Rotary union for a conveyor system and conveyor system with a rotary union, as well as method for conveying objects from workstation to workstation
10745214 ยท 2020-08-18
Assignee
Inventors
Cpc classification
B65B65/003
PERFORMING OPERATIONS; TRANSPORTING
B65G47/80
PERFORMING OPERATIONS; TRANSPORTING
B23Q7/02
PERFORMING OPERATIONS; TRANSPORTING
B65G47/846
PERFORMING OPERATIONS; TRANSPORTING
B23Q39/042
PERFORMING OPERATIONS; TRANSPORTING
B67C3/00
PERFORMING OPERATIONS; TRANSPORTING
B65B61/186
PERFORMING OPERATIONS; TRANSPORTING
B65B3/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G47/84
PERFORMING OPERATIONS; TRANSPORTING
B23Q7/02
PERFORMING OPERATIONS; TRANSPORTING
B65B3/00
PERFORMING OPERATIONS; TRANSPORTING
B65B65/00
PERFORMING OPERATIONS; TRANSPORTING
B65G47/80
PERFORMING OPERATIONS; TRANSPORTING
B23Q39/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rotary feedthrough for a transport device having a rotary object carrier 3 with object carrier elements 6 arranged to be distributed around the circumference, on which carrier elements objects are placed which are transported on a circular movement path from work station to work station of a production facility. A transport device, a production facility for making products, and a method for transporting objects from work station to work station of a production facility are also described. The rotary feedthrough has a stationary component 19 having media inputs 20.1, 20.2, 20.3 for providing media for supplying actuator units 12.1, 12.2; 18.1, 18.2 of an object carrier element 6.1, 6.2. The rotary feedthrough has a plurality of components 24.1, 24.2, 24.3, 24.4 which are rotatable independently of one another about a common central axis 23 relative to the stationary component 19 and which each has media outputs 25.1, 25.2.
Claims
1. Rotary feedthrough for a transport device comprising a rotary object carrier which comprises object carrier elements arranged so as to be distributed around the circumference, of which at least one of the object carrier elements is arranged on the object carrier so as to be displaceable relative to the object carrier on a circular path or can be locked in place on the object carrier, the rotary feedthrough comprising a stationary component having one or more media inputs for providing one or more media to supply one or more actuator units of one of the object carrier elements, wherein the rotary feedthrough comprises a plurality of rotary components which are rotatable independently of one another about a common central axis relative to the stationary component and each have one or more media outputs, the stationary component and the rotary components being designed such that a media connection is formed between one of the media inputs of the stationary component and one of the media inputs of the rotary components, or a plurality of the media inputs of the stationary component and a plurality of media outputs of the rotary components.
2. Rotary feedthrough according to claim 1, wherein each of the rotary components comprises a coupling element which is designed such that the rotary component can be coupled to one of the object carrier elements.
3. Rotary feedthrough according to claim 2, wherein the coupling element is a rod or linkage.
4. Rotary feedthrough according to claim 1, wherein the stationary component is designed as a cylindrical body and the rotary components are designed as bodies that surround the stationary component, the rotary components being arranged one above the other so as to be rotatable about the central axis of the stationary component.
5. Rotary feedthrough according to claim 4, wherein at least one axial channel which is in connection with a radial bore assigned to one of the rotary components is formed in the stationary component, and each of the rotary components has at least one annular gap which is configured for transferring the one or more media from the radial bore to the media output of the rotary component, the at least one annular gap being sealed off from the stationary component by means of at least one rotary seal and/or sliding seal.
6. Rotary feedthrough according to claim 5, wherein the rotary components are designed as an annular bodies which each have one or more radial media outputs.
7. Transport device for transporting objects from work station to work station of a production facility comprising a rotary object carrier which comprises object carrier elements arranged so as to be distributed around the circumference, of which at least one of the object carrier elements is arranged on the object carrier so as to be displaceable relative to the object carrier on a circular path or can be locked in place on the object carrier, wherein the transport device comprises a rotary feedthrough according to claim 1.
8. Transport device according to claim 7, wherein the transport device comprises a central media supply facility which is connected to the one or more media inputs of the rotary feedthrough by one or more supply lines for supplying the one or more media.
9. Transport device according to claim 7, wherein the rotary feedthrough is arranged such that the stationary component is arranged centrally on the object carrier or penetrates the object carrier in the center, the rotary components being arranged above the object carrier elements.
10. Transport device according to claim 7, wherein the object carrier elements each comprise one or more actuator units, the one or more actuator units being connected to the one or more media outputs of one of the rotary components by means of connection lines in order to provide the one or more media.
11. Transport device according to claim 10, wherein the connection lines are flexible hose lines.
12. Transport device according to claim 7, wherein the object carrier elements are assigned movable dog elements which can move between an active state, in which relative movement between the object carrier element and object carrier is prevented, and an inactive state, in which relative movement between the object carrier element and object carrier is permitted, and the object carrier elements are assigned stationary retaining elements that can move between an active state, in which the object carrier element is held in place, and an inactive state, in which the object carrier element is released, an actuation unit or actuating the dog elements and retaining elements and a control unit for the actuation unit are provided, the control unit being designed such that, in some cycles of the successive cycles, the dog element assumes an active state and the retaining element assumes an inactive state such that the at least one object carrier element is carried along by the object carrier and moved from work station to work station, and, in some cycles of the successive cycles, the dog element assumes an inactive state and the retaining element assumes an active state such that the at least one object carrier element remains at a work station.
13. Transport device according to claim 7, wherein the object carrier comprises a guide path in which the object carrier elements are guided in a freely movable manner.
14. Transport device according to claim 7, wherein the object carrier elements comprise a plurality of receiving elements which are each designed to receive an object.
15. Transport device according to claim 12, wherein the dog elements are designed such that an interlocking and/or frictional connection can be established between a part of the object carrier element and a part of the object carrier.
16. Transport device according to claim 12, wherein the retaining elements are designed such that an interlocking and/or frictional connection can be established between a part of the object carrier element and a stationary part.
17. Production facility for producing products, comprising a transport device for transporting objects according to claim 7, wherein a plurality of work stations is provided, each of the work stations being designed to carry out at least one work process, which includes at least one work step, on at least one product arranged on one of the object carrier elements.
18. Method for transporting objects from work station to work station of a production facility, comprising the following method steps: arranging a plurality of object carrier elements for placing down one or more objects on a rotary object carrier, rotating the object carrier in successive cycles in such a way that the object carrier elements are transported on a circular movement path from work station to work station, wherein at least one object carrier element of the plurality of object carrier elements is arranged on the object carrier so as to be displaceable relative to the object carrier in the direction of the circular movement path, in some cycles of the successive cycles, relative movement between the at least one object carrier element and the object carrier is prevented such that the at least one object carrier element is carried along by the object carrier and moved from work station to work station, and in some cycles of the successive cycles, relative movement between the at least one object carrier element and the object carrier is permitted and the at least one object carrier is held in place such that the at least one carrier element remains at a work station, supplying actuator units which are arranged on the object carrier elements with one or more media, the one or more media being supplied to the actuator units from a central supply device via a rotary feedthrough.
Description
(1) An embodiment of the invention is described in more detail below with reference to the drawings, in which:
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(14) The rotary feedthrough according to the invention is intended for a transport device which is described in detail in the following with reference to
(15) The transport device according to the invention comprising the rotary feedthrough according to the invention is described with reference to
(16)
(17) The transport device is in the form of a rotary indexing table. The rotary indexing table 1 comprises a housing 2 that receives an object carrier 3 that can turn about a vertical central axis 4 of a drive unit 5. In
(18) The object carrier 3 receives a plurality of object carrier elements. In the present embodiment, the object carrier 3 receives the object carrier elements 6.1, 6.2, 6.3, 6.4. The object carrier elements 6 each comprise a plurality of receiving elements 7. In the present embodiment, the object carrier elements 6 each comprise five receiving elements 7.1, 7.2, 7.3, 7.4, 7.5. Each receiving element can receive one object. However, each object carrier element 6 can also comprise just one receiving element, it also being possible for a receiving element 7 to also receive a plurality of objects. The receiving elements can, for example, be trays, stands, holders or the like.
(19) The object carrier elements 6 are distributed circumferentially on the object carrier 3. Each element delineates the shape of a segment of a circle. When the object carrier turns, for example clockwise, as indicated by an arrow, the carrier elements 6 can move on a circular movement path 8. However, the object carrier elements 6 are not rigidly connected to the object carrier 3, but rather are displaceably guided in the direction of the circular path 8 in a guide 9, which is only shown schematically. Therefore, if the object carrier elements 6 are held in place externally, the object carrier 3 can turn without the object carrier elements being carried along therewith.
(20) In the present embodiment, the individual carrier elements 6 each have a circumferential angle of 360/5=72. Since just four object carrier elements 6.1, 6.2, 6.3, 6.4 are provided, one portion of the circular movement path 8 remains empty. This gap allows the object carrier elements 6 to be displaced relative to the object carrier 3 without the object carrier elements obstructing one another. The number of object carrier elements 6 and the circumferential angle of the object carrier elements 6 are determined by the arrangement and number of work stations.
(21) In the present embodiment, which is described in detail below with reference to
(22) The transport device also has a plurality of dog elements. In the present embodiment, all the object carrier elements 6 are displaceably guided. Therefore, each object carrier element 6.1, 6.2, 6.3, 6.4 is assigned a dog element 10.
(23) In the present embodiment, the dog elements 10 are pins that engage in recesses 13 in the object carrier elements 6. The dog elements 10 can be actuated by the actuation members 12 of the actuation unit 11 in such a way that said elements assume a state in which they engage in a recess 13 in an object carrier element 6 or are retracted from the recess. As a result, the object carrier elements 6 can be secured on the object carrier 3. The actuation members 12 can be actuated independently of one another by the actuation unit 11. The object carrier elements 6 can be locked independently of one another.
(24) In addition, the transport device comprises a plurality of retaining elements 14. In the present embodiment, each object carrier element 6 is assigned a retaining element 14.1, 14.2, 14.3, 14.4, (14.5). The retaining elements 14 are actuated by the actuation members 12 of the actuation unit 11. The actuation members 12 for the retaining elements can, for example, comprise electrical, magnetic, electromagnetic, pneumatic or hydraulic drives. The retaining elements 14 are distributed circumferentially around the object carrier 3. Unlike the catch elements 10, the retaining elements do not move together with the object carrier 3, but instead are rigidly connected to the housing 2 of the transport device. The retaining elements 14 can, for example, be pressure pistons that are displaceable in the longitudinal direction and are pushed onto the outer circumferential surfaces of the object carrier elements 6 such that the object carrier elements are held in place externally.
(25) In addition, the transport device has a control unit 15 for the actuation unit 11. The control unit 15 can be a freely programmable control unit by which the individual actuation members 12 of the actuation unit 11 can be actuated independently of one another at certain times, such that the dog and retaining elements 10, 14 are actuated.
(26) The control unit 15 is designed such that, in some cycles, the dog element 10 assigned to one object carrier element 6 assumes an active state and the retaining element 14 assigned to the object carrier element assumes an inactive state such that the object carrier element 6 is carried along by the object carrier 3 and moved from work station to work station. The control unit 15 is also designed such that, in some cycles, the dog element 10 assigned to the object carrier element 6 assumes an inactive state and the retaining element 14 assumes an active state such that the object carrier element remains at a work station.
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(28) The production facility comprises at least one transport device described with reference to
(29) The drive unit 5 turns the object carrier 3 in steps clockwise in successive short or long cycles. In the present embodiment, the object carrier 3 is turned clockwise in a short cycle through 14.4 (360/5 (five carrier elements)/5 (five receiving elements 7.1, 7.2, 7.3, 7.4, 7.5 per carrier element=14.4). The dog elements 10 and retaining elements 14 (
(30) The described method is distinguished by a combination of single cycles for the work stations B, C, D having short process times and multiple cycles for the work station A having the long process time. For this purpose, the single cycles have to be collected upstream of the work station A having the long process time and the multiple cycle has to be collected downstream of the work station A having the long process time. The single cycles and the multiple cycle are collected in waiting areas WZ in the direction of rotation (clockwise) upstream and downstream of the work station A having the long process time. In the following, the individual work steps will be described.
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(33) In the third work step (
(34) In the fourth work step (
(35) In the fifth work step (
(36) Next comes the sixth work step, which includes a small cycle (
(37) In the large cycle (
(38) In the sixth work step, the sum of the cycle time of the small cycle t.sub.TK and the cycle time of the long cycle t.sub.TL is smaller than the overall process time of the short cycle t.sub.GK (t.sub.TK+t.sub.TL<t.sub.GK).
(39) The above-described process corresponds to a five-fold parallel operation of the longest process.
(40) When designing the production facility, the following laws arise:
(41) t.sub.PK process time of the short process
(42) t.sub.PL process time of the long process
(43) t.sub.TK cycle time of the short cycle
(44) t.sub.TL cycle time of the long cycle
(45) t.sub.GK overall process time of the short cycle
(46) t.sub.GL overall process time of the long cycle
(47) S scaling actuator
(48) WZ waiting area
(49) A.sub.OTE number of object carrier elements
(50) A.sub.WZ number of waiting areas
(51) LP process having the long process time
(52) KP process having the short process time
(53) Overall process time of the short cycle:
t.sub.GK=t.sub.PK+t.sub.TK
(54) The short and long cycles must be within the cycle time of the short cycle:
t.sub.TK+t.sub.TL<t.sub.GK
(55) Overall process time of the long cycle:
t.sub.GL=t.sub.PL+t.sub.TLK
(56) Calculation of the necessary multiplication of the longest processing step:
t.sub.GLA.sub.GK=S
(57) Depending on which facility part is set to be the bottleneck of the overall system, S has to be rounded up or down.
(58) The number of coupled object carriers per segment:
S*object carrier=object carrier element
(59) Number of object carrier elements per system:
A.sub.OTE2(1short process,1long process)
(60) Number of WZ per system:
A.sub.WZ2(WZ necessary per change from short process to long process,WZ necessary per change from long process to short process)
(61) In the following, the rotary feedthrough according to the invention and the transport device according to the invention comprising the rotary feedthrough according to the invention is described with reference to
(62) Furthermore, some or all of the object carrier elements 6 can be assigned additional actuation members 18.1, 18.2 which move together with the object carrier elements. Said actuation members can be used for actuating additional devices which influence objects. Said devices, which can have different functions, are not shown in the figures. Devices can also be provided on the object carrier elements 6 which are supplied with particular resources, which can be provided by the rotary feedthrough.
(63) The actuation members described above are understood to be actuator units within the meaning of the present invention. The actuation members 12.1, 12.2; 18.1, 18.2 (actuator units) are supplied with media by means of the rotary feedthrough A according to the invention. If the actuation members are pneumatic actuation members they are supplied with compressed air. Electric or electromagnetic actuation members are supplied with electric power.
(64) The rotary feedthrough according to the invention comprises a stationary component 19 which can penetrate the object carrier 3 in the centre. The stationary component 19 comprises at least one media input 20. In the present embodiment, a plurality of media inputs 20.1, 20.2, 20.3 is provided, which are only indicated in
(65) The transport device also comprises a central supply device 21 which has one or more supply lines 22.1, 22.2, 22.3, for example hose lines or electrical lines, which are connected to the one or more media inputs 20.1, 20.2, 20.3 of the rotary feedthrough. The supply lines are only indicated in
(66) Furthermore, the rotary feedthrough comprises a plurality of components 24.1, 24.2, 24.3, 24.4 which are rotatable independently of one another about a common central axis 23 relative to the stationary component 19. The rotary components 24.1, 24.2, 24.3, 24.4 are arranged one above the other. In the present embodiment, one rotary component 24.1, 24.2, 24.3, 24.4 is assigned to each object carrier element 6.1, 6.2, 6.3, 6.4. In
(67) The rotary components 24.1, 24.2, 24.3, 24.4 are rigidly connected to the associated object carrier element 6.1, 6.2. For this purpose, a coupling element 27.1, 27.2 is assigned to each rotary component.
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(70) The use of the rotary feedthrough according to the invention is not restricted to the embodiment of the transport device according to
(71) In a further embodiment, a positive coupling of the two actuation members 12.1, 12.2 can be provided such that the actuation member of the dog element is actuated when the actuation member of the retaining element is not actuated or vice versa, so that the associated object carrier element is released or locked in place. If such a positive coupling of the actuation members is provided, it is not necessary to have two separate media lines, for example compressed air lines, for supplying the actuation members. Rather, a single compressed air supply is sufficient. The changeover can be performed only in that compressed air is applied or is not applied to an actuator. It is therefore not possible for a fault to occur where the object carrier element is simultaneously released or locked. The risk of collision is thus reduced.
(72) In a preferred embodiment, both actuation members, namely the actuation member of the dog element and the actuation member of the retaining element, can be formed by a single actuator. To control the object carrier element, a positive coupling of the two actuation members can thus be provided such that the actuation member of the dog element is actuated when the actuation member of the retaining element is not actuated or vice versa, and therefore the associated object carrier element is either released or locked. If such a positive coupling of the actuation members is provided, two separate media lines, for example compressed air lines, are not necessary for supplying the actuation members, but only one media line. In the example of the compressed air line, the changeover can be performed by means of a double-acting compressed air cylinder, either just one input of the compressed air cylinder or just the other input of the compressed air cylinder being connected to a source of compressed air by means of a switch valve, and the compressed air cylinder thus only actuating the actuation member of the dog element or only the actuation member of the retaining element.