Packaged terminal air conditioner system and sleeve therefor
10746417 ยท 2020-08-18
Assignee
Inventors
Cpc classification
F24F1/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/0355
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A packaged terminal air conditioner (PTAC) system includes a wall sleeve in which a chassis is mounted. The chassis includes the major electrical and mechanical components for the evaporator and condenser sections, and includes a pan that collects condensate from the evaporator section for use in cooling the condenser coil. The sleeve includes one or more guide openings in a sidewall, and correspondingly mounted guide structures inside the sleeve that are configured to guide treatment pellets into different portions of the PTAC system to suppress or inhibit microbial growth. This arrangement obviates the need to partially disassemble the PTAC unit to remove the chassis so that treatment pellets can be placed into the PTAC unit.
Claims
1. A wall sleeve for a packaged terminal air conditioner (PTAC) that is configured to receive a chassis in which a compressor unit and an evaporator unit are provided, the chassis including a chassis drain pan, the wall sleeve comprising: a front having an opening through which the chassis can be placed to mount the chassis in the wall sleeve; a side wall having an exterior side and an interior side, a first aperture formed through the side wall; and a first guide structure disposed on an inside of the side wall at the interior side and having a receiving portion positioned in correspondence with the first aperture and a lower portion arranged in a position over the chassis drain pan when the chassis is mounted in the wall sleeve.
2. The wall sleeve of claim 1, wherein the first guide structure is a tube having a lower portion positioned at an angle with respect to the side wall of between zero and forty-five degrees.
3. The wall sleeve of claim 1, wherein the first guide structure comprises a ramp that is configured to direct a treatment tablet placed through the first aperture into the chassis drain pan.
4. The wall sleeve of claim 1, further comprising a cover disposed on the exterior side of the side wall of the wall sleeve, over the first aperture, wherein the cover is configured to be moveable to allow a user to place a treatment pellet into the first guide structure through the first aperture.
5. The wall sleeve of claim 1, wherein the wall sleeve includes a wall sleeve drain pan at a bottom of the wall sleeve, the wall sleeve further comprises: a second aperture formed in the side wall of the wall sleeve; and a second guide structure having a receiving portion positioned in correspondence with the first aperture and a lower portion arranged in a position over the wall sleeve drain pan when the chassis is mounted in the wall sleeve.
6. The wall sleeve of claim 5, further comprising: a third aperture formed in the side wall of the wall sleeve; and a guide tube having: a first end disposed in correspondence with the third aperture; a first downward portion configured to pass between the interior side of the side wall and the chassis drain pan when the chassis is mounted in the wall sleeve; a horizontal portion extending from a bottom of the first downward portion to a second downward portion configured over a drain hole in the wall sleeve drain pan, and wherein the horizontal portion is disposed along the wall sleeve drain pan to be between the chassis drain pan and the wall sleeve drain pan when the chassis is mounted in the wall sleeve; and the second downward portion continues from the horizontal portion and turn downward into the drain hole of the wall sleeve drain pan.
7. A packaged terminal air conditioner (PTAC), comprising: a wall sleeve at least one opening formed through the wall sleeve at a side of the wall sleeve, the walk sleeve defining an internal space, and having an open front; a chassis having a chassis drain pan, the chassis disposed in the internal space of the wall sleeve, the chassis drain pan configured to collect condensate from an evaporator coil that is mounted in the chassis; and a first guide structure disposed in the internal space and connected, at an upper end of the guide structure, to in internal surface of a sidewall of the wall sleeve in correspondence with an opening through the sidewall of the wall sleeve, and having a lower end positioned over the chassis drain pan.
8. The PTAC of claim 7, further comprising a second guide structure having an upper end mounted to the sidewall of the wall sleeve in correspondence with a second opening through the sidewall of the wall sleeve, and having a lower end positioned over a wall sleeve drain pan formed in a bottom of the wall sleeve.
9. The PTAC of claim 8, further comprising a third guide structure having an upper end mounted at the inside of the wall sleeve in correspondence with a third opening, the third guide structure having a body portion that runs under the chassis drain pan to a drain hole in the bottom of the wall sleeve.
10. The PTAC of claim 7, wherein the lower end of the guide structure is configured at an angle of between zero of forty five degrees.
11. The PTAC of claim 7, wherein the guide structure comprises a tube.
12. The PTAC of claim 7, wherein the guide structure comprises a ramp having a bottom, and walls on opposing sides of the bottom.
13. The PTAC of claim 7, further comprising a cover disposed on an outside surface of the wall sleeve, over the opening, wherein the cover is configured to be moveable to allow a user to place a treatment pellet into the guide structure through the opening.
14. A wall sleeve for a packaged terminal air conditioner (PTAC) system, comprising, a sidewall having a first opening and a second opening formed through the sidewall, wherein each of the first and second openings are formed at a location that is selected to be exposed when the wall sleeve is mounted in a wall; a bottom, wherein the bottom forms a wall sleeve drain pan and comprises a drain hole; a front opening configured to receive a chassis therethrough, the chassis having a chassis drain pan; a first guide structure having an upper portion mounted in correspondence with the first opening in the sidewall of the wall sleeve at an inside of the sidewall, the first guide structure having a lower end that is configured to be over the chassis drain pan when the chassis is mounted in the wall sleeve such that a treatment pellet placed through the first opening will be guided by the first guide structure from the first opening into the chassis drain pan; and a second guide structure having an upper portion mounted in correspondence with the second opening in the sidewall of the wall sleeve at the inside of the sidewall, the second guide structure having a lower end that is configured to be over the wall sleeve drain pan when the chassis is mounted in the wall sleeve such that a treatment pellet placed through the second opening will be guided by the second guide structure from the second opening into the wall sleeve drain pan.
15. The wall sleeve claim 14, wherein the sidewall includes a third opening in the sidewall, the wall sleeve further comprises a third guide structure having an upper portion at a first end that is mounted in correspondence with the third opening in the sidewall of the wall sleeve at the inside of the sidewall, the third guide structure having a lower end that is configured to sit between the chassis drain pan and the wall sleeve drain pan, and which has a second end positioned over the drain hole and which is turned downward toward the drain hole.
16. The wall sleeve of claim 14, wherein the bottom of the wall sleeve is sloped around the drain hole to direct water into the drain hole.
17. The wall sleeve of claim 14, wherein the first and second guide structures are made of tubing.
18. The wall sleeve of claim 14, further comprising a cover disposed on an outside of the sidewall over the first and second openings.
19. The wall sleeve of claim 14, wherein the lower end of the second guide structure is configured to pass, in part, between an exterior side of the chassis drain pan and an interior side of the sidewall.
20. The wall sleeve of claim 14, wherein the bottom of the wall sleeve comprises at least two raised features configured to support the chassis and maintain a separation between the chassis and the bottom of the wall sleeve outside of the at least two raised features.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views and which together with the detailed description below are incorporated in and form part of the specification, serve to further illustrate various embodiments and explain various principles and advantages all in accordance with the present disclosure.
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DETAILED DESCRIPTION
(17) While the specification concludes with claims defining the features of the disclosure that are regarded as novel, it is believed that the disclosure will be better understood from a consideration of the following description in conjunction with the drawing figures, in which like reference numerals are carried forward. It is to be understood that the disclosed embodiments are merely exemplary of the disclosure, which can be embodied in various forms.
(18) The present disclosure provides a novel and efficient self-contained air conditioner unit that allows drainage maintenance to be performed without having to take the air conditioner unit apart or disassemble any portion of the air conditioner unit. Embodiments of the disclosure provide a self-contained air conditioner unit suitable for a through-wall or in window application where the air conditioner unit provides access-ways that allow a person to place anti-microbial treatment pellets into the internal drain pan(s) of the unit, as well providing directed access to the drain line in units that are more permanently installed.
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(20) The chassis 104 has a front portion that sits inside the room and is covered by a housing 106, while the section including the condenser coil 120 is located in the back of the chassis 104 so that air from outside can be blown over the condenser coil 120 to remove heat from the compressed refrigerant in the condenser coil 120. Typically the back of the chassis 104 is covered with a louvre panel (not shown), as is known. When the PTAC is operating in a cooling mode, moisture that is in the air inside the room will condense on the evaporator coil. As the condensate collects it is routed to a drain to prevent water leaking out of the unit. It is common to use a chassis drain pan 118 to collect some of the condensate, and use the collected cold water to help cool the condenser coil 120. For example, the chassis drain pan 118 is typically arranged to collect water to a selected depth that allows the blades of the fan blowing air over the condenser coil 120 to splash water into the condenser coil 120. However, because the water then has to rise to selected drain level, some of the water stagnates in the chassis drain pan 118, allowing microbial growth to occur, which can clog the drainage path.
(21) Typically the chassis drain pan 118 drains into a wall sleeve drain pan 108, which is essentially the bottom of the wall sleeve 102. A drain hole 110 can be formed through the bottom of the wall sleeve drain pan 108, and it is either connected to a drainage, or configured to drain out the rear of the unit (e.g. outside). Further, the wall sleeve drain pan 108 can have raised features 122 stamped or formed therein on which the bottom of the chassis 104 sits, providing space between the bottom of the chassis 104 and the wall sleeve drain pan 108.
(22) In a conventional PTAC unit, the cover 106 and chassis 104 must be removed, at least partially, from the wall sleeve 102 in order to add treatment pellets to inhibit microbial growth in the drain pans 108, 118. Treatment pellets are formed of a chemical compound that dissolves slowly in water, and which then dissipates throughout the collected water, and into the drain, and can be formed in a variety of shapes and sizes, including, for example, spheres, belted spheres, disks, cylinders, and so on. Treatment pellets need to be added periodically since they dissolve and the flow of water dilutes the. Accordingly, it is common to establish a schedule for adding treatment pellets to the PTAC units in a facility like a hotel. However, the personnel tasked with doing so often find it difficult to take the PTAC units apart, as the chassis can be quite heavy, and care has to be taken to not spill water that may be sitting in the chassis drain pan 118. As a result, personnel sometimes neglect to perform the process of depositing treatment pellets into the PTAC units, or some PTAC units.
(23) In order to simplify the task of putting treatment pellets into a PTAC unit, one or more openings such as apertures or openings 112, 114, 116 can be formed through a sidewall 124 of the wall sleeve 102 at a location that, when the wall sleeve 102 is installed in a wall, is exposed inside the room (e.g. a portion of the wall sleeve 102 that extends forward from the wall). However, the opening or openings are positioned such that they are not obscured by components in the chassis 104 or part of the chassis 104. On the inside of the wall sleeve 104, as will be shown in subsequent drawings, in correspondence with each opening 112, 114, 116 is a guide structure. Some of the guide structures are configured to guide a treatment pellet that is inserted into the corresponding opening to a desired location inside the PTAC unit 100. For example, aperture 112 can correspond to a guide structure that is configured to guide a treatment pellet into the chassis drain pan 118. Likewise, aperture 116 can correspond to the guide structure that is configured to guide a treatment pellet between the chassis drain pan 118 and the inside of the side wall 124 into the wall sleeve drain pan 108. A third aperture 114 can correspond to a guide structure that is configured to guide a drain snake to the drain 110 of the wall sleeve drain pan to allow servicing of the drain with the drain snake. Thus, once the PTAC unit 100 is assembled, with the chassis 104 mounted in the wall sleeve 102, maintenance personnel will no longer have to pull the chassis 104 out of the wall sleeve 102 in order to place treatment pellets into the unit. In some embodiments a cover structure can be provide on the outside of the side wall 124 that is moveable, and which covers the opening(s) 112, 114, 116 so as to prevent any undesired object or debris from getting into the unit 100.
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(25) Attached to, or mounted on the inside 212 of the sidewall 208 of the wall sleeve 202 are several guide structures 206, 220. The guide structures 206, 220 are provided such that their upper portions 214 each correspond to a respective aperture or opening (e.g. 112, 114, 116) through the sidewall 208. A first guide structure 206 can be in the form of a tube that is bent at an angle at the top portion 214. A lower portion 216 extends outward and downward such that a lower opening 218 is positioned over the chassis drain pan 204. Thus, when a treatment pellet is inserted into the corresponding opening through the sidewall 202, the treatment pellet is guided by the first guide structure 206 such that gravity moves the treatment pellet downward through the guide structure 206 until the treatment pellet falls into the chassis drain pan 204. Thus, the PTAC unit does not need to be taken apart in order to place treatment pellets (or tablets, liquids, etc.) into the chassis drain pan 204.
(26) A second guide structure 220, having its top portion mounted in correspondence with a second opening through the sidewall 208, is configured to guide a treatment pellet from the second opening, upon insertion of the treatment pellet through the second opening, into the wall sleeve drain pan, formed by the bottom 205 of the wall sleeve 202, through gap 224. The lower portion 222 of the second guide structure 220 is configured such that anything passing through the guide structure 220 will fall past the chassis drain pan 204 and to the bottom 205 of the wall sleeve 202. In some embodiments both the first and second guide structures 206, 220 can be made of sections of copper tubing such as that commonly used in plumbing applications. In some embodiments the guide structures 206, 220 can be made of plastic tubing or piping, such as polyvinyl chloride (PVC) piping.
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(30) The wall sleeve 500 has first sidewall 502 that has an inside or interior surface 504. The wall sleeve 500 further includes a bottom 506, a second sidewall 505 and a top 507. The bottom 506 includes a drain opening 508, and the bottom 506 can be shaped to slope slightly downward from the sides to the drain opening 508 from the perimeter of bottom 506 to facilitate drainage. In some embodiments the edge of the drain hole 508 can be about one half inch to one and one half inches below the edges of the bottom 506, where the bottom 506 meets the sides. When the chassis is mounted into the wall sleeve 500, overflow from the chassis drain pan can drain into the bottom 506 of the wall sleeve 500 and through the drain hole 508 into a drain pipe. In some embodiments, however, water can be drained directly through the back/outside of the wall sleeve 500 to the outside environment.
(31) The first sidewall 502 has several openings or apertures formed through the first sidewall from an exterior to the interior. There are several guide structures 510, 512, 514 which each have an end positioned in correspondence with a respective one of the several openings through the first sidewall 502. Guide structure 510 can be a tube that is configured to be against, or in sufficient proximity to the bottom 506 of the wall sleeve 500 to be under the chassis when the chassis is mounted in the wall sleeve, and traverses across the wall sleeve 500 from the interior 504 of the first sidewall 502 at an opening to the bottom 506, and across the bottom 506 to the drain hole 508. The end of the guide structure 510 at the drain hole 508 is turned downward to direct anything passing through guide structure 510 into the drain through drain hole 508. For example, a drain snake can be passed from the outside of the PTAC unit through the opening corresponding to the guide structure 510, and through the guide structure 510 into the drain pipe through the drain hole 508 in order to clean out the drain pipe and dislodge any material that may be blocking the drain. Further, drain maintenance liquids (e.g. drain de-clogger) can be poured through guide structure 510 directly into the drainage line. These maintenance operations can be performed without having to disassemble the PTAC unit.
(32) Likewise another guide structure 512 can be configured to have a free end disposed over the chassis drain pan when the chassis is mounted in the wall sleeve 500, and is mounted on the interior 504 of the first side wall 502 of the wall sleeve at an aperture through the sidewall 502. Thus, guide structure 512 allows a person to deposit a treatment pellet into the chassis drain pan by inserting the treatment pellet into the aperture through the sidewall 502 corresponding to the guide structure 512, whereupon gravity will draw the treatment pellet down and through the guide structure 512 where the treatment pellet will fall into the chassis drain pan. Another guide structure 514 is configured to direct treatment pellets from yet another aperture through the sidewall 502 into the wall sleeve bottom 506, which acts as a wall sleeve drain pan. Guide structure 514 is similar to guide structure 220 of
(33) Guide structures 510, 512, 514, 516 are mounted on the interior 504 of the first side wall in a position so that the chassis of the PTAC unit can be moved in and out of the wall sleeve 500 without the guide structures 510, 512, 514, 516 snagging or interfering with the movement of the chassis in or out of the wall sleeve 500. In particular, guide structure 512, which extends over the chassis drain pan when the chassis in mounted in the wall sleeve 500, does not extend far enough into the interior space of the wall sleeve that it will be in the way of components on the chassis when the chassis is moved into or out of the wall sleeve 500. Accordingly, components on the chassis have to be configured such that there is clearance for the guide structure 512, and that the chassis drain pan will be under the lower end of guide structure 512.
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(36) The cover 702 can be a flat member that is attached to the sidewall 700 at a pivot point 704 that allows the cover 702 to move about the pivot point 704 as indicated by arrows 706. The pivot point is located directly over the aperture 708 and the cover 702 hangs on the pivot point 704 such that it naturally covers the aperture 708 unless moved to the side (i.e. in the direction of arrow 706). The cover 702 prevents debris and other objects from entering the PTAC unit. When a treatment pellet is to be provided into the PTAC unit, the cover 702 can be moved by pivoting it around the pivot point 704 to reveal the aperture 708, thereby allowing a treatment pellet to be inserted into the opening 708. The pivot point 704 can be a rivet or similar feature that attaches to the sidewall 700. Other forms of covers can be used equivalently, including, for example, a flap that hangs over the aperture 708 or several apertures, having a bottom that lifts up and away from the sidewall.
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(42) A wall sleeve for a PTAC unit and a PTAC unit using the wall sleeve has been described that provides an external access port coupled with internally mounted guide structures that allow the provision of treatment pellets into the internal drain pan(s) of the PTAC unit without having to disassemble the PTAC unit. The embodiments of the inventive disclosure greatly simplifies routine maintenance to prevent growth and build-up of microbial matter than can foul internal components of the PTAC unit, which can reduce efficiency, and which can further block or obstruct drainage, resulting in leakage outside of the air conditioner unit that can damage interior structure, facilitate mold growth, and other issues associated with water leakage. By providing a simple and easy way to place treatment pellets into the PTAC unit, the PTAC unit does not have to be partially disassembled to place treatment pellets into the PTAC unit drain structures. This helps ensure that regular maintenance of PTAC units will be followed, and it greatly reduces the time needed to perform such maintenance.