LOW PROFILE COMPACT TOOL CARRIERS

Abstract

Compact tool carriers having a loader mounted to a low-profile mainframe are disclosed. In some embodiments, the pivot points of the mainframe about which the loader is pivoted are low relative to the mainframe to reduce the mainframe size and to lower the center of gravity to improve the stability of the compact tool carrier during use.

Claims

1. A loader apparatus configured for standing operator control and comprising: a loader adapted to carry a tool, the loader being moveable between a down position and a vertically raised position; a loader support for supporting the loader, the loader support having a first side and a second side, the loader being free from direct attachment to the loader support; a first linkage pivotally attached to the first side of the loader support at a first linkage pivot point; a second linkage pivotally attached to the first side of the loader support at a second linkage pivot point; an actuator pivotally attached to the first side of the loader support at an actuator pivot point; a control station having operator controls for propelling the loader apparatus forward and for raising and lowering the loader; and an operator platform for standing operation of the operator controls of the control station, the operator platform being located toward a rear of the loader apparatus such that the first linkage pivot point, second linkage pivot point, and the actuator pivot point are disposed forward of the operator platform, the first linkage pivot point, second linkage pivot point, and the actuator pivot point being disposed below the operator controls of the control station.

2. The loader apparatus as set forth in claim 1 wherein the loader support comprises a lower frame and an upper frame, the control station being mounted to the upper frame.

3. The loader apparatus as set forth in claim 1 wherein the loader support incorporates a single weldment.

4. The loader apparatus as set forth in claim 1 wherein the loader comprises a loader arm, the loader arm being pivotally connected to the first side of the loader support.

5. The loader apparatus as set forth in claim 4 wherein the first and second linkages are pivotally attached to the loader arm.

6. The loader apparatus as set forth in claim 4 wherein the loader arm is a first loader arm, the loader comprising a second loader arm, the second loader arm being pivotally connected to the second side of the loader support.

7. A loader apparatus for standing or walk-behind operator control and comprising: a control station having operator controls toward a rear of the loader apparatus; a loader adapted to carry a tool, the loader being moveable between a down position and a vertically raised position; a rigid frame for supporting the control station and the loader, the rigid frame having a first side, a second side, a top, and a bottom; a first linkage pivotally attached to the first side of the rigid frame at a first pivot point and pivotally attached to the loader at a second pivot point; an actuator pivotally attached to the first side of the rigid frame at a third pivot point and pivotally attached to the loader at a fourth pivot point; and a second linkage pivotally attached to the first side of the rigid frame at a fifth pivot point and pivotally attached to the loader at a sixth pivot point, wherein, as the loader travels from the down position to the vertically raised position, the first, second, third, fourth, fifth and sixth pivot points are (1) disposed between the operator controls and the bottom of the rigid frame and/or (2) disposed forward of the control station.

8. The loader apparatus as set forth in claim 7 wherein the rigid frame defines a pocket toward a rear of the rigid frame to partially surround an operator.

9. The loader apparatus as set forth in claim 8 further comprising an operator platform at least partially within the pocket.

10. The loader apparatus as set forth in claim 7 wherein, in the vertically raised position, the first and second pivot points are disposed forward of the control station and the third, fourth, fifth and sixth pivot points are disposed between the operator controls and the bottom of the rigid frame.

11. The loader apparatus as set forth in claim 7 wherein the rigid frame comprises a lower portion and an upper portion attached to the lower portion, the first linkage, the second linkage and the actuator each being pivotally attached to the lower portion, the upper portion supporting the control station.

12. The loader apparatus as set forth in claim 7 wherein the rigid frame comprises a lower frame and an upper frame, the control station being attached to the upper frame.

13. The loader apparatus as set forth in claim 7 wherein the rigid frame incorporates a single weldment.

14. A loader apparatus for standing or walk-behind operator control and comprising: a loader adapted to carry a tool, the loader being moveable between a down position and a vertically raised position, the loader comprising: a first arm; a second arm; and at least one cross-member that extends from the first arm to the second arm; a loader support for supporting the loader, the loader support having a first side and a second side, the loader being free from direct attachment to the loader support; a linkage pivotally attached to the first side of the loader support and pivotally attached to the loader; an actuator pivotally attached to the first side of the loader support and pivotally attached to the loader; and a control station having operator controls for propelling the loader apparatus forward and for raising and lowering the loader, the control station being mounted toward a rear of the loader apparatus, each cross-member being disposed forward of the control station in the vertically raised position.

15. The loader apparatus as set forth in claim 14 further comprising an attachment plate for removably attaching a tool to the loader apparatus, the cross member being spaced from the attachment plate.

16. The loader apparatus as set forth in claim 14 wherein the loader support comprises a lower frame and an upper frame, the control station being attached to the upper frame.

17. The loader apparatus as set forth in claim 14 wherein the loader support incorporates a single weldment.

18. A loader apparatus for standing or walk-behind operator control and comprising: a loader adapted to carry a tool; a loader support for supporting the loader, the loader support having a first side and a second side, the loader being free from direct attachment to the loader support; a linkage pivotally attached to the first side of the loader support at a first pivot point and pivotally attached to the loader at a second pivot point; an actuator pivotally attached to the first side of the loader support at a third pivot point and pivotally attached to the loader at a fourth pivot point; and a drive mechanism for propelling the loader apparatus over a supporting surface, the drive mechanism having a drive shaft defining a rotational axis R, the rotational axis R and a bottom of the first side of the loader support being separated by a vertical distance D5, the loader support comprising a forward-most pivot point with the first pivot point or the third pivot point being the forward-most pivot point, a vertical distance between the rotational axis R and the forward-most pivot point being less than 0.75 D5.

19. The loader apparatus as set forth in claim 18 wherein the loader support comprises a lower frame and an upper frame, the loader apparatus further comprising a control station having operator controls for propelling the loader apparatus forward and for raising and lowering the loader, the control station being attached to the upper frame.

20. The loader apparatus as set forth in claim 18 wherein the loader support incorporates a single weldment.

21. The loader apparatus as set forth in claim 18 wherein the linkage is a first linkage, the loader apparatus comprising a second linkage pivotally attached to the first side of the loader support at a fifth pivot point and pivotally attached to the loader at a sixth pivot point, the loader apparatus having a bottom at which the drive mechanism contacts the supporting surface, the rotational axis R and the bottom of the loader apparatus being separated by a vertical distance D1, the rotational axis R and each of the first, third and fifth pivot points being separated by a vertical distance, the vertical distance between the rotational axis R and the first pivot point being less than 1.5 times D1, the vertical distance between the rotational axis R and the third pivot point being less than 1.5 times D1, and the vertical distance between the rotational axis R and the fifth pivot point being less than 1.5 times D1.

22. The loader apparatus a set forth in claim 18 wherein the loader apparatus has a bottom at which the drive mechanism contacts the supporting surface, the rotational axis R and the bottom of the loader apparatus being separated by a vertical distance D1, the rotational axis R and each of the first and third pivot points being separated by a vertical distance, the loader support comprising a forward-most pivot point with the first pivot point or the third pivot point being the forward-most pivot point, the vertical distance between the rotational axis R and the forward-most pivot point being less than 1.5 times D1.

23. A loader apparatus for standing or walk-behind operator control and comprising: a machine structure comprising a mainframe and an upper frame, the machine structure defining a barrier guard; a control station having operator controls toward a rear of the loader apparatus; an actuator pivotally attached to the mainframe; a linkage pivotally attached to the mainframe; and a loader adapted to carry a tool, the loader being moveable between a down position and a vertically raised position, the linkage being pivotally attached to the loader at a linkage pivot point, wherein, as the loader travels from the down position to the vertically raised position, the linkage pivot point is (1) disposed within the barrier guard and/or (2) disposed forward of the barrier guard.

24. The loader apparatus as set forth in claim 23 wherein, in the down position, the linkage pivot point is disposed within the barrier guard.

25. The loader apparatus as set forth in claim 23 wherein the linkage is a rear linkage and the linkage pivot point is a rear linkage pivot point, the loader apparatus further comprising a front linkage, the front linkage being pivotally attached to the loader at a front linkage pivot point, wherein, in the down position, the front linkage pivot point is (1) disposed within the barrier guard and/or (2) disposed forward of the barrier guard.

26. The loader apparatus as set forth in claim 25 wherein the actuator is pivotally attached to the loader at an actuator pivot point, wherein, in the down position, the actuator pivot point is (1) disposed within the barrier guard and/or (2) disposed forward of the barrier guard.

27. The loader apparatus as set forth in claim 26 wherein the mainframe has a first side and a second side, the rear linkage, actuator and front linkage each being pivotally attached to the first side of the mainframe.

28. The loader apparatus as set forth in claim 23 wherein the loader is free from direct attachment to the mainframe.

29. A loader apparatus comprising: a loader adapted to carry a tool, the loader being moveable between a down position and a vertically raised position; a loader support for supporting the loader, the loader support having a first side and a second side, the loader being free from direct attachment to the loader support; a linkage pivotally attached to the first side of the loader support at a linkage pivot point; an actuator pivotally attached to the first side of the loader support at an actuator pivot point; and a control station free from attachment to the loader support.

30. The loader apparatus as set forth in claim 29 further comprising a drive mechanism for propelling the loader apparatus over a supporting surface, the drive mechanism having a drive shaft defining a rotational axis R, the rotational axis R and a bottom of the first side of the loader support being separated by a vertical distance D5, the loader support comprising a forward-most pivot point with linkage pivot point or actuator pivot point being the forward-most pivot point, a vertical distance between the rotational axis R and the forward-most pivot point being less than twice D5.

31. The loader apparatus as set forth in claim 29 wherein the linkage is a first linkage and the linkage pivot point is a first linkage pivot point, the loader apparatus further comprising a second linkage pivotally attached to the loader support at a second linkage pivot point.

32. The loader apparatus as set forth in claim 29 wherein the loader support comprises a lower frame and an upper frame.

33. The loader apparatus as set forth in claim 29 wherein the loader support incorporates a single weldment.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0010] FIG. 1 is a perspective view of a compact tool carrier with the loader in a down position;

[0011] FIG. 2 is a side view of the compact tool carrier with the loader in a down position;

[0012] FIG. 3 is a side view of the compact tool carrier with the loader in a raised position;

[0013] FIG. 4 is a perspective view of a mainframe of the compact tool carrier;

[0014] FIG. 5 is a side view of the mainframe and loader of the compact tool carrier;

[0015] FIG. 6 is a cross-section side view of the mainframe; and

[0016] FIG. 7 is an exploded perspective view of the mainframe and an upper frame of the compact tool carrier.

[0017] Corresponding reference characters indicate corresponding parts throughout the drawings.

DETAILED DESCRIPTION

[0018] An embodiment of a compact tool carrier is generally referred as “5” in FIG. 1. The compact tool carrier 5 includes a loader 8 supported by a mainframe 10. The loader 8 includes an attachment plate 12 for interchangeably attaching any one of a number of tools (not shown). In this regard, such interchangeable tools do not form part of the compact tool carrier 5 unless stated otherwise. The attachment plate 12 is connected to an actuator 14 for tilting of tools connected to the attachment plate 12. The loader 8 has a first arm 15a and a second arm 15b generally opposite the first arm 15a. Each arm 15a, 15b may be a single weldment or may include various components attached by fasteners (e.g., nuts and bolts). The first and second arms 15a, 15b each include a bracket portion 17a, 17b (FIG. 1) for fastening various linkages.

[0019] As used herein, “compact tool carrier” refers to machines that are self-propelled and are capable of carrying interchangeable equipment and that generally have a mass (not including the interchangeable tool) of less than about 1500 kg (about 3307 lb). Use of the term “compact tool carrier” herein is intended to exclude full size skid steers (e.g., seat-operated units) due to a large variation in weight, complexity and size. In some embodiments, the compact tool carrier 5 meets the definition of a compact tool carrier provided in ISO 6165 (2012) and SAE J2752 set forth above, both standards being incorporated herein by reference for all relevant and consistent purposes.

[0020] The compact tool carrier 5 includes a longitudinal axis A that is parallel to the direction of travel of the carrier (i.e., parallel to its length). The compact tool carrier 5 is generally longitudinally symmetrical (i.e., relative to the longitudinal axis A) in that several components have a corresponding component with the same function opposite the component (i.e., across the axis A). Corresponding components of the pair may be indicated herein by use of a reference number followed by “A” and “B” and may be referred to as a “first” component and a “second” component, respectively. While the compact tool carrier 5 may be described herein with reference to the components of one side of the compact tool carrier 5, any component designated by “A” or “B” herein or shown in FIGS. 1-7 includes a corresponding component with the same function opposite the component.

[0021] The compact tool carrier 5 includes a drive mechanism 18 attached to the mainframe 10. In the illustrated embodiment, the drive mechanism 18 is directly mounted (i.e., connected without intermediary parts) to the mainframe 10 by way of drive sprocket 22 connected to a hub 26 (FIG. 2). The hub 26 is attached to a shaft (not shown) that extends through a drive opening 30 (FIG. 4) of the mainframe 10. The sprocket 22, hub 26 and shaft (not shown) rotate about a rotational axis R (FIG. 5). As shown, the drive mechanism 18 includes tracks 34. In other embodiments, the drive mechanism 18 includes wheels.

[0022] The compact tool carrier 5 includes a control station 36 (FIG. 1) which may include controls (not all controls being shown) for propelling the compact tool carrier 5 forward and/or for raising and lowering the loader 8. The control station 36 may be mounted toward the rear of the compact tool carrier 5 (i.e., opposite the attachment plate 12) and is generally adapted to allow for standing or walk-behind operation. As used herein, “standing operation” generally refers to operation in which the operator stands on a platform attached to the compact tool carrier while “walk-behind operation” generally refers to operation in which the operator stands on the surface supporting the compact tool carrier 5. In the illustrated embodiment, the compact tool carrier 5 includes an operator platform 37 (FIG. 2).

[0023] In embodiments in which the compact tool carrier 5 includes an operator platform 37 for standing operation, the difference between the height of the control station 36 (e.g., as measured from the highest control for operating the loader or propelling the apparatus forward) and the platform 37 may be at least about 90 cm (e.g., from about 90 cm to about 130 cm). In embodiments in which the operator walks behind the compact tool carrier 5, the control station 36 may be at least about 90 cm (e.g., from about 90 cm to about 130 cm) from the surface supporting the compact tool carrier. Such a range generally complies with the zones of comfort and reach for controls in earth-moving equipment set forth in ISO 6682 (2008) as determined from the physical dimensions of operators and minimum operator space envelope as set forth in ISO 3411 (2007), both of which are incorporated herein by reference for all relevant and consistent purposes.

[0024] As stated in SAE J2752, incorporated herein by reference, the machine structure around the operator's area may be part of a barrier guard. In the illustrated embodiment, the control station 36 is attached to an upper frame 39 (FIG. 7) that is attached and supported by the mainframe 10. The upper frame 39 and mainframe 10 define the machine structure around the operator's area, wherein the perimeter of the machine structure, defined by the projection of the profile onto a vertical plane passing through the longitudinal axis, forms a barrier guard as shown in FIGS. 2 and 3. In other embodiments, rather than being integrated as one unit in the compact tool carrier 5, the control station 36 is separate from the body (e.g., mainframe) of the carrier and is operated remotely. In such embodiments, the control station 36 may be wired or may operate wirelessly to propel the carrier 5 and/or raise and lower the loader 8.

[0025] The mainframe 10 includes a first side 38a and a second side 38b generally opposite the first side 38a. As used herein, the term “mainframe” generally refers to a single weldment to which the loader 8 is attached, optionally through one or more pivotal linkages. The mainframe 10 includes bracket portions 40a, 40b (FIG. 4) through which various pivot linkages are attached. In the illustrated embodiment, the engine (not shown) and the drive mechanism 18 comprising tracks or wheels are directly connected to the mainframe 10.

[0026] The first loader arm 15a is pivotally connected to the first side 38a of the mainframe 10, and the second loader arm 15b is pivotally connected to the second side 38b of the mainframe 10. The loader arms 15a, 15b and sides 38a, 38b of the mainframe 10 each include three pivot points for pivoting the loader 8 relative to the mainframe 10. The first side 38a of the mainframe 10 includes a forward pivot point P.sub.1 (FIG. 5) a rear pivot point P.sub.3 and a central pivot point P.sub.2 between the forward pivot point P.sub.1 and the rear pivot point P.sub.3. Similarly, the first arm 15a includes a forward pivot point P.sub.4, a rear pivot point P.sub.6, positioned within the barrier guard of the perimeter of the machine structure as shown in FIGS. 2 and 3, and a central pivot point P.sub.5 between the forward pivot point P.sub.4 and the rear pivot point P.sub.6. The compact tool carrier 5 includes a first forward linkage 46a attached to the first side 38a of the mainframe 10 at its forward pivot point P.sub.1 and attached to the first arm 15a at its forward pivot point P.sub.4. A first rear linkage 50a is attached to the first side 38a of the mainframe 10 at its rear pivot point P.sub.3 and is attached to the first arm 15a of the loader 8 at its rear pivot point P.sub.6. While the carrier 5 is shown with two loader linkages 46a, 50a on each side of the carrier 5, in other embodiments the carrier 5 includes a single linkage.

[0027] An actuator 54, shown as a hydraulic cylinder, is attached to the first side 38a of the mainframe 10 at its center pivot point P.sub.2 and is attached to the loader arm 15a at its center pivot point P5 to raise the loader 8. The compact tool carrier 5 may include a single actuator 54, or, as in other embodiments, a second actuator (not shown) is connected to the second side 38b (FIG. 4) of the mainframe 10 and the second arm 15b (FIG. 1). The actuator 54 is powered to raise the loader 8 and, in some embodiments, is also powered to lower the loader 8 (as opposed to a one-way actuator lowered by gravity alone).

[0028] The second side 38b (FIG. 4) of the mainframe 10 may include a forward pivot point and a rear pivot point to which a second forward linkage 46b (FIG. 1) and second rear linkage (not shown) are respectively attached. The second arm 15b may also include a forward pivot point and rear pivot point to which the second forward linkage 46b and second rear linkage are attached. In embodiments in which the compact tool carrier 5 includes a second actuator (not shown), the second side 38b of the mainframe 10 includes a central pivot point between its forward pivot point and its rear pivot point, and the second arm 15b also includes a central pivot point between its forward pivot point and its rear pivot point. The second cylinder may be attached to the central pivot point of the second side 38b of the mainframe 10 and the central pivot point of the second arm 15b.

[0029] In some embodiments, the first and second ends 38a, 38b of the mainframe 10 and the first and second loader arms 15a, 15b do not include more than three pivot points at which the mainframe 10 and loader 8 pivot relative to each other. While the actuator 54 is shown as being attached between the other two linkages 46a, 50a, in other embodiments the actuator 54 is forward to both linkages 46a, 50a or rearward to both linkages 46a, 50a. Further, each side of the carrier 5 having an actuator 54 may include a single linkage rather than two linkages.

[0030] In some embodiments, the mainframe 10 is characterized by a relatively low profile (i.e., the pivot points are positioned relatively low on the mainframe allowing its height to be reduced). The rotational axis R (FIG. 5) and the bottom of the compact tool carrier 5 (FIG. 2) are separated by a distance D1. Generally, the bottom of the compact tool carrier 5 corresponds to the point at which the drive mechanism 18 contacts the surface supporting the compact tool carrier 5. The rotational axis R and the forward pivot point P.sub.1 of the first side 38a of the mainframe 10 are separated by a vertical distance D2. The rotational axis R and the rear pivot point P.sub.3 are separated by a vertical distance D3. The rotational axis R and the central pivot point P.sub.2 are separated by a vertical distance D4. Each of D2, D3 and D4 is less than about 1.5 times D1 (1.5×D1). In some embodiments, each of D2, D3 and D4 is less than D1 or even less than about 0.75 times D1 (0.75×D1).

[0031] The mainframe 10 profile may also be expressed relative to the distance D5 between the rotational axis R (FIG. 5) and the bottom 57 of the mainframe 10. Each of D2, D3 and D4 is less than about twice D5 (2×D5). In some embodiments, each of D2, D3 and D4 is less than about 1.75 times D5 (1.75×D5) or less than about 1.5 times D5 (1.5×D5). P2 and P3 may be relatively lower than P1 and their distances D3, D4 from the rotational axis R may be even less than about 1.25 times D5 (1.25×D5). The distance D6 between the top 59 of the first side 38a of the mainframe 10 and the highest pivot point (P.sub.1 in the illustrated embodiment), is less than about 1.5 times D5, less than about D5 or less than about 0.75 times D5.

[0032] The second side 38b (FIG. 1) of the mainframe 10 may have a similar pivot point arrangement. The rotational axis R and the forward pivot point of the second side 38b are separated by a vertical distance D2′ (not shown). The rotational axis R and the rear pivot point of the second side are separated by a vertical distance D3′ (not shown). The rotational axis R and the central pivot point (if any) of the second side 38b of mainframe 10 are separated by a vertical distance D4′ (not shown). Each of D2′, D3′ and D4′ is less than about 1.5 times D1 (1.5×D1) or less than D1 or even less than about 0.75 times D1 (0.75×D1). The rotational axis R and the bottom of the second side 38b of the mainframe 10 are separated by a vertical distance D5′ (not shown). Each of D2′, D3′ and D4′ is less than twice D5′ (2×D5′) or less than about 1.75 times D5′ (1.75×D5′) or less than about 1.5 times D5′ (1.5×D5′). D3′ and D4′ may be even less than about 1.25 times D5′ (1.25×D5′). The distance D6′ between the top of the second side 38b of the mainframe 10 and the highest pivot point is less than about 1.5 times D5′, less than about D5′ or less than about 0.75 times D5′.

[0033] The compact tool carrier 5 includes an engine (not shown) for propelling the drive mechanism 18. As shown in FIG. 6, the engine may be mounted to an engine bracket 60 that forms part of the mainframe 10. The engine may drive a hydraulic pump that powers hydraulic motors (not shown) which drive the drive mechanism 18 (FIG. 1) and which provide hydraulic power to actuator 54. The mainframe 10 includes a reservoir 64 for storing and cycling of hydraulic fluid.

[0034] Compared to conventional compact tool carriers, embodiments of the compact tool carrier 5 described above have several advantages. By positioning the pivot points relatively low on the mainframe 10, the mass of the mainframe 10 and the resulting cost of the carrier 5 may be reduced. Further, such a low-profile mainframe 10 improves visibility for the operator and allows the center of gravity of the carrier 5 to be lowered which improves its stability. In embodiments in which the carrier 5 includes an actuator 54 (FIG. 5) for lifting the loader 8 that is disposed between forward linkage 46a and a rear linkage 50a on at least one side 38a, 38b of the mainframe 10, the loader 8 is characterized by an travel path in which the loader travels vertically rather than over a radial path. The vertical travel path of the loader 8 is more effective relative to conventional travel paths for compact tool carriers 5 as the carrier 5 may operate closer to other structures.

[0035] As used herein, the terms “about,” “substantially,” “essentially” and “approximately” when used in conjunction with ranges of dimensions, concentrations, temperatures or other physical or chemical properties or characteristics is meant to cover variations that may exist in the upper and/or lower limits of the ranges of the properties or characteristics, including, for example, variations resulting from rounding, measurement methodology or other statistical variation.

[0036] When introducing elements of the present disclosure or the embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” “containing” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. The use of terms indicating a particular orientation (e.g., “top”, “bottom”, “side”, etc.) is for convenience of description and does not require any particular orientation of the item described.

[0037] As various changes could be made in the above constructions and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawing[s] shall be interpreted as illustrative and not in a limiting sense.