BIDIRECTIONAL DC-DC CONVERTER, POWER CONDITIONER, AND DISTRIBUTED POWER SYSTEM
20180013291 · 2018-01-11
Assignee
Inventors
- Makoto OHASHI (Uji-shi, JP)
- Takeo NISHIKAWA (Kyoto-shi, JP)
- Takashi HYODO (Kusatsu-shi, JP)
- Isao FUJIHATA (Matsumoto-shi, JP)
- Masayuki SUETOMI (Yokohama-shi, JP)
- Masaaki SHIMIZU (Yokohama-shi, JP)
Cpc classification
H02J3/32
ELECTRICITY
H02J3/46
ELECTRICITY
Y02E10/56
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J3/38
ELECTRICITY
Abstract
A low-voltage circuit in a bidirectional DC-DC converter converts output AC power from a high-voltage circuit to DC power to charge a smoothing reactor and discharge the smoothing reactor, and includes an active snubber circuit including switching elements and each having a backward diode and a snubber capacitor. The snubber capacitor of the active snubber circuit has its one end connected to a drain end of the switching elements and has its other end connected to a node between a center tap of a high-frequency transformer and a smoothing reactor.
Claims
1. A bidirectional DC-DC converter, comprising: a primary converter circuit configured to convert power between direct current power flowing through a first input-output terminal of the bidirectional DC-DC converter and alternating current power flowing through a primary winding of a high-frequency transformer; and a secondary converter circuit configured to convert power between alternating current power flowing through a secondary winding of the high-frequency transformer and direct current power flowing through a second input-output terminal of the bidirectional DC-DC converter and convert alternating current power output from the primary converter circuit to direct current power, the secondary converter circuit including a first group of switching elements each including a backward diode and being connected to a secondary coil of the high-frequency transformer, the primary converter circuit and the secondary converter circuit allowing bidirectional conversion of power between the primary and secondary converter circuits, the secondary converter circuit further including an active snubber circuit including a second group of switching elements each including a backward diode and being connected in parallel and a snubber capacitor connected in series to the second group of switching elements, the snubber capacitor in the active snubber circuit having a first end connected to the second group of switching elements and a second end opposite to the first end and being connected to a center tap of the high-frequency transformer.
2. The bidirectional DC-DC converter according to claim 1, wherein the secondary converter circuit includes a smoothing capacitor connected between a positive terminal and a negative terminal at an input-output terminal of the secondary converter circuit, and a smoothing reactor functioning as an energy storage element and having a first end connected to the positive terminal and to the smoothing capacitor, the secondary winding of the high-frequency transformer includes a first secondary winding and a second secondary winding, a first end of the first secondary winding and a first end of the second secondary winding are connected to each other to form a center tap, and the center tap is connected to a second end of the smoothing reactor opposite to the first end, the first group of switching elements includes a first switching element and a second switching element, the second group of switching elements includes a third switching element and a fourth switching element, the first switching element has a drain connected to a source of the third switching element and to a second end of the first secondary winding opposite to the center tap, the second switching element has a drain connected to a source of the fourth switching element and a second end of the second secondary winding opposite to the center tap, the first switching element and the second switching element have sources connected to the negative terminal and to the smoothing capacitor, and the first end of the snubber capacitor is connected to drains of the third switching element and the fourth switching element, and the second end of the snubber capacitor opposite to the first end is connected to the center tap of the high-frequency transformer and to the second end of the smoothing reactor.
3. A power conditioner, comprising: the bidirectional DC-DC converter according to claim 1; a DC-DC converter configured to raise an output voltage from a direct current power source or a solar module, and input the voltage to the bidirectional DC-DC converter; and a bidirectional DC-AC converter configured to convert direct current outputs from the bidirectional DC-DC converter and the DC-DC converter to alternating currents and transfer or receive alternating current power to or from a utility grid or a load.
4. The power conditioner according to claim 3, further comprising: a controller configured to control an on or off operation of the switching elements in the bidirectional DC-DC converter to control an amount of direct current power that is input to or output from the first input-output terminal and the second input-output terminal of the bidirectional DC-DC converter.
5. A distributed power system, comprising: the power conditioner according to claim 3; a power generator configured to output power to the DC-DC converter; and a storage battery configured to store power and to be charged with power or discharge power through the bidirectional DC-DC converter in accordance with a difference between an amount of power from the power generator and an amount of electric load.
6. A power conditioner, comprising: the bidirectional DC-DC converter according to claim 2; a DC-DC converter configured to raise an output voltage from a direct current power source or a solar module, and input the voltage to the bidirectional DC-DC converter; and a bidirectional DC-AC converter configured to convert direct current outputs from the bidirectional DC-DC converter and the DC-DC converter to alternating currents and transfer or receive alternating current power to or from a utility grid or a load.
7. The power conditioner according to claim 6, further comprising: a controller configured to control an on or off operation of the switching elements in the bidirectional DC-DC converter to control an amount of direct current power that is input to or output from the first input-output terminal and the second input-output terminal of the bidirectional DC-DC converter.
8. A distributed power system, comprising: the power conditioner according to claim 4; a power generator configured to output power to the DC-DC converter; and a storage battery configured to store power and to be charged with power or discharge power through the bidirectional DC-DC converter in accordance with a difference between an amount of power from the power generator and an amount of electric load.
9. A distributed power system, comprising: the power conditioner according to claim 6; a power generator configured to output power to the DC-DC converter; and a storage battery configured to store power and to be charged with power or discharge power through the bidirectional DC-DC converter in accordance with a difference between an amount of power from the power generator and an amount of electric load.
10. A distributed power system, comprising: the power conditioner according to claim 7; a power generator configured to output power to the DC-DC converter; and a storage battery configured to store power and to be charged with power or discharge power through the bidirectional DC-DC converter in accordance with a difference between an amount of power from the power generator and an amount of electric load.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION
[0032] Embodiments of the present invention will now be described in detail by way of example with reference to the drawings.
First Embodiment
[0033]
[0034] When the grid 8 is operating normally, the photovoltaic system 1 is grid-connected, or is connected to the grid 8 during operation. In this grid-connected operation, the bidirectional DC-AC converter 4 outputs AC power to the grid 8 and the load 9. When the power output from the bidirectional DC-AC converter 4 is less than power consumed by the load 9, the insufficiency may be covered by power automatically fed from the grid 8 to the load 9. Conversely, when the power output from the bidirectional DC-AC converter 4 is more than power consumed by the load 9, the excess power may be automatically fed to the grid 8.
[0035] The photovoltaic system 1 according to the present embodiment includes a storage battery 5. The storage battery 5 has a DC output of as low as 30 to 60 V. The DC output from the storage battery 5 is connected to a bidirectional DC-DC converter 6, which converts this output voltage. The output of the bidirectional DC-DC converter 6 is connected to the output of the DC-DC converter 3.
[0036] When the power consumed by the load 9 is more than the power output from the solar module 2, the voltage of the DC power discharged from the storage battery 5 is raised by the bidirectional DC-DC converter 6 to supplement the output of the DC-DC converter 3 and to meet the power consumed by the load 9. As described above, the solar module 2 has greatly varying power outputs due to changes in weather and may degrade the quality of power by causing, for example, voltage fluctuations or frequency fluctuations of the grid 8. A power supply from the storage battery 5 thus reduces the fluctuations of output power from a combination of the solar module 2 and the storage battery 5.
[0037] When the power consumed by the load 9 is less than the power output from the solar module 2 and the power charged in the storage battery 5 is insufficient, a portion of power generated by the solar module 2 and is not fed to the load 9 is fed from the DC-DC converter 3 to the bidirectional DC-DC converter 6 to lower its voltage, and then fed to the storage battery 5 to charge it. When the power charged in the storage battery 5 is insufficient and a portion of power that is output from the solar module 2 and is not fed to the load 9 is insufficient to charge the storage battery 5, an AC output from the grid 8 may be converted to a DC by the bidirectional DC-AC converter 4, its voltage may be lowered by the bidirectional DC-DC converter 6, and then the resultant power may be fed to the storage battery 5.
[0038] The amount of power charging or discharging from the storage battery 5 is controlled by a microprocessor (not shown) included in a controller 7 controlling the bidirectional DC-DC converter 6 as well as by a program executed by the microprocessor. The controller 7 measures the power output from the DC-DC converter 3 using a photovoltaic (PV) output sensor, also measures the load power of the load 9 using a load sensor, and controls the power charging or discharging from the storage battery 5 in accordance with the difference between the output power and the load power.
[0039] The components enclosed with a broken line in
[0040] The bidirectional DC-DC converter 6 in the present embodiment will now be described in detail. Although the present embodiment uses an n-type metal-oxide-semiconductor field-effect transistor (nMOSFET) as a switching element, the switching element may not be this transistor but may be another transistor, such as a p-type metal-oxide-semiconductor field-effect transistor (pMOSFET) or an insulated-gate bipolar transistor (IGBT).
[0041]
[0042] Each of the switching elements 31 to 34 has a corresponding one of backward diodes 31a to 34a connected between its source and its drain to allow a current to flow from the source to the drain. A primary winding 41 of the transformer 40 is connected between a node between the source of the switching element 31 and the drain of the switching element 32 and a node between the drain of the switching element 33 and the source of the switching element 34.
[0043] The low-voltage circuit 6b includes a smoothing capacitor 52 connected to its I/O terminal 50 between the positive terminal and the negative terminal. A smoothing reactor 56, which is an example of an energy storage element, is connected to the positive terminal. The transformer 40 includes a first secondary winding 42 and a second secondary winding 43 that are connected in series. The node (center tap) between these two secondary windings 42 and 43 is connected to one end of the smoothing reactor 56 opposite to the I/O terminal 50. The other end of the secondary winding 42 is connected to the drain of a switching element 63 and the source of a switching element 64. The other end of the secondary winding 43 is connected to the source of a switching element 61 and the drain of a switching element 62. The sources of the switching elements 62 and 63 are connected to the negative end of the I/O terminal 50. As shown in
[0044] The drains of the switching elements 61 and 64 are connected to one end of a snubber capacitor 58. The switching elements 61 and 64 and the snubber capacitor 58 form an active snubber, which will be described later. The source of the switching element 61 is connected to the drain of the switching element 62. The source of the switching element 64 is connected to the drain of the switching element 63. The other end of the snubber capacitor 58 is connected to the node (center tap) between the first secondary winding 42 and the second secondary winding 43 and to the end of the smoothing reactor 56 opposite to the I/O terminal 50.
[0045] Each of the switching elements 61 to 64 has a corresponding one of backward diodes 61a to 64a connected between its drain and its source to allow a current to flow from the source to the drain. The backward diode 61a to 64a may be body diodes of the switching elements 61 to 64. The switching elements 31 to 34 and the switching elements 61 to 64 are switched by the controller 7. The switching elements 62 and 63 correspond to a first group of switching elements. The switching elements 61 and 64 correspond to a second group of switching elements. The switching element 62 corresponds to a first switching element, the switching element 63 to a second switching element, the switching element 61 to a third switching element, and the switching element 64 to a fourth switching element.
[0046] When a current flowing through each of the switching elements 31 to 34 and 61 to 64 and the backward diodes 31a to 34a and 61a to 64a is turned off to change a voltage applied to the element, the current does not immediately reach zero, but allows a reverse recovery current with a reversed polarity to flow temporarily, and generates a surge voltage.
[0047]
[0048] Before the operation is described in detail, the directions of currents in the circuit diagram of
[0049] In a charging operation for transferring electric energy input from the I/O terminal 20 to the I/O terminal 50, a current through each of the secondary windings 42 and 43 and the smoothing reactor 56 flows forward from the secondary winding 42 or 43 to the positive end of the I/O terminal 50 through the node between the secondary windings 42 and 43 and the smoothing reactor 56. In a discharging operation for transferring electric energy input from the I/O terminal 50 to the I/O terminal 20, a current through each of the secondary windings 42 and 43 and the smoothing reactor 56 flows forward from the positive end of the I/O terminal 50 to the secondary winding 42 or 43 through the node between the secondary windings 42 and 43.
[0050] The operation of the bidirectional DC-DC converter 6 will now be described in detail. The charging operation refers to the operation for transferring electric energy input from the I/O terminal 20 to the I/O terminal 50. The discharging operation refers to the operation for transferring electric energy from the I/O terminal 50 to the I/O terminal 20.
Charging Operation
[0051] The charging operation of the bidirectional DC-DC converter 6 will now be described. The basic charging operation of the low-voltage circuit 6b included in the bidirectional DC-DC converter 6 will now be described without using the function of an active snubber with reference to
Phase 1
[0052] In phase 1, the switching elements 31 and 33 are on and the current flows forward (from top to bottom in the figure) through the primary winding 41 in the high-voltage circuit 6a shown in
Phase 2
[0053] In phase 2, the switching elements 32 and 34 are on and the current flows backward (from bottom to top in the figure) through the primary winding 41 in the high-voltage circuit 6a shown in
[0054] In the charging operation described above, the current flowing through the backward diode 63a is turned off in the transition from phase 1 to phase 2. In the subsequent transition from phase 2 to phase 1, the current flowing through the backward diode 62a is turned off. At the phase transition, a reverse recovery current flows through and a surge voltage occurs in each backward diode. This may break the backward diode 62a or 63a.
Discharging Operation
[0055] The discharging operation of the bidirectional DC-DC converter 6 will now be described. The basic discharging operation of the low-voltage circuit 6b included in the bidirectional DC-DC converter 6 will now be described without using the function of the active snubber with reference to
Phase 1
[0056]
[0057] In this state, power flows through the secondary windings 42 and 43 in opposite directions from the node, and thus the power is not transferred. The electric energy discharged from the storage battery 5 during this period is thus stored in the smoothing reactor 56. The current flows in parallel through the switching elements 62 and 63. In this structure, the current flowing through each of the switching elements 62 and 63 is half the current flowing through one switching element included in another structure. This reduces power loss in each of the switching elements 62 and 63 and improves the energy efficiency of the circuit.
Phase 2
[0058]
Phase 3
[0059]
Phase 4
[0060]
[0061] As described above, phases 1 to 4 are repeated in the discharging operation of the storage battery 5 that is connected to the I/O terminal 50. However, in the transition from phase 1 to phase 2, a reverse recovery current or a surge voltage may occur in the switching element 63 when the switching element 63 is turned off and no current flows. Similarly, in the transition from phase 3 to phase 4, a reverse recovery current or a surge voltage may occur in the switching element 62 when the switching element 62 is turned off and no current flows. This may break the switching elements 62 and 63.
[0062] The state of the current through the low-voltage circuit 6b when the bidirectional DC-DC converter 6 charges and discharges the storage battery 5 using an active snubber to respond to the above issue will now be described.
Charging Operation
[0063]
Phase 1
[0064] Phase 1 shown in
Phase 2
[0065] In the high-voltage circuit 6a of the bidirectional DC-DC converter 6 in phase 2, the switching elements 32 and 34 are on and the switching elements 31 and 33 are off. An output voltage from the DC-DC converter 3, which is received through the I/O terminal 20, is applied to the primary winding 41 of the transformer 40 through the switching elements 32 and 34. This causes a current to flow backward (from bottom to top in
Phase 3
[0066] In phase 3, as shown in
Phase 4
[0067] In phase 4 shown in
Phase 5
[0068] In phase 5, in the high-voltage circuit 6a, the switching elements 31 and 33 are on and the current flowing through the primary winding 41 is reversed again to flow forward (from top to bottom in the figure). In the low-voltage circuit 6b, the current flowing through the backward diode 62a of the switching element 62 is turned off. Thus, as indicated with the dotted line in
Phase 6
[0069] In phase 6, as shown in
Phase 7
[0070] In phase 7 shown in
Discharging Operation
[0071]
Phase 1
[0072]
Phase 2
[0073]
Phase 3
[0074] In phase 2 above, as shown in
Phase 4
[0075] In phase 4, as shown in
Phase 5
[0076]
Phase 6
[0077]
Phase 7
[0078] In phase 6, as shown in
Phase 8
[0079] In phase 8, as shown in
[0080] In the present embodiment described above, the active snubber is arranged in the low-voltage circuit 6b in the bidirectional DC-DC converter 6 to reduce the influence of a reverse recovery current and a surge voltage that can occur when the switching elements or the corresponding backward diodes are turned off. This structure prevents breakage of the switching elements or the corresponding backward diodes.
[0081] In the present embodiment, the snubber capacitor 58 included in the active snubber has one end connected to the drains of the switching elements 61 and 64 in the active snubber and has the other end connected to the node between the secondary windings 42 and 43 of the transformer and the end of the smoothing reactor 56 opposite to the I/O terminal 50. This allows the switching elements 61 and 64 and the single snubber capacitor 58 to form the active snubber. This structure reduces the voltage applied to the snubber capacitor 58 and allows the snubber capacitor 58 to have a smaller capacity than the structure including the snubber capacitor 58 connected to the drains of the switching elements 61 and 64 and the negative end of the I/O terminal 50. This also reduces the cost of the device.
[0082] In the present embodiment, the high-voltage circuit 6a of the bidirectional DC-DC converter 6 is a full-bridge circuit. However, the circuit configuration is not limited to the present embodiment, and the high-voltage circuit 6a may have another circuit configuration. In the present embodiment, the high-voltage circuit 6a is an example of a primary converter circuit, the low-voltage circuit 6b is an example of a secondary converter circuit, and the voltage of a direct current power at the I/O terminal of the primary converter circuit may be raised and the resultant power is then output from the I/O terminal of the secondary converter circuit. In some other embodiments, the voltage of DC power at the I/O terminal of the primary converter circuit may be lowered, and the resultant power may then be output from the I/O terminal of the secondary converter circuit.
REFERENCE SIGNS LIST
[0083] 1 photovoltaic system [0084] 2 solar module [0085] 5 storage battery [0086] 6 bidirectional DC-DC converter [0087] 6a high-voltage circuit [0088] 6b low-voltage circuit [0089] 7 controller [0090] 20, 50 I/O terminal [0091] 31 to 34 switching element [0092] 31a to 34a backward diode [0093] 40 transformer [0094] 41 primary winding [0095] 42, 43 secondary winding [0096] 58 snubber capacitor [0097] 61 to 64 switching element [0098] 61a to 64a backward diode