System and method for actuating an engine valve of an internal combustion engine
10746063 · 2020-08-18
Assignee
Inventors
- Sergio Stucchi (Valenzano, IT)
- Marcello Gargano (Torre a Mare, IT)
- Raffaele Ricco (Casamassima, IT)
- Onofrio De Michele (Castellana Grotte, IT)
Cpc classification
F01L3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2201/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/462
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/245
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An actuating system of an engine valve comprises a movable member, for example, in the form of a master piston controlled by a cam of a camshaft. A slave piston is hydraulically controlled by the master piston by means of a volume of pressurized fluid, to open said engine valve against the action of a return spring. The system also comprises an auxiliary device for applying an additional force to the engine valve to keep the engine valve in a closed position. The auxiliary device is configured or controlled in such a way that the total force tending to keep the engine valve in its closed position varies during each rotation cycle of the cam. The total force is higher at least in one part of the rotation cycle of the cam wherein the engine valve must remain in its closed position, and is, instead, reduced at least in one part of the rotation cycle of the cam wherein the engine valve is not in its closed position.
Claims
1. A variable actuation system for actuating an engine valve of an internal combustion engine, comprising: a movable master piston controlled, directly or indirectly, by an actuating cam of a camshaft of the internal combustion engine and connected, mechanically or hydraulically, to the engine valve, a slave piston, which actuates said engine valve and which is hydraulically controlled by said master piston, by a volume of pressurized fluid interposed between the master piston and the slave piston, at least one return spring biasing the engine valve to a closed position, an auxiliary device for applying an additional force to the engine valve, tending to maintain the engine valve in the closed position, said auxiliary device being configured or controlled in such a way that a total force tending to keep the engine valve in the closed position varies during each rotation cycle of the actuating cam of the camshaft, said total force being higher at least in a part of the rotation cycle of the actuating cam in which the engine valve must remain in the closed position, said part of the rotation cycle being when the cam cannot cause movement of the master piston, and in all conditions in which the variable actuating system excludes a coupling between the cam and engine valve by discharging the volume of pressurized fluid, and said force being reduced at least in another part of the rotation cycle of the actuating cam in which the engine valve is not in the closed position.
2. A system according to claim 1, wherein said auxiliary device comprises a solenoid carried by an engine structure and a ferromagnetic anchor associated with the engine valve and configured to cooperate with the solenoid to tend to keep the engine valve in its closed position when the solenoid is energized, said auxiliary device also comprising a control circuit of said solenoid configured to supply current to the solenoid, at least in one part of the rotation cycle of the cam in which the engine valve remains in the closed position and not to supply current to the solenoid at least in one part of the rotation cycle of the cam in which the engine valve is not in the closed position.
3. A system according to claim 1, wherein said auxiliary device comprises an auxiliary elastic element carried by a supporting structure that is stationary with respect to said engine valve during a movement of the engine valve and configured to cooperate with an engagement element associated with said engine valve in such a way that in a first step of opening the engine valve, a cam surface of said engagement element associated with the engine valve deforms said auxiliary elastic element, generating an additional force tending to close the engine valve, while in a second step of opening of the engine valve, said auxiliary elastic element is in sliding engagement against a cylindrical surface of said engagement element, so that said auxiliary elastic element remains in a deformed condition, but substantially no longer exerts any additional return force biasing the engine valve towards its closed position.
4. A system according to claim 1, further comprising: the master piston controlled, directly or indirectly, by said cam of the camshaft of the internal combustion engine, the slave piston, which actuates said engine valve and which is hydraulically controlled by said master piston, by a volume of pressurized fluid interposed between the master piston and the slave piston.
5. A system according to claim 4, wherein the system is a variable actuating system of the engine valve, also including: an electrically-actuated control valve, which controls the communication between said volume of pressurized fluid and an environment at a lower pressure connected to a fluid accumulator, in such a way that: when the electrically-actuated control valve keeps said communication closed, the engine valve can be actuated by said cam, while when the electrically-actuated control valve keeps said communication open, fluid may discharge from the volume of pressurized fluid into the aforesaid lower pressure environment, so that the engine valve remains insensitive to a movement of said cam, an electronic control circuit to control said electrically-actuated control valve, said electronic control circuit being programmed to control said electrically-actuated valve in such a way as to actuate the engine valve according to one or more different valve modes, depending on the operating conditions of the engine.
6. A system according to claim 5, wherein said auxiliary device comprises an electrically-actuated member that controls the generation of an additional force tending to keep the engine valve in the closed position, and in that said electronic control circuit is configured to control said electrically-actuated member in such a way that the total force tending to keep the engine valve in the closed position is increased during each rotation cycle of the cam, at least in a phase in which the engine valve must remain in the closed position, while said total force is reduced in the phase in which the opening of the engine valve is actuated.
7. A system according to claim 1, wherein said movable member is a tappet connected to said engine valve.
8. A method for actuating an engine valve of an internal combustion engine, comprising: arranging a master piston controlled, directly or indirectly, by a cam of a camshaft of the internal combustion engine, arranging a slave piston, which actuates said engine valve and which is hydraulically controlled by said master piston, by a volume of pressurized fluid interposed between the master piston and the slave piston, arranging a spring tending to keep said engine valve in a closed position, an auxiliary device generating an additional force tending to keep the engine valve in the closed position, and said auxiliary device controlling the total force that tends to keep the engine valve in the closed position such that the force is varied during each rotation cycle of the cam for actuating the engine valve and in all conditions in which a coupling between the cam and the engine valve is excluded by discharging the volume of pressurized fluid.
9. A method according to claim 8, wherein said total force is varied in such a way that it is higher at least in one part of the rotation cycle of the cam wherein the engine valve must remain in the closed position, and is reduced at least in one part of the rotation cycle of the cam wherein the engine valve is not in the closed position.
Description
DETAILED DESCRIPTION OF THE EMBODIMENTS
(1) Further characteristics and advantages of the invention will become apparent from the description that follows with reference to the attached drawings, provided purely by way of non-limiting example, wherein:
(2)
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(16) Each valve 7 is recalled towards the closed position by springs 9 interposed between an inner surface of the head 1 and an end spring plate 10 of the valve. Communication of the two exhaust ducts 6 with the combustion chamber is controlled by two valves 70 (one of which is visible in the Figure), of a traditional type, which also have associated return springs towards the closed position.
(17) The opening of each intake valve 7 is controlled, as described below, by a camshaft 11 rotatably mounted about an axis 12 within the head supports 1 and comprising a plurality of cams 14 for actuating the intake valves 7 of the internal combustion engine.
(18) Each cam 14 that controls an intake valve 7 cooperates with the plate 15 of a tappet 16 slidably mounted along an axis 17 which, in the case of the example illustrated in the aforementioned document, is substantially directed at 90 with respect to the axis of the valve 7. The plate 15 is recalled against the cam 14 by a spring associated therewith. The tappet 16 constitutes a pumping piston, or master piston, slidably mounted within a bushing 18 carried by a body 19 of a preassembled assembly 20 incorporating all the electrical and hydraulic devices associated with the actuation of the intake valves, according to that described in detail below. A separate assembly 20 can be provided for each cylinder of the engine.
(19) The master piston 16 is able to transmit a thrust to the stem 8 of the valve 7, in order to cause the valve to open against the action of the elastic means 9, by pressurized fluid (preferably oil coming from the lubrication circuit of the engine) present in a volume of pressurized fluid C to which the master piston 16 faces, and by means of a slave piston 21 slidably mounted within a cylindrical body formed by a bushing 22, which is also carried by the body 19 of the preassembled assembly 20.
(20) Still with reference to
(21) The solenoid valve 24 can be of any known type suitable for the function illustrated herein, and is controlled by electronic control means 25, according to signals S indicative of operating parameters of the engine and/or of the variable actuating system of the engine valves, such as the accelerator position and engine speed, or the oil temperature or viscosity in the variable actuating system of the valves.
(22) When the solenoid of the solenoid valve 24 is energized, the solenoid valve is closed, so as to keep the volume of fluid C under pressure, and to enable the actuation of each intake valve 7 by the respective cam 14, by means of the master piston 16, the slave piston 21 and the volume of oil contained therein.
(23) When the solenoid of the solenoid valve 24 is de-energized, the solenoid valve opens, so that the volume C enters into communication with the channel 23, and the pressurized fluid present in the volume C flows into that channel. Consequently, decoupling of the cam 14 and the master piston 16 from the intake valve 7 is obtained, which then returns quickly to its closed position under the action of the return springs 9.
(24) By controlling the communication between the volume C and the exhaust channel 23, it is therefore possible to vary the opening moment and/or the closing moment, and the opening stroke of each intake valve 7.
(25) The exhaust channels 23 of the various solenoid valves 24 all lead into the same longitudinal channel 26 communicating with pressure accumulators 270, one of which is visible in
(26) The master piston 16 with the associated bushing 18, the slave piston 21 with the associated bushing 22, the solenoid valve 24 and the channels 23, 26 are carried or formed in the aforesaid body 19 of the preassembled assembly 20, for the sake of speed and ease of assembly of the engine.
(27) In the illustrated example, the exhaust valves 70 associated with each cylinder are traditionally controlled by a respective camshaft 28 through respective tappets 29, although in principle, the application of the variable actuating system to the exhaust valves is not excluded. This also applies to the present invention.
(28) Still with reference to
(29) During normal operation of the known engine illustrated in
(30) In the described system, when the solenoid valve 24 is activated, the valve of the engine follows the movement of the cam (full lift). An early closure of the engine valve can be obtained by opening the solenoid valve 24, so as to empty the volume of pressurized fluid C and to obtain closure of the valve 7 under the action of the respective return springs 9. Likewise, a delayed opening of the valve 7 can be obtained by delaying the closing of the solenoid valve 24, while the combination of a delayed opening with an early closing of the valve can be obtained by controlling the closing and opening of the solenoid valve during the thrust of the relative cam. According to an alternative strategy, in accordance with the disclosures of EP 1 726 790 A1 by the same Applicant, each intake valve can be controlled in a multi-lift mode, that is, according to two or more repeated opening and closing sub-cycles. In each sub-cycle, the intake valve opens and then closes completely. The electronic control unit is, therefore, able to obtain a change in the time of opening and/or the time of closing and/or the lift of the intake valve, as a function of one or more operative parameters of the engine. This allows maximum efficiency of the engine to be obtained, and the lowest fuel consumption, in all operating conditions.
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(32) The system of
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(35) In the case of the embodiment of
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(39) Still with reference to the characteristics of the known system already implemented by the Applicant, which are also usable within the scope of the present invention, it should be noted that a hydraulic clearance compensation device 400 (lash adjuster) can be interposed between the slave piston 21 and the stem of the engine valve 7. This solution is, for example, described in the document EP-A-1 635 045 by the same Applicant.
(40) In the aforesaid known systems, the electronic control unit 25 is programmed to implement different actuating modes of an engine valve (in the example illustrated in
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(42) The valve mode EVC (early valve closing) envisages that the solenoid valve 24 keeps the communication passage closed between the volume of pressurized fluid C and the lower pressure environment 23 at the beginning of the lift cycle of the cam 14, so that a first part of the lift profile of the engine valve corresponds to the first part of the lift profile of the cam 14. However, in this mode, the valve 24 opens the aforesaid communication before the lift cycle of the cam 14 is terminated. When the communication opens, pressurized fluid flows from the chamber C to the lower pressure environment 23 and the valve 7 rapidly closes, under the action of the return spring 9, even if the cam 14 is still in a position in which it would tend to keep the valve open. Therefore, the lift profile of the valve 7, in the EVC mode, follows the line indicated with a continuous line, in place of the dashed line profile, corresponding to the profile of the cam. With this operation mode, the engine valve 7 then reaches the closed condition in advance with respect to the closing time in the FL mode.
(43) Again, with reference to
(44) An additional valve mode ML (multi-lift) enables the control valve 24 to close and open the aforesaid communication several times within the same lift cycle of the cam 14, in such a way that the valve 7 opens and closes completely two or more times within the same lifting cycle of the cam. Also in this mode, as in the LVO mode, it can be verified that the valve 7 closes before the closing of the conventional cycle corresponding to the cam profile, even if the control valve 24 keeps the communication closed between the volume C and the lower pressure environment 23.
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(46) In
(47) The upper end of the slave piston 21 faces a variable volume chamber C1, which, in turn is intended to communicate with the volume of pressurized fluid C. At the top of the guide bushing 20, a hydraulic braking device 30 is provided, which reduces the communication passage between the chamber C1 and the chamber C in the final closing step of the engine valve, in order to brake the movement of the engine valve, so as to avoid an impact of the engine valve against its seat 7A upon reaching the closed position.
(48) All the characteristics described above with reference to
(49) In the embodiment of
(50) According to the invention, the electronic unit E is configured to supply current to the solenoid S during each rotation cycle of the actuating cam 14 (
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(52) Incidentally, in the example of
(53) However, application of the invention is general. In particular, the invention is applicable both to variable actuation systems of different types of valves, for example, with a more traditional cam profile, without a boot profile, as well as to conventional systems that do not provide a variable actuation of the engine valves.
(54) With reference again to
(55) In the prior art resolutions, where the force tending to keep the engine valve closed is generated solely by the spring 9, this spring must be designed and arranged to generate a relatively high return force, in order to ensure that the engine valve remains closed in the conditions in which it must be closed. In the case of the present invention, instead, during the phases in which the engine valve must remain closed, the necessary force is obtained thanks to the auxiliary device (whatever its embodiment). This makes it possible to design and arrange the spring 9 with a significantly lower rigidity and/or load. Consequently, in the phase in which the slave piston 21 must cause the engine valve to open, the force that it has to overcome is considerably reduced compared to the prior art solutions described above. Consequently, the pressure level that must be maintained in the high pressure volume C can also be lower than that which is necessary in the known solutions.
(56) The main advantage deriving from the aforesaid device lies in the fact that the system is able to actuate the engine valve easily and immediately, without the risk of a loss of movement in the transmission of motion from the cam to the valve; moreover, as the pressure level is lower, this results in a reduction in the compression work of the aforesaid oil, with obvious benefits on the organic performance of the engine
(57) Naturally, in the case of application to a variable actuation system of the valves, to which the example of
(58)
(59) According to the conventional technique, the element 401 is slidably mounted on the lower end of the piston 21 and defines within it the hydraulic chamber 402 of the tappet 400. The chamber 400 contains a non-return valve that controls the communication between the chamber 402 and a chamber 210 formed within the slave piston 21. This non-return valve comprises a valve element 403 pushed by a spring 404 towards a position in which it closes a communication hole 211 between the chamber 402 and the chamber 210. All the aforesaid elements of the hydrated tappet 400 are known per se and are only illustrated here to allow a complete understanding of the device illustrated in
(60) In any case, what is important is that the end portion 920 of the bushing 92, defined by the two semi-cones 92A, has a cylindrical outer surface with a flush arrangement and placed on the extension of the outer surface of the element 401 with which it is in contact. Furthermore, this outer cylindrical surface of the end portion 920 is joined to the lower portion of the outer surface of the bushing 92, defined by the two semi-cones, by means of a tapered surface 922, which acts as a cam, configured to cooperate with the ends 804 of the elastic wings. 803.
(61) The operation of the embodiment illustrated in
(62) Starting from the closed condition of the valve 7 (illustrated in
(63) As soon as the engine valve 7 has moved away from its closed position by a distance sufficient to bring the ends 804 of the elastic wings 803 into contact with the cylindrical portion 921 of the outer surface of the bushing 92 defined by the two semi-cone 92A, further movement of the engine valve takes place with the ends 804 that slide on the aforesaid cylindrical surface 921 and then on the cylindrical surface of the element 401, remaining in their enlarged deformed condition, but without contributing to the force that tends to return the valve back into the closed position. In this condition, if friction is ignored between the ends 804 and the cylindrical surface that slides between them, the force opposing the opening of the engine valve is substantially only that generated by the spring 9.
(64) Therefore, the solution of
(65)
(66) In the case of the embodiment illustrated in
(67) Within the cylindrical stem 912, a chamber 913 is defined, which is capable of communicating with the low pressure fluid environment through an axial duct 914, and with an axial duct 915, formed in the stem 912 on opposite sides with respect to the chamber 913. Communication of the chamber 913 with the ducts 914, 915 is controlled by two non-return valves, comprising two spheres 916 between which a spring 917 is interposed. A spring 918 inside the bushing 911 is interposed axially between the head 910 of the bushing 911 and a striking surface formed on the cylindrical stem 912. The spring 918 tends to maintain the hydraulic cylinder 900 defined by the bushing 911 and the stem 912 in a configuration of maximum extension, corresponding to the maximum extension of the spring 918. Communication of the chamber 913 with the low pressure environment can be established by a pin actuator 919 carried by a small piston 920, which is slidably mounted within a cylindrical body 921, rigidly connected to the cylinder head structure. The small piston 920 faces a chamber 930 that is in communication with the high pressure environment of the variable actuating system of the engine intake valves. Therefore, when the volume C (
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(69) As is clear from the above description, the system according to the present invention is based on the principle of varying the force that tends to keep the engine valve (for example, an intake valve) in the closed position during each rotation cycle of the actuating cam, in such a way that this force is greater in the part of the rotation cycle of the cam corresponding to the closed position of the engine valve, and is reduced in the part of the rotation cycle of the cam that causes a movement of the engine valve.
(70) In an embodiment of the invention, not illustrated and described, the auxiliary device is designed for inserting and disengaging a constraint, or rather an almost infinite force, upon axial translation of the valve: said constraint remains inserted during the angular interval during which the valve must remain closed.
(71) In general, the invention is applicable to any hydraulic actuating system of an engine valve, both for the intake valves and for the engine exhaust valves. It has been shown that the application of the invention to a variable actuating system of an engine valve is particularly advantageous.
(72) As indicated, the invention can also be applied to a mechanical actuating system, of the type in which a tappet controlled by the cam mechanically actuates the engine valve.
(73) Of course, without prejudice to the principle of the invention, the details of construction and the embodiments may vary widely with respect to those described and illustrated purely by way of example, without departing from the scope of the present invention.