing force is not caused. Therefore, there is no risk that the medicinal solution supply side seal member 59 would be unintentionally penetrated by the medicinal solution supply needles 7, 7, and it is possible to prevent unintended leakage of the medicinal solution 63.
(121) Moreover, with the simple penetration of the medicinal solution supply needles 7, 7 through the medicinal solution supply side seal member 59, the ready-to-use state can be obtained, and the operation thereof is easy.
(122) Moreover, since the cap 67 is provided, the microneedles 5 of the microneedle unit 1 can be protected, and further, it is also possible to prevent unintended puncturing of the microneedles 5.
(123) Moreover, with the depressing of the cap 67 toward the side of the medicinal solution retaining part 53 (in the downward direction of
(124) Moreover, with the simple and slight movement of the piston 81 in the upward direction of
(125) Moreover, after the air extraction, the engagement parts 89, 89 of the piston 81 are engaged, respectively, with the upper ends 73a, 73a of the engagement slits 73, 73 of the medicinal solution retaining part main body 57. Therefore, it is possible to prevent unintended discharge of the medicinal solution 63 before puncturing of the microneedles 5.
(126) Moreover, with the simple depressing of only the both sides of the depressing mechanism main body 71 in the width direction (the right and left directions of
(127) Moreover, the piston 81 is depressed upwardly toward the side of the microneedle unit 1 (in the upward direction of
(128) Moreover, since the medicinal solution retaining part main body 57, the inverted V-shaped arm 75, the operating member 79 and the piston 81 are made by molding of a resin material, the manufacturing thereof is easy.
(129) Next, a fourth embodiment of the present invention will be explained with reference to
(130) A microneedle unit 101 according to the fourth embodiment is substantially in the same structure as that of the microneedle unit 1 of the first embodiment. However, the communication path is partitioned at the center in the width direction thereof as seen in
(131) Note that,
(132) Moreover, the medicinal solution supply needle side flow channel 21 on the left side of
(133) Accordingly, a medicinal solution 117, supplied from the medicinal solution inlet 35 of the medicinal solution supply needle 7 on the left side of
(134) Note that, with regard to the microneedle unit 101, the same reference numerals are allotted to the same elements as those of the microneedle unit 1 of the first embodiment, and the explanation thereof is omitted.
(135) Moreover, as illustrated in
(136) First, two chambers 113, 115 are provided in the inside of the medicinal solution retaining part main body 57. The chamber 113 is filled with and retains the medicinal solution 117, and the chamber 115 is filled with and retains the medicinal solution 119 in a different type.
(137) Moreover, depressing side seal members 121, 123 are provided, respectively, in the chambers 113, 115. The depressing side seal members 121, 123 are depressed simultaneously by the piston 81. Depressing parts 125, 127 are protrusively formed in the piston 81 on the upper side of
(138) Moreover, connecting parts 131, 133 are formed on the top end side of the medicinal solution retaining part main body 57 (on the upper side of
(139) Moreover, as illustrated in
(140) Moreover, the outer periphery of the medicinal solution supply side seal member 59 is covered by a cover 139 substantially in a cylindrical shape. The microneedles 5 of the microneedle unit 101 is exposed on the top end side of the cover 139 (the upper side of
(141) Moreover, with regard to the injection device 111 according to the fourth embodiment, the same reference numerals are allotted to the same elements as those of the injection device 51 of the third embodiment, and the explanation thereof is omitted.
(142) Note that, in
(143) Next, the function of the microneedle unit 101 and the injection device 111 according to the fourth embodiment is explained.
(144) With reference to the microneedle unit 101 according to the fourth embodiment, as illustrated in
(145) Moreover, with regard to the injection device 111 according to the fourth embodiment, as illustrated in
(146) Note that, the microneedle unit 101 according to the fourth embodiment may also be applied to the injection device 51 of the third embodiment. In this case, the same type of medicinal solutions are discharged from three microneedles 5, 5, 5 on the left side of
(147) Next, the effect of the fourth embodiment is explained.
(148) The chambers 113, 115 are provided in the inside of the medicinal solution retaining part main body 57, whereby the chamber 113 is filled with and retains the medicinal solution 117, and the chamber 115 is filled with and retains the medicinal solution 119. Therefore, it is possible to retain two types of the medicinal solutions, of which mixing is prohibited during storing.
(149) Moreover, during injecting, the medicinal solution 117 is discharged from the medicinal solutions outlets 33, 33, 33 of three of the microneedles 5, 5, 5 on the left side of
(150) Moreover, it is possible to handle two types of the medicinal solutions 117, 119, of which mixing is prohibited, by a single injection device 111 easily. Therefore, the burden on the user is relieved.
(151) Next, a fifth embodiment of the present invention will be explained with reference to
(152) With regard to a microneedle unit 151 according to the fifth embodiment, a mixing chamber 153 is provided between the communication path 23 and the medicinal solution supply needle side flow channels 21, 21. The mixing chamber 153 is a chamber of which cross-section is substantially in a circular shape, communicating with the medicinal solution supply needle side flow channels 21, 21, respectively, at the both sides on the right and left of
(153) Moreover, the diameter of the mixing chamber 153 (d.sub.1) is set to be larger than the width of the medicinal solution supply needle side flow channel 21 (W.sub.1).
(154) Note that, the depth of the mixing chamber 153 is set to be equal to the depth of the medicinal solution supply needle side flow channel 21.
(155) Moreover, in the mixing chamber 153, the medicinal solution 117 supplied from the medicinal solution supply needle side flow channel 21 on the left side of
(156) Moreover, as illustrated in
(157) Note that, in
(158) Next, the function of the fifth embodiment is explained. The medicinal solution 117 supplied from the medicinal solution supply needle side flow channel 21 on the left side of
(159) Thus, although the injection device 111 according to the fourth embodiment performs injection of two types of the medicinal solutions 117, 119 independently without mixing, the injection device 161 according to the fifth embodiment performs injection of the medicinal solution 163, which is the mixture of two types of the medicinal solutions 117, 119 as described above.
(160) Next, the effect of the fifth embodiment is explained.
(161) According to the fifth embodiment, it is also possible to accomplish substantially the same effect as that of the fourth embodiment, and further, in the case of the fifth embodiment, it is possible to perform injection of the medicinal solution 163, which is the mixture of two types of the medicinal solutions 117, 119.
(162) Moreover, according to the fifth embodiment, it is possible to retain the medicinal solutions 117, 119 separately, and further, since the mixing chamber 153 is provided between the communication path 23 and the medicinal solution supply needle side flow channels 21, it is also possible to mix the medicinal solutions 117, 119 securely in the mixing chamber 153, so as to be supplied to each of the microneedles 5.
(163) Moreover, as illustrated in
(164) Moreover, the diameter of the mixing chamber 153 (d.sub.1) is set to be larger than the width of the medicinal solution supply needle side flow channel 21 (W.sub.1). Therefore, the volume of the mixing chamber 153 is larger, and to this extent, the mixing of two types of the medicinal solutions 117, 119 is facilitated.
(165) Note that, the present invention is not limited to the first to fifth embodiments as described above.
(166) First, according to the first to fifth embodiments, the height of protrusion of the arrowhead part 27 and the arrowhead part 29 from the bonding section 25 of the first divisional element 9 (the size in the right and left directions of
(167) Moreover, in the first to fifth embodiments, the medicinal solution outlet 33, provided at the top end of the microneedle 5 as the downwardly-opening hole, is explained as an example. However, this may be also provided as a horizontally-opening hole or an upwardly-opening hole.
(168) Moreover, it is also possible to provide barb parts (for example, the barb parts bulging in the right and left directions of
(169) Moreover, although the flow channels gradually become smaller from the medicinal solution supply needle side toward the microneedle side, it is also possible to become smaller smoothly in a taper shape.
(170) Moreover, although the lower surfaces of the microneedles and the medicinal solution supply needles are flat, it is also possible to be in a shape with sharp ridge lines, so as to facilitate the puncturing.
(171) Moreover, where the second divisional element 11 is bonded with the first divisional element 9 by heat welding, it is also possible to provide rib-shaped projections, on the outer peripheries of the microneedle side flow channels 19, the communication path 23 and the medicinal solution supply needle side flow channels 21, on the side of the bonding section 25 of the first divisional element 9. In this case, during heat welding, or during laser or ultrasonic welding, etc., the projections are melted, whereby the first divisional element 9 and the second divisional element 11 are bonded securely with each other, and further, the leakage of the medicinal solution out of the gap between the first divisional element 9 and the second divisional element 11 may also be prevented.
(172) Moreover, in order to facilitate the alignment of the first divisional element 9 with the second divisional element 11, it is also possible to provide elements of which shapes engage with each other, such as holes and bosses, etc.
(173) Moreover, with regard to the microneedle unit 101 and the injection device 111 according to the fourth embodiment, and also with regard to the microneedle unit 151 and the injection device 161 according to the fifth embodiment, it is also possible to provide a structure handling three or more medicinal solutions.
(174) Moreover, with regard to the injection device 111 according to the fourth embodiment, it is also possible to depress and bias the depressing side seal members 121, 123, respectively by separate two pistons, so that two different types of the medicinal solutions can be discharged at different timings.
(175) Moreover, in the fifth embodiment, various shapes can be applied to the mixing chamber 153. For example, it is also possible to provide minute shapes in the mixing chamber 153, so that two types of the medicinal solutions can be mixed efficiently.
(176) Moreover, in the fifth embodiment, it is also possible that the flow channels confluent together without providing the mixing chamber 153.
(177) Moreover, in the fifth embodiment, the diameter of the mixing chamber 153 (d.sub.1) is set to be larger than the width of the medicinal solution supply needle side flow channel 21 (W.sub.1). However, it is also possible that the diameter of the mixing chamber 153 (d.sub.1) is set not to be larger than the width of the medicinal solution supply needle side flow channel 21 (W.sub.1). In this case, although the mixing facilitation effect of two types of the medicinal solutions 117, 119 will become lower, since the volume of the mixing chamber 153 becomes smaller, the volume of medicinal solution remaining in the microneedle unit 151 without being injected can be reduced, and accordingly, much more volume of medicinal solution can be injected.
(178) In addition, the structures illustrated in the drawings are merely examples of the present invention.
INDUSTRIAL APPLICABILITY
(179) The present invention relates to a microneedle unit for performing prevention and treatment of various diseases, for example by subcutaneous or intracutaneous administration of an objective substance such as medicinal agent, and an injection device in which such an microneedle unit is incorporated, and more specifically, relates to that, of which connection is facilitated by simplifying the structure on the side of supplying medicinal solution, and also that, which can perform injection effectively. For example, the present invention is suitable for the microneedle unit and the injection device for vaccine injection.
EXPLANATION OF REFERENCE NUMERALS AND SIGNS
(180) 1 Microneedle Unit 5 Microneedle 7 Medicinal Solution Supply Needle 9 First Divisional Element 11 Second Divisional Element 19 Microneedle Side Flow Channel 21 Medicinal Solution Supply Needle Side Flow Channel 23 Communication Path 25 Bonding Section (Bonding Surface) 27 Arrowhead Part 29 Arrowhead Part 33 Medicinal Solution Outlet 35 Medicinal Solution Inlet 41 Microneedle Unit 43 Barb part 51 Injection Device 55 Depressing Mechanism 101 Microneedle Unit 103 Communication Path 105 Communication Path 111 Injection Device 151 Microneedle Unit 153 Mixing Chamber 161 Injection Device