Turbine shroud with movable attachment features
10746054 ยท 2020-08-18
Assignee
- Rolls-Royce Corporation (Indianapolis, IN, US)
- Rolls-Royce High Temperature High Composites Inc. (Indianapolis, IN, US)
- Rolls-Royce North American Technologies, Inc. (Indianapolis, IN, US)
Inventors
- Aaron D. Sippel (Zionsville, IN, US)
- Ted J. Freeman (Danville, IN, US)
- David J. Thomas (Brownsburg, IN, US)
- Robert J. Shinavski (Mission Viejo, CA, US)
- Zacheriah A. Cole (Indianapolis, IN, US)
Cpc classification
F05D2300/6033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/644
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/246
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine shroud for positioning radially outside of blades of a turbine rotor includes a carrier, a blade track, and a track attachment system. The blade track is moved radially outwardly into a cavity of the carrier, and the track attachment system is adjusted to block radially inward movement of the blade track out of the cavity.
Claims
1. A segmented turbine shroud that extends around a central axis, the segmented turbine shroud comprising a carrier segment that extends at least partway around the central axis and that forms a radially inwardly-opening cavity, a blade track segment comprising ceramic-containing materials, the blade track segment formed to include a runner that extends partway around the central axis and a positioner feature arranged in the radially inwardly-opening cavity of the carrier segment, the positioner feature formed to include a track-positioning surface that extends both radially and axially, and a track attachment system adapted to couple the blade track segment to the carrier segment, and the track attachment system including a positioner coupled to the carrier segment to move axially from a disengaged position out of contact with the positioner feature to an engaged position contacting the positioner feature to engage the track-positioning surface of the positioner feature with a position-setting surface that extends both radially and axially at an angle corresponding to that of the track-positioning surface.
2. The segmented turbine shroud of claim 1, wherein the position-setting surface is formed by the positioner.
3. The segmented turbine shroud of claim 2, wherein the positioner is formed to include positioner threads that engage corresponding threads formed in the carrier segment.
4. The segmented turbine shroud of claim 1, wherein the position-setting surface is formed by the carrier segment.
5. The segmented turbine shroud of claim 1, wherein the blade track segment includes a retainer attachment feature arranged in the radially inwardly-opening cavity of the carrier segment.
6. The segmented turbine shroud of claim 5, wherein the track attachment system includes a retainer coupled to the carrier segment to move axially from a disengaged position arranged to allow radially outward movement of the retainer attachment feature into the radially inwardly-opening cavity of the carrier segment to an engaged position arranged to block radially inward movement of the retainer attachment feature out of the radially inwardly-opening cavity of the carrier segment.
7. The segmented turbine shroud of claim 6, wherein the retainer attachment feature is provided by a retainer attachment post that has an L-shaped cross sectional profile, the L-shaped cross sectional profile includes a generally radially extending portion and a generally axially extending portion, and the retainer of the track attachment system is arranged radially inward of the axially extending portion when the retainer is in the engaged position.
8. The segmented turbine shroud of claim 5, wherein the track attachment system includes a step formed integrally with the carrier segment and arranged to contact a radially inner surface of the retainer attachment post to block radially inward movement of the retainer attachment post out of the radially inwardly-opening cavity of the carrier segment when the positioner is in the engaged position.
9. The segmented turbine shroud of claim 8, wherein the retainer attachment feature is provided by a retainer attachment post with an L-shaped cross sectional profile, the L-shaped cross sectional profile includes a generally radially extending portion and a generally axially extending portion, and the step of the track attachment system is arranged radially inward of the axially extending portion when the retainer attachment post is within the inwardly-opening cavity of the carrier segment.
10. The segmented turbine shroud of claim 1, wherein the carrier comprises a forward side wall, an aft side wall, a first circumferential end cap, and a second circumferential end cap that cooperate to define the radially inwardly-opening cavity of the carrier segment, the first circumferential end cap is formed to include a circumferentially-opening strip-seal slot sized to receive a strip seal, and the second circumferential end cap is formed to include a circumferentially-opening strip-seal slot sized to receive a strip seal.
11. A segmented turbine shroud that extends around a central axis, the segmented turbine shroud comprising a carrier segment that extends partway around the central axis and that forms a radially inwardly-opening cavity, a blade track segment comprising ceramic-containing materials, the blade track segment formed to include a runner that extends partway around the central axis and a retainer feature that extends radially outwardly into the radially inwardly-opening cavity of the carrier segment, and a track attachment system adapted to couple the blade track segment to the carrier segment, the track attachment system including a retainer coupled to the carrier segment to move axially from a disengaged position arranged to allow radially outward movement of the retainer feature of the blade track segment into the radially inwardly-opening cavity of the carrier segment to an engaged position arranged to block radially inward movement of the retainer feature of the blade track segment out of the radially inwardly-opening cavity of the carrier segment.
12. The segmented turbine shroud of claim 11, wherein the retainer feature has an L-shaped cross sectional profile, the L-shaped cross sectional profile includes a generally radially extending portion and a generally axially extending portion, and the retainer of the track attachment system is arranged radially inward of the axially extending portion when the retainer is in the engaged position.
13. The segmented turbine shroud of claim 12, wherein the blade track segment includes a metallic insert that extends radially inward from the axially extending portion of the L-shaped cross sectional profile of the retainer feature and that is directly engaged by the retainer of the track attachment system when the retainer is in the engaged position.
14. The segmented turbine shroud of claim 11, wherein the blade track segment includes a positioner feature arranged in the radially inwardly-opening cavity of the carrier segment, the positioner feature formed to include a track-positioning surface that extends both radially and axially, and the track attachment system including a positioner coupled to the carrier segment to move axially from a disengaged position out of contact with the positioner feature to an engaged position contacting the positioner feature to engage the track-positioning surface of the positioner feature with a position-setting surface that extends both radially and axially.
15. The segmented turbine shroud of claim 14, wherein the position-setting surface is formed by the positioner.
16. The segmented turbine shroud of claim 14, wherein the position-setting surface is formed by the carrier segment.
17. The segmented turbine shroud of claim 14, wherein the retainer feature has an L-shaped cross sectional profile, the L-shaped cross sectional profile includes a generally radially extending portion and a generally axially extending portion, the axially extending portion of the L-shaped cross sectional profile has an end face surface that extends both radially and axially, and the end face surface engages an face engagement surface formed by the carrier segment that extends both axially and radially along an angle corresponding to that of the end face surface when the positioner is in the engaged position.
18. A segmented turbine shroud that extends around a central axis, the segmented turbine shroud comprising a carrier segment comprising metallic materials that extends at least partway around the central axis, a blade track segment comprising ceramic-containing materials, the blade track segment formed to include a runner that extends partway around the central axis and a track-positioning surface coupled arranged radially outward of the runner that extends both radially and axially, and a track attachment system adapted to couple the blade track segment to the carrier segment, and the track attachment system including a positioner coupled to the carrier segment to move from a disengaged position out of contact with the track-positioning surface to a number of different engaged positions that each engage the track-positioning surface to establish a desired position of the runner included in the blade track segment.
19. The segmented turbine shroud of claim 18, wherein the positioner is coupled to the carrier segment to move axially from the disengaged position to the engaged positions.
20. The segmented turbine shroud of claim 18, wherein the track-positioning surface is spaced radially apart from the runner of the blade track segment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(10) For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
(11) An illustrative gas turbine engine 10 with a portion cut away is shown in
(12) Referring now to
(13) The turbine 18 also includes a turbine shroud 28 that extends around turbine wheel assembly 24 to encourage combustion exhaust to flow in a manner that applies force to the blades 26 as shown in
(14) The turbine shroud 28 includes a carrier 34, a blade track 42, and a track attachment system 44, as shown in
(15) The track attachment system 44 includes a positioner 46, illustrated as a custom set screw, as shown in
(16) The track attachment system 44 also includes a retainer 50, illustrated as a custom set screw, illustratively shown in
(17) The blade track 42 includes a runner 52, a positioner attachment post 54, and a retainer attachment post 56 as shown in
(18) The position-setting surface 60 of the positioner 46 extends radially and axially at an angle corresponding to that of the track-positioning surface 58 and is configured for engagement with the track-positioning surface 58 as suggested in
(19) In illustrative embodiments, the retainer attachment post 56 has an L-shaped cross-sectional profile as suggested in
(20) In illustrative embodiments, the blade track 42 includes an end face 74 as suggested in
(21) In illustrative embodiments, the retainer attachment post 56 includes an insert member 80 as suggested in
(22) In illustrative embodiments, the turbine shroud 28 is a segmented turbine shroud comprised of a plurality of turbine shroud segments 28a as suggested in
(23) In illustrative embodiments, the positioner 46 of the track attachment system 44 includes external threads 90 disposed on an outer surface thereof as suggested in
(24) In illustrative embodiments, the retainer 50 of the track attachment system 44 illustratively includes external threads 92 disposed on an outer surface thereof as suggested in
(25) In illustrative embodiments, the track attachment system 44 includes multiple positioners 46. Positioners 46 are illustratively positioned circumferentially at evenly spaced positions around the carrier 34 to permit attachment of the blade track 42. In illustrative embodiments, each carrier segment 34a includes three positioners 46.
(26) In illustratively embodiments, the track attachment system 44 includes multiple retainers 50. Retainers 50 are illustratively positioned circumferentially at evenly spaced positions around the carrier 34 to permit attachment of the blade track 42. In illustrative embodiments, each carrier segment 34a includes three retainers 50. In some embodiments, the retainers 50 are formed of a single step that is integral with the carrier segment 34a and extends along the length of the carrier segment 34a.
(27) According to one illustrative method of assembling the turbine shroud 28, while the positioner 46 and the retainer 50 are in their disengaged positions, the blade track 42 is moved radially outward such that the first and retainer attachment posts 54, 56 are received within the inwardly-opening cavity 48 of the carrier 34 as suggested in
(28) The illustrative positioner 46 is moved by rotating the positioner 46 such that positioner threads engage corresponding carrier threads to cause axial movement of the positioner 46. In some embodiments, the retainer 50 is moved by rotating the retainer 50 such that retainer threads engage corresponding carrier threads to cause axial movement of the retainer 50.
(29) In the illustrative embodiment, a bent-sheet seal 59 extends around the attachment posts 54, 56 and is arranged between the carrier 34 and the runner 52 of the blade track 42 as shown in
(30) In the illustrative embodiment, the blade track 42 is formed of one or more ceramic matrix composite (CMC) materials. In some embodiments, the CMC materials may include one or more of silicon carbide and oxides of aluminum.
(31) Referring now to
(32) Unlike the turbine shroud 28, a track attachment system 244 adapted for use in a turbine shroud 228 of the engine 10 includes a track-positioning surface 258 illustratively formed on a forward side of the positioner attachment post 254. The position-setting surface 260 is illustratively arranged on an opposite side of the positioner attachment post 254 from the positioner 246. In illustrative embodiments, when the positioner 246 is in the engaged position contacting an aft side of the positioner attachment post 254, the positioner attachment post 254 is urged in a direction away from the positioner 246 such that the track-positioning surface 258 engages the position-setting surface 260 to couple the blade track 242 to the carrier 234 with ramped attachment as suggested in
(33) Referring now to
(34) Unlike the turbine shroud 28, a track attachment system 344 of the turbine shroud 328 of the engine 10 illustratively includes a retainer 350 that is formed as a step integral with a carrier 334. The retainer 350 is configured to contact an insert 380 of a retainer attachment post 356 of the blade track 342 to block movement of the blade track 342 out of the cavity 348 when the positioner 346 is in the engaged position. The retainer attachment post 356 includes an end face 374 illustratively that extends both radially and axially at an angle. The end face 374 is configured for engagement with a face engagement surface 376 formed by the carrier 334 to have an angle that is complimentarily to the angle of the end face 374 as suggested in
(35) Unlike the method of assembly of the turbine shroud 28, while the positioner 346 of the turbine shroud 328 is in the disengaged position, the blade track 342 is moved radially outward such that the first and retainer attachment posts 354, 356 are received within the inwardly-opening cavity 348 of the carrier 334 as suggested in
(36) Referring now to
(37) Unlike the turbine shroud 28, a track attachment system 444 of the turbine shroud 428 of the engine 10 illustratively includes a retainer 450 that is formed as a step integral with a carrier 434. The retainer 450 is configured to contact an insert 480 of a retainer attachment post 456 of the blade track 442 to block movement of the blade track 442 out of the cavity 448 when the positioner 446 is in the engaged position. The retainer attachment post 456 includes an end face 474 illustratively that extends both radially and axially at an angle. The end face 474 is configured for engagement with a face engagement surface 376 formed by the carrier 434 to have an angle that is complimentarily to the angle of the end face 474 as suggested in
(38) Also unlike the turbine shroud 28, the track attachment system 444 adapted for use in a turbine shroud 428 of the engine 10 includes a track-positioning surface 458 illustratively formed on a forward side of the positioner attachment post 454. The position-setting surface 460 is illustratively arranged on an opposite side of the positioner attachment post 454 from the positioner 446. In illustrative embodiments, when the positioner 446 is in the engaged position contacting an aft side of the positioner attachment post 454, the positioner attachment post 454 is urged in a direction away from the positioner 446 such that the track-positioning surface 458 engages the position-setting surface 460 to couple the blade track 442 to the carrier 434 with ramped attachment as suggested in
(39) Unlike the method of assembly of the turbine shroud 28, while the positioner 446 of the turbine shroud 428 is in the disengaged position, the blade track 442 is moved radially outward such that the first and retainer attachment posts 454, 456 are received within the inwardly-opening cavity 448 of the carrier 434 similar to that suggested in
(40) The features of the present disclosure can simplify sealing and reduce face machining of plies in CMC components.
(41) While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.