HAND-HELD AND HAND-GUIDED RANDOM ORBITAL POLISHING OR SANDING POWER TOOL
20200254580 ยท 2020-08-13
Inventors
Cpc classification
B24B23/03
PERFORMING OPERATIONS; TRANSPORTING
B24B41/04
PERFORMING OPERATIONS; TRANSPORTING
B24B41/007
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention refers to a hand-held and hand-guided random orbital polishing or sanding power tool (1). The tool (1) comprises a static body (31), a motor (15), an eccentric element (17) driven by the motor (15) and performing a rotational movement about a first rotational axis (10), and a plate-like backing pad (9) connected to the eccentric element (17) in a manner freely rotatable about a second rotational axis (16). The first and second rotational axes (10, 16) extend essentially parallel to one another and are spaced apart from one another. In order to provide for a power tool (1) particularly quiet and low in vibrations, it is suggested that at least part of an external circumferential surface of the eccentric element (17) has an at least discrete rotational symmetry in respect to the first rotational axis (10); the power tool (1) comprises at least one first bearing (30) provided between the rotationally symmetric part of the external circumferential surface of the eccentric element (17) and the static body (31) of the power tool (1) so that the eccentric element (17) is guided in respect to the body (31) in a manner rotatable about the first rotational axis (10); and the power tool (1) comprises a mechanical gear arrangement (21) with at least two meshing gear wheels (27, 28, 29, 29.1, 29.2), wherein the gear arrangement (21) is provided functionally between a driving shaft (18) driven by the motor (15) and the eccentric element (17) and wherein at least one of the gear wheels (27) is attached to the eccentric element (17) in a manner adapted for transmitting torque to the eccentric element (17).
Claims
1. A power tool (1), including a hand-held and hand-guided random orbital polishing or sanding power tool (1), comprising a static body (31), a motor (15), an eccentric element (17) driven by the motor (15) and performing a rotational movement about a first rotational axis (10), and a plate-like backing pad (9) connected to the eccentric element (17) in a manner freely rotatable about a second rotational axis (16), wherein first and second rotational axes (10, 16) extend essentially parallel to one another and are spaced apart from one another, characterized in that at least part of an external circumferential surface of the eccentric element (17) has an at least discrete rotational symmetry in respect to the first rotational axis (10) so as to form a rotationally symmetric part of the eccentric element (17); the power tool (1) comprises at least one first bearing (30) provided between the rotationally symmetric part of the external circumferential surface of the eccentric element (17) and the static body (31) of the power tool (1) so that the eccentric element (17) is guided in respect to the static body (31) in a manner rotatable about the first rotational axis (10); and the power tool (1) comprises a mechanical gear arrangement (21) with at least two meshing gear wheels (27, 28, 29, 29.1, 29.2), wherein the mechanical gear arrangement (21) is provided functionally between a driving shaft (18) driven by the motor (15) and the eccentric element (17) and wherein at least one of the at least two meshing gear wheels (27) is attached to the eccentric element (17) in a manner adapted for transmitting torque to the eccentric element (17).
2. The power tool (1) according to claim 1, wherein the rotationally symmetric part of the external circumferential surface of the eccentric element (17) has a rotational symmetry in respect to a rotation about the first rotational axis (10) by any angle.
3. The power tool (1) according to claim 1, wherein the at least one first bearing (30) is a ball race.
4. The power tool (1) according to claim 1, wherein the at least one first bearing (30) comprises least two first bearings (30) provided between the rotationally symmetric part of the external circumferential surface of the eccentric element (17) and the static body (31) of the power tool (1), the at least two first bearings (30) being spaced apart from each other in a direction along the first rotational axis (10).
5. The power tool (1) according to claim 1, wherein the eccentric element (17) comprises a fulcrum pin (19) connected to the eccentric element (17) in a freely rotatable manner about the second rotational axis (16) and comprising an enlarged head portion (20) adapted for insertion into a respective recess (22) provided on a top surface of the plate-like backing pad (9) and for releasable attachment of the plate-like backing pad (9) to the fulcrum pin (19).
6. The power tool (1) according to claim 5, wherein the eccentric element (17) comprises at least one second bearing (37; 37.1, 37.2) provided between the eccentric element (17) and the fulcrum pin (19) so that the fulcrum pin (19) is guided in respect to the eccentric element (17) in a freely rotatable manner about the second rotational axis (16).
7. The power tool (1) according to claim 6, wherein the at least one first bearing (30) is located on the rotationally symmetric part of the external circumferential surface of the eccentric element (17) in such a manner so as to surround at least part of the at least one second bearing (37; 37.1, 37.2).
8. The power tool (1) according to claim 1, wherein the power tool (1) comprises a turbine attached to, or forming an integral part of, the eccentric element (17) on a side of the eccentric element (17) directed towards the backing pad (9) connected thereto.
9. The power tool (1) according to claim 1, wherein the power tool (1) comprises a counter weight (38) attached to or forming an integral part of the eccentric element (17) or the turbine on a side of the eccentric element (17) directed towards the plate-like backing pad (9) connected thereto.
10. The power tool (1) according to claim 1, wherein the mechanical gear arrangement (21) is designed as a planetary gear arrangement comprising a sun gear wheel (28). a ring gear wheel (29) and a plurality of planetary gear wheels (27) meshing the sun gear wheel (28) and the ring gear wheel (29), wherein the plurality of planetary gear wheels (27) is attached to the eccentric element (17) in a freely rotatable manner.
11. The power tool (1) according to claim 10, wherein the sun gear wheel (28) is attached to the driving shaft (18) in a torque proof manner or forms an integral part of the driving shaft (18), and the ring gear wheel (29) is attached to the static body (31) of the power tool (1) in a torque proof manner or the ring gear wheel (29) forms an integral part of the static body (31) of the power tool (1).
12. The power tool (1) according to claim 1, wherein the mechanical gear arrangement (21) comprises a first central gear wheel (28), a plurality of first pinion gear wheels (29.1) meshing the first central gear wheel (28), a plurality of second pinion gear wheels (29.2) each located coaxial to one of the plurality of first pinion gear wheels (29.1) and attached thereto in a torque proof manner or forming an integral part of the respective first pinion gear wheel (29.1), and a second central gear wheel (27) meshing the plurality of second pinion gear wheels (29.2), wherein the second central gear wheel (27) is attached to the eccentric element (17) in a torque proof manner or the second central gear wheel (27) forms an integral part of the eccentric element (17).
13. The power tool (1) according to claim 12, wherein the first central gear wheel (28) is attached to the driving shaft (18) in a torque proof manner or forms an integral part of the driving shaft (18), and each of the plurality of first pinion gear wheels (29.1) together with the plurality of second pinion gear wheel (29.2) are attached to the static body (31) of the power tool (1) in a freely rotatable manner.
14. The power tool (1) according to claim 1, wherein the mechanical gear arrangement (21) is designed as a bevel gear arrangement comprising a bevel pinion wheel (28) and a crown wheel (27) meshing the bevel pinion wheel (28), wherein the crown wheel (27) is attached to the eccentric element (17) in a torque proof manner or the crown wheel (27) forms an integral part of the eccentric element (17).
15. The power tool (1) according to claim 14, wherein the bevel pinion wheel (28) is attached to the driving shaft (18) in a torque proof manner or forms an integral part of the driving shaft (18).
16. The power tool (1) according to claim 2, wherein the at least one first bearing (30) is a ball race.
17. The power tool (1) according to claim 2, wherein the at least one first bearing (30) comprises at least two first bearings (30) provided between the rotationally symmetric part of the external circumferential surface of the eccentric element (17) and the static body (31) of the power tool (1), the at least two first bearings (30) being spaced apart from each other in a direction along the first rotational axis (10).
18. The power tool (1) according to claim 2, wherein the eccentric element (17) comprises a fulcrum pin (19) connected to the eccentric element (17) in a freely rotatable manner about the second rotational axis (16) and comprising an enlarged head portion (20) adapted for insertion into a respective recess (22) provided on a top surface of the plate-like backing pad (9) and for releasable attachment of the plate-like backing pad (9) to the fulcrum pin (19).
19. The power tool (1) according to claim 2, wherein the power tool (1) comprises a turbine attached to, or forming an integral part of, the eccentric element (17) on a side of the eccentric element (17) directed towards the backing pad (9) connected thereto.
20. The power tool (1) according to claim 2, wherein the power tool (1) comprises a counter weight (38) attached to or forming an integral part of the eccentric element (17) or the turbine on a side of the eccentric element (17) directed towards the plate-like backing pad (9) connected thereto.
Description
DETAILED DESCRIPTION OF THE BEST MODE OF THE INVENTION
[0031]
[0032] The power tool 1 shown in
[0033] The power tool 1 has a plate-like backing pad 9 rotatable about a first rotational axis 10. In particular, the backing pad 9 of the tool 1 shown in
[0034] The backing pad 9 is made of a rigid material, preferably a plastic material, which on the one hand is rigid enough to carry and support a tool accessory 12 for performing a desired work on a surface (e.g. polishing or sanding the surface of a vehicle body, a boat or an aircraft hull) during the intended use of the power tool 1 and to apply a force to the backing pad 9 and the tool accessory 12 in a direction downwards and essentially parallel to the first rotational axis 10, and which on the other hand is flexible enough to avoid damage or scratching of the surface to be worked by the backing pad 9 or the tool accessory 12, respectively. For example, in the case where the power tool 1 is a polisher, the tool accessory 12 may be a polishing material comprising but not limited to a foam or sponge pad, a microfiber pad, and a real or synthetic lambs' wool pad. In
[0035] The bottom surface of the backing pad 9 is provided with means for releasably attaching the tool accessory 12 thereto. The attachment means can comprise a first layer of a hook-and-loop fastener (or Velcro) on the bottom surface of the backing pad 9, wherein a top surface of the tool accessory 12 is provided with a corresponding second layer of the hook-and-loop fastener. The two layers of the hook-and-loop fastener may interact with one another in order to releasably but safely fix the tool accessory 12 to the bottom surface of the backing pad 9. Of course, with other types of power tools 1, the backing pad 9 and the tool accessory 12 may be embodied differently.
[0036] Now turning to the inside of the power tool 1 shown in
[0037] The present invention in particular refers to a special design of the eccentric element 17. In the prior art, the eccentric element 17 is fixedly attached to a drive shaft 25 in a torque proof manner. The drive shaft 25 is guided by one or more bearings in respect to a static body 31 (see
[0038] These drawbacks are overcome by the power tool 1 according to the present invention and its special eccentric element 17. In particular, at least one gear wheel 27 of the mechanical gear arrangement 21 is attached to the eccentric element 17 in such a manner that a torque can be transmitted to the eccentric element 17. The at least one gear wheel 27 may be attached to the eccentric element 17 in a torque proof manner coaxially in respect to the first rotational axis 10 or in a manner freely rotatable about a rotational axis extending parallel to and laterally displaced from the first rotational axis 10. In this manner, the gear arrangement 21 is integrated at least partially in the eccentric element 17 resulting in a particularly compact eccentric arrangement (comprising the eccentric element 17 and the mechanical gear arrangement 21) and consequently also in a very compact power tool 1, in particular having a flat construction. In the invention the drive shaft 25 of the prior art power tools 1 provided between the gear arrangement 21 and the eccentric element 17 is omitted.
[0039] Various embodiments of an eccentric arrangement are described in further detail hereinafter with reference to
[0040] According to the invention it is suggested that at least part of an external circumferential surface of the eccentric element 17 has an at least discrete rotational symmetry in respect to the first rotational axis 10; and that the power tool 1 comprises at least one first bearing 30 provided between the rotationally symmetric part of the external circumferential surface of the eccentric element 17 and the static body 31 of the power tool 1 (see
[0041] An important aspect of the present invention is to provide the eccentric element 17 of a random orbital power tool 1 with at least one separate bearing 30 for directly guiding the eccentric element 17 during its rotation about the first rotational axis 10. The bearing 30 can absorb the lateral forces directly from the rotating eccentric element 17 (including the backing pad 9, the tool accessory 12 and a counter weight connected thereto). This has the advantage that vibrations of the power tool 1 during its operation resulting from the eccentric element 17 (including the backing pad 9, the tool accessory 12 and a counter weight connected thereto) at high speeds (up to 12,000 rpm) can be significantly reduced. Preferably, the eccentric element 17 is provided with at least two bearings 30 spaced apart from each other in the direction of the first rotational axis 10, in particular located at opposite ends of the eccentric element 17 along the first rotational axis 10. The bearings 30 are preferably embodied as annular ball races. In particular, it is suggested that the two bearings 30 are inclined support bearings configured as an O-arrangement. This can increase the effective distance between two bearings 30 and allows absorption of larger tilting moments.
[0042] In order to allow a direct guiding of the eccentric element 17 by means of the bearings 30, at least that part of the external circumferential surface of the eccentric element 17, where the bearings 30 are provided, has an at least discrete rotational symmetry in respect to the first rotational axis 10. Preferably, the rotationally symmetric part of the external circumferential surface of the eccentric element 17 has a rotational symmetry in respect to a rotation about the first rotational axis 10 by any angle (so-called circular symmetry). This means that the rotationally symmetric part of the external circumferential surface of the eccentric element 17 has a cylindrical form, wherein the cylinder axis corresponds to the first rotational axis 10 of the eccentric element 17. The bearings 30 are provided on the cylindrical part of the eccentric element 17 and guide the eccentric element 17 in respect to the static body 31 (e.g. the housing or a separate chassis attached to the housing) of the power tool 1.
[0043] The eccentric element 17 comprises an eccentric seat 33 where a fulcrum pin 19 is inserted and guided in a freely rotatable manner about the second rotational axis 16. The fulcrum pin 19 comprises attachment means 20, e.g. an enlarged head portion, to which the backing pad 9 may be releasably attached. To this end, the recess 22 is provided in the top surface of the backing pad 9, wherein the internal circumferential form of the recess 22 corresponds to the external circumferential form of the attachment means 20. The fulcrum pin 19 has a threaded bore 36, into which a screw can be screwed after insertion of the attachment means 20 into the recess 22 of the backing pad 9, thereby releasably fixing the backing pad 9 to the fulcrum pin 19. Preferably, the eccentric element 17 comprises at least one second bearing 37 at the eccentric seat 33 and provided between the eccentric element 17 and the fulcrum pin 19 so that the fulcrum pin 19 is guided in respect to the eccentric element 17 in a freely rotatable manner about the second rotational axis 16. The second bearing 37 may also be embodied as an annular ball race.
[0044] At least one of the first bearings 30 is preferably located on the rotationally symmetric part of the external circumferential surface of the eccentric element 17 in such a manner that it surrounds at least part of the eccentric seat 33 and the second bearing 37, respectively. With other words, the first bearing 30 located towards the bottom of the eccentric element 17 and the second bearing 37 are located in the same horizontal plane. This provides for a particularly good and effective absorption of the lateral forces introduced into the eccentric element 17 by the backing pad 9 through the fulcrum pin 19, which is guided in the second bearing 37. A separate counterweight 38 may be provided on a side of the first rotational axis 10 opposite to the eccentric seat 33. The counterweight 38 may be an integral part of the eccentric element 17. Preferably, the counterweight 38 is a part separate from the eccentric element 17 and attached thereto, for example, by means of one or more screws (not shown).
[0045] According to another preferred embodiment shown in
[0046] According to yet another preferred embodiment of the invention shown in