EXTRUDED ELASTOMER FEATHER-EDGED CRENULATED GRIP TAPES
20200254672 ยท 2020-08-13
Inventors
Cpc classification
B29C48/92
PERFORMING OPERATIONS; TRANSPORTING
B29C48/022
PERFORMING OPERATIONS; TRANSPORTING
B29C48/0012
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C48/00
PERFORMING OPERATIONS; TRANSPORTING
B29C48/92
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A crenulated extruded elastomer tape and a method for producing said extruded elastomer tape is provided, which includes an extruded elastomer tape having crenulated cleavages extending along the width of the tape and the tape having feather-edges. The tape, when attached to an object, increases grip and reduces vibration transfer between the object and a person's hand or hands. The crenulated cleavages may also move relative to the object, but not the person's hand or hands, eliminating kinetic friction on the person's hand or hands Potential uses for the tape may be attaching the tape to sports equipment, tools or walking aides.
Claims
1. An extruded crenulated elastomer tape, comprising: a tape composed of an elastomer extruded from a die having an elongate slit which tapers down to feathered edges; said tape having a first side and a second side opposite to said first side; wherein said tape has crenulated cleavages extending along the width of said tape; and wherein said tape has feather-edges thinner than a middle portion of the tape.
2. The extruded crenulated elastomer tape of claim 1 wherein said elastomer has a durometer between Shore 35-A and Shore 90-A.
3. The extruded crenulated elastomer tape of claim 1 wherein said elastomer is one of polyurethane, a polyolefin or one of the six generic classes of commercial thermoplastic or thermorubber elastomers.
4. The extruded crenulated elastomer tape of claim 1 wherein said tape has small ridges which extend along the width of the tape in the same general direction as said crenulated cleavages of different controlled dimensions.
5. The extruded crenulated elastomer tape of claim 1 wherein said feather-edges on both sides of said tape are curved toward one of said first side or said second side.
6. The extruded crenulated elastomer tape of claim 1 wherein said tape is attached to an object and a person grips said tape, said person's grip of said object increases compared to said object without said tape.
7. The extruded crenulated elastomer tape of claim 1 wherein said tape is attached to an object and a person grips said tape, said tape reduces vibration transfer between said object and said person's hand or hands.
8. The extruded crenulated elastomer tape of claim 1 wherein said tape is attached to an object and a person grips said tape, said crenulated cleavages do not move relative to said person's hand or hands and said crenulated cleavages move relative to said object.
9. The extruded crenulated elastomer tape of claim 1 wherein said tape contains phosphorescence or photoluminescence material such that said tape is phosphorescent of photoluminescent.
10. The extruded crenulated elastomer tape of claim 9 wherein said phosphorescent material is alkaline aluminate and rare earth ions.
11. The extruded crenulated elastomer tape of claim 1 wherein said tape contains fluorescent material such that said tape is fluorescent.
12. The extruded crenulated elastomer tape of claim 1 wherein said tape contains reflective particles such that said tape is reflective.
13. The extruded crenulated elastomer tape of claim 12 wherein said reflective particles are aluminum flakes.
14. A method for extruding a crenulated elastomer tape, crenulated elastomer tape comprising: an elastomer; an extruder able to extrude at least one elastomer; said extruder being configured such that the speed of extrusion and temperature of extrusion are controllable; a die with a hole able to extrude an elastomer; said hole being shaped to extrude a tape with feather-edges; said method comprising the steps of: extruding said elastomer through said die using said extruder, while controlling the speed of extrusion and temperature of extrusion such that said elastomer vibrates while being extruded such that a crenulated elastomer tape is extruded, said crenulated elastomer tape characterized by having crenulated cleavages extending along the width of said tape between said feather-edges.
15. The method of claim 14, wherein said extrusion speed and said extrusion temperature of said extruder are controlled such that said extruder extrudes smooth feather-edged tape using the same die and elastomer.
16. The method of claim 14, wherein said elastomer has a durometer between Shore 35-A and Shore 90-A.
17. The method of claim 14, wherein said elastomer is any one of polyurethane, a polyolefin or one of the six generic classes of commercial thermoplastic or thermorubber elastomers.
18. The method of claim 14, wherein said tape has small ridges which extend along the width of the tape in the same general direction as said crenulated cleavages of different controlled dimensions.
19. The method of claim 14, wherein said feather-edges on both sides of said tape are curved toward one of said first side or said second side.
20. The method of claim 14, wherein said tape is attached to an object and a person grips said tape, said person's grip of said object increases compared to said object without said tape.
21. The method of claim 14, wherein said tape is attachable to an object and when a person grips said tape, said tape reduces vibration transfer between said object and said person's hand or hands.
22. The method of claim 14, wherein said tape is attached to an object and a person grips said tape, said crenulated cleavages do not move relative to said person's hand or hands and said crenulated cleavages move relative to said object.
23. The method of claim 14, wherein said elastomer is extruded with a phosphorescence or photoluminescence materials mixed therewith so that said tape contains phosphorescence or photoluminescence material such that said tape is phosphorescent of photoluminescent.
24. The method of claim 23, wherein said phosphorescent material is any one of alkaline aluminate and rare earth ions.
25. The method of claim 14, wherein said elastomer is extruded with a fluorescent material mixed therewith such that said tape contains fluorescent material s0 that said tape is fluorescent.
26. The method of claim 14, wherein said elastomer is extruded with reflective particles mixed therewith so that said tape contains reflective particles such that said tape is reflective.
27. The method of claim 26 wherein said reflective particles are aluminum flakes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present disclosure will be more fully understood from the following detailed description thereof taken in connection with the accompanying drawings, which form part of this application, and in which:
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DETAILED DESCRIPTION
[0039] The materials described herein are directed, in general, to extruded elastomer grip tapes and more specifically to extruded elastomer grip tapes with crenulated cleavages to improve grip and to reduce vibration transfer. Although embodiments of the present invention are disclosed herein, the disclosed embodiments are merely exemplary and it should be understood that the invention relates to many alternative forms, including different shapes and sizes. Furthermore, the Figures are not drawn to scale and some features may be exaggerated or minimized to show details of particular features while related elements may have been eliminated to prevent obscuring novel aspects. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting but merely as a basis for the claims and as a representative basis for enabling someone skilled in the art to employ the present invention in a variety of manners.
[0040] As used herein, the terms comprises, comprising, includes and including are to be construed as being inclusive and open ended, and not exclusive. Specifically, when used in this specification including claims, the terms comprises, comprising, includes and including and variations thereof mean the specified features, steps or components are included. These terms are not to be interpreted to exclude the presence of other features, steps or components.
[0041] As used herein, the terms about and approximately, when used in conjunction with ranges of dimensions, compositions of mixtures or other physical properties or characteristics, is meant to cover slight variations that may exist in the upper and lower limits of the ranges of dimensions so as to not exclude embodiments where on average most of the dimensions are satisfied but where statistically dimensions may exist outside this region. It is not the intention to exclude embodiments such as these from the present invention.
[0042] As used herein the phrase crenulated or crenulated elastomer tape refers to the elastomer material having irregular wavy ridges or foliations on one or both sides of the tape with feathered edges in which the thickness of the tape decreases from a maximum thickness down the middle of the tape but tapers off in the transverse direction to very thin edges.
[0043] The extruded elastomer grip tape of the present disclosure, an embodiment of which is shown in
[0044] A top view of the crenulated tape 10 is shown in
[0045] The curved shape of the crenulated tape 10 is shown in
[0046] An alternative embodiment of a crenulated tape is shown generally at 30 in
[0047] Another alternative embodiment of the extruded elastomer grip tape of the present disclosure may contain a phosphorescent material which improves the visibility of the tape in dark environments. Adding phosphorescent material or photoluminescent pigments to the elastomer results in light emission for up to 20 hours. The phosphor colors may include light yellow, light green, light white, red, orange, green and blue. The above-mentioned phosphorescent pigments are non-toxic, non-radioactive, and consist of alkaline aluminate, activated by rare earth ions. This feature is compatible with all embodiments of the tape disclosed herein.
[0048] The addition of a small amount of fluorescent material significantly enhances the brightness of light emission, particularly under poor, but not dark light conditions. This feature is compatible with all embodiments of the tape disclosed herein.
[0049] Another alternative embodiment of the extruded elastomer grip tape of the present disclosure may include a small percentage of glitter niblets, which are small flakes of reflective material bound to the surface of the tape, which gives the tape a reflective characteristic. In a specific embodiment of the extruded elastomer grip tape, the tape may contain aluminum glitter niblets. One skilled in the art will appreciate that reflective plastic particles, other metal flakes or any other reflective material may be incorporated into the tape. This feature is compatible with all embodiments of the crenulated tape disclosed herein.
[0050] The extruded elastomer grip tape of the present disclosure is manufactured by extrusion of an elastomer in a durometer range of Shore 35-A to 90-A, regulated through a die 40, shown in
[0051] The tape is formed using an extruder able to extrude an elastomer wherein the speed of extrusion and temperature of extrusion are controlled. The extrusion speed and temperature may also be controlled. The tape produced by extruding elastomer through the die 40 using the extruder, while controlling the speed of extrusion and temperature of extrusion and the take-off speed such that the elastomer vibrates while being extruded through the die 40 with feather-edges 44. This process extrudes an elastomer tape with feather-edges and crenulated cleavages, the crenulated cleavages form due to the vibrations of the elastomer while being extruded through the die 40. In a non-limiting example, the degree of crenulation may be controlled by varying the processing parameters during extrusion such as the aforementioned controlling the speed of extrusion and temperature of extrusion and the take-off speed to vary the amount of vibration and hence degree of crenulation.
[0052] A smooth elastomer feather-edged crenulated tape may also be produced using the above-mentioned process, but where the speed of extrusion and temperature of extrusion are configured such that a smooth non-crenulated elastomer feather-edged tape is produced.
[0053] The variation in the properties of the extruded elastomer grip tape of the present disclosure as a result of changes in material, extrusion speed and temperature is shown in the top view of
[0054] While the present crenulated tape has been disclosed above as being produced by extrusion, it will be understood it may also be produced using injection molding. Specifically one skilled in the art will appreciate that similar crenulated tapes with feather-edges may be produced using injection molding or blow molding using appropriate elastomers and moulds.
[0055] Polyurethane is a preferred thermoplastic material for production of the present crenulated tapes because of its durability and tensile strength, followed by a polyolefin or one of the six generic classes of commercial thermoplastic elastomers or thermoplastic rubber compounds such as Dynaflex and Kraton.
[0056] One skilled in the art will appreciate that all embodiments of the extruded elastomer grip tape of the present disclosure are recyclable. The extruded elastomer grip tape of the present disclosure may be wrapped around an object that is grasped by a person. The tape improves grip of an object due to the crenulated cleavages and ridges and the tape reduces vibration transferred from the object to the person grasping the object.
[0057] An example use of the extruded elastomer grip tape of the present disclosure being wrapped around an object is shown in
[0058] A further benefit of the extruded elastomer grip tape of the present disclosure is that the non-uniformity of the crenulated cleavages creates a unique and identifiable pattern of crenulated cleavages when wrapped around an object. For example, baseball players using a bat 62 with tape 60 wrapped around it have been able to identify where to grip the bat 62 based on the feeling of the grip in the player's hands. Specifically, the player may memorize the unique pattern of crenulated cleavages where he or she grips the bat 62.
[0059] Additionally, the tension in the extruded elastomer grip tape of the present disclosure when wrapped around an object will reinforce the object. The tension is approximately 5 to 25 lbs per wrap. With regard to the embodiment shown in
[0060] Additionally, when wrapped around an object, air pockets are formed between the crenulated cleavages and the object. With regard to
[0061] A further example of a use of the extruded elastomer grip tape of the present disclosure is shown in
[0062] The blister reducing property of tape 80 is also applicable to walking aides such as canes and walkers, as shown in
[0063] Another exemplary use of the extruded elastomer grip tape of the present disclosure is shown in
[0064] The extruded elastomer grip tape of the present disclosure in its flat grit-textured non-skid/non-slip version may also be fixed to flat surfaces using an adhesive like double-sided tape of a width slightly narrower than the feather-edged tape. The tape may be used to improve grip on flat surfaces and the feather-edges enable the tape to be fixed virtually seamlessly to the flat surface eliminating the possibility of the edge being peeled or curled up due to wear/use.
[0065] The extruded elastomer grip tape of the present disclosure may also be used as an indicator or marker. Specifically, crenulated cleavages provide an easily identifiable texture. Also, phosphorescent embodiments of the extruded elastomer grip tape of the present disclosure may be used as a visual indicator.
[0066] The extruded smooth elastomer feather-edged tape of the present disclosure is non-slip.
[0067] A phosphorescent embodiment of the extruded smooth elastomer feather-edged tape may be used as an indicator which can be applied to smooth surfaces such as floors and walls. The smooth elastomer feather-edged tape may be fixed to a surface using an adhesive material such as double-sided tape or caulking. The curved profile of the feather-edges forms a virtually waterproof seal around the adhesive. The feather-edges are also flush with the surface such that objects moving along the surface do not catch on the edge and damage the tape or the adhesive bond.
[0068] The tape may also be fixed to flat surfaces with fasteners such as screws. In an exemplary use, a phosphorescent embodiment of the extruded smooth elastomer feather-edged tape is fixed to a wooden dock using two screws, one at each end of the length of tape. The tape is first screwed to the dock at one end then it is screwed to the dock at the other end such that the tape is taught and follows a straight line between the two screws.
[0069] A phosphorescent embodiment of the extruded smooth elastomer feather-edged tape may also be used as an indicator which can be strung between two posts such that the tape forms a taught streamer between the two posts. The feather-edges of the tape have interesting aerodynamic properties such that airflow over the tape interacts with the feather-edges which causes the tape to twist, increasing elastic potential energy in the tape, until the airflow cannot further twist the tape. When the airflow is unable to further twist the tape, the tape untwists and then the airflow will twist the tape in the opposite direction of rotation. This twisting and the phosphorescent properties of the tape result in an indicator which is easily visible. One specific exemplary use of the tape as a twisting indicator is as a driveway marker, shown in
[0070] A phosphorescent embodiment of the extruded smooth elastomer feather-edged tape may also be used as an emergency light source, as shown in
[0071] In summary, in an embodiment, the present disclosure provides an extruded crenulated elastomer tape, comprising a tape composed of an elastomer extruded from a die having an elongate slit which tapers down to feathered edges, the tape having a first side and a second side opposite to the first side; wherein the tape has crenulated cleavages extending along the width of the tape, and wherein the tape has feather-edges thinner than a middle portion of the tape.
[0072] In an embodiment the present disclosure provides a method for extruding a crenulated elastomer tape, crenulated elastomer tape comprising: an elastomer, an extruder able to extrude at least one elastomer, the extruder being configured such that the speed of extrusion and temperature of extrusion are controllable, a die with a hole able to extrude an elastomer, and hole being shaped to extrude a tape with feather-edges. The method comprising the steps of: extruding said elastomer through the die using the extruder, while controlling the speed of extrusion and temperature of extrusion such that said elastomer vibrates while being extruded such that a crenulated elastomer tape is extruded, said crenulated elastomer tape characterized by having crenulated cleavages extending along the width of said tape between said feather-edges.
[0073] In an embodiment the extrusion speed and said extrusion temperature of said extruder are controlled such that said extruder extrudes smooth feather-edged tape using the same die and elastomer.
[0074] In an embodiment the elastomer has a durometer between Shore 35-A and Shore 90-A.
[0075] In an embodiment the elastomer is one of polyurethane, a polyolefin or one of the six generic classes of commercial thermoplastic or thermorubber elastomers.
[0076] In an embodiment the tape has small ridges which extend along the width of the tape in the same general direction as the crenulated cleavages of different controlled dimensions.
[0077] In an embodiment the feather-edges on both sides of the tape are curved toward one of the first side or the second side.
[0078] In an embodiment the tape is attached to an object and a person grips said tape, the person's grip of the object increases compared to the object without the tape.
[0079] In an embodiment the tape is attached to an object and when a person grips the tape, the tape reduces vibration transfer between the object and the person's hand or hands.
[0080] In an embodiment the tape is attached to an object and a person grips can grip the tape, and the crenulated cleavages do not move relative to person's hand or hands and said crenulated cleavages move relative to the object.
[0081] In an embodiment the tape contains phosphorescence or photoluminescence material such that the tape is phosphorescent of photoluminescent.
[0082] In an embodiment the phosphorescent material is alkaline aluminate and rare earth ions.
[0083] In an embodiment the tape contains fluorescent material such that the tape is fluorescent.
[0084] In an embodiment the tape contains reflective particles such that said tape is reflective.
[0085] In an embodiment the reflective particles are aluminum flakes.
[0086] The foregoing description of the preferred embodiments of the invention has been presented to illustrate the principles of the invention and not to limit the invention to the particular embodiment illustrated. It is intended that the scope of the invention be defined by all of the embodiments encompassed within the following claims and their equivalents.