Waste fitting
10738447 ยท 2020-08-11
Assignee
Inventors
Cpc classification
Y10T29/4978
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E03F5/04
FIXED CONSTRUCTIONS
Abstract
The invention relates to a waste fitting including a waste pan means into which waste can flow, at least one part of the waste pan means allowing visual inspection therethrough. During installation, an opening of the waste outlet can be located by visual inspection through the or each at least one part of the waste pan means, enabling a suitable position to be determined for forming and or positioning of at least one aperture in the waste pan means. The at least on aperture is formed such that, in use, waste that flows into the waste pan means can exit through the or each at least one aperture towards the opening in the waste outlet. The invention also relates to a method of installing a waste fitting.
Claims
1. A waste fitting for a waste outlet, the waste fitting comprising: a waste outlet having a terminal end, the terminal end including an opening; a waste pan into which waste can flow, the waste pan positioned above the terminal end of the waste outlet and including at least one transparent part allowing visual inspection therethrough, wherein, during installation, the opening of the waste outlet can be located by visual inspection through the waste pan, enabling a suitable position to be determined for forming and or positioning of at least one aperture in the waste pan such that, in use, waste that flows into the waste pan can exit through the at least one aperture towards the opening in the waste outlet.
2. The waste fitting of claim 1, wherein the waste fitting is part of a shower base, bath, or spa adapted to receive the waste pan.
3. The waste fitting of claim 1, wherein the whole waste pan allows visual inspection therethrough.
4. The waste fitting of claim 1, wherein the suitable positioning of the at least one aperture is substantially aligned with the opening of the waste outlet.
5. The waste fitting of claim 4, wherein the position of the at least one aperture is substantially directly above the opening of the waste outlet, such that waste will fall directly into the waste outlet.
6. The waste fitting of claim 1, wherein during installation the waste pan is connected to the waste outlet.
7. The waste fitting of claim 1, wherein an adaptor is included between the waste pan and the waste outlet.
8. The waste fitting of claim 7, wherein the adaptor is attached to the waste outlet before being attached to the waste pan.
9. The waste fitting of claim 1, wherein the at least one aperture is formed in the waste pan after visual inspection therethrough of the position of the opening of the waste outlet enabling the substantial alignment of the at least one aperture and the opening in the waste outlet whereby once the waste pan and the waste outlet are connected waste that flows into the waste pan can flow into the waste outlet.
10. The waste fitting of claim 1, wherein the waste fitting is installed in a shower base and no access need be made below the shower base when installing the waste fitting once the shower base is in place as visual inspection of the position of the waste outlet can be made through the waste fitting.
11. The waste fitting of claim 1, wherein the waste pan is positioned substantially parallel to the terminal end of the waste outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in connection with non-limiting preferred embodiments with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(25) Referring to
(26) Referring to
(27) Shower base 16 includes recess 22 into which waste fitting 1 is installed. Recess 22 of shower base 16 has wall 24 (refer
(28) Referring to
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(31) Adaptor 14a, 14b and 14c are all shown made of plastic. However adaptor 14a, 14b or 14c may be made of any suitable material including brass or other metal, for example, or a combination of materials.
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(35) Mortar 39 is mixed and applied below lip 26 and below shower base 16 to support waste fitting 1 (refer
(36) Adaptor 14a is placed on outlet pipe 32 and height gauge 36 used to check that adaptor 14a will sit level. Height gauge 36 is then removed, as is adaptor 14a. Adaptor 14a is primed with PVC priming fluid and glued (glue and primer not shown) into outlet pipe 32; any suitable glue and primer may be used, or the primer or glue may be omitted. If adaptor 14c is used the glue sits in the bonding groove 34 to assist bonding. However, bonding will be sufficiently secure if optional bonding groove 34 is omitted. If adaptor 14b is used the high side of collar 30b is 2 mm below the top edge of lip 26 and the low side of collar 30b points to the centre of recess 22. During installation using adaptor 14b the screwing pressure between lip 26 and waste pan 12 contorts the fall in waste pan 12 until finally installed with a further downward fall created to the low side of collar 30b. The downward fall of the waste pan 12 after installation using 14b is preferably about 5 degrees to where connected to adaptor 14b. Installation of standard adaptor 14a is as described above but one side is the same level as the other, the adaptor can be installed in any orientation and does not lead to a fall across waste pan 12.
(37) Waste pan 12 is dropped or otherwise put into recess 22 over adapter 14a and outlet pipe 32. Waste pan 12 as illustrated is a circular disc of clear plastic. Waste pan 12 could, instead, have a floor with walls and a round or square floor or any suitable pan shape for receipt of waste. Once waste pan 12 is in position, adapter 14a leading to outlet pipe 32 can be seen through clear waste pan 12. The ability to be able to make visual inspection through and below waste pan 12 is an important part of the invention. Although in the described embodiment clear plastic waste pan 12 is used to allow visual inspection of the components below, other methods of allowing visual inspection might include a waste pan having one or more transparent parts. A cover may be included to cover all or some of the transparent parts of the waste pan or the waste pan as a whole (excepting to allow waste to exit) for use after installation has occurred. Optionally pool lights or similar may be installed in the waste fitting during installation, if desired. Waste pan 12 could optionally include a shaped, bevelled or angled edge of 30 degrees from the horizontal to facilitate removal during installation and to assist and strengthen the bonding to lip 26.
(38) With waste pan 12 in place collar 30a can be seen through the clear plastic. In this way the positions for forming holes (not labelled) in collar 30a and corresponding holes 40 (not labelled) for screws 42 in waste pan 12 can be readily determined, a significant advantage over existing methods. Screws 42 are stainless steel screws but any suitable alternative material or other fixing may be used. Three pilot holes (not shown) of 2.5 millimetres in diameter are drilled in situ through waste pan 12 and collar 30a in a single operation. A fourth pilot hole (not shown) is also drilled aligned central to the outlet pipe 32, corresponding with aperture 44a in collar 30a of adapter 14a. Tabs 31a (or tabs 31b or 31c) can flex upwards to a certain extend to allow for installation at the extreme extent of a fit. Each of the four pilot holes in waste pan 12 is a simple drill hole which can be easily and readily formed while the waste pan 12 is in situ, in recess 22 resting on lip 26 such that the positions of collar 30a and aperture 44a can be easily seen so as to determine where on waste pan 12 the holes should be drilled. Waste pan 12 is then removed by being hooked out of recess 22 such as by use of a piece of bent wire or a screw (not shown). Holes 46 (refer
(39) If adaptor 14b is used instead the fall of collar 30b applies to waste pan 12 so there is a fall of approximately 2 millimetres to the high side of adaptor 14b then a further fall of approximately 5 degrees from the high side to the low side of adaptor 14b. In
(40) Since waste pan 12 is clear, the quality of the silicone seal can be inspected, while cleaning up any excess silicone 50. Ascetic cure silicone is used in the illustrated embodiment but any suitable silicone or other sealant may be used. Finally, waste cap 10 can be positioned into recess 22 of shower base 16 to cover waste pan 12 and all that can be seen below. Waste cap 10 has lugs 52 which maintain waste cap 10 an even distance from wall 24 of recess 22 so there is a small gap all the way around. Use of a small gap, rather than a grill discourages mosquitoes and other insects that may enter or exit through traditional waste fittings. Lugs 52 are used to maintain a gap between wall 24 or recess 22 and waste cap 10 to allow free flow of water and waste. Plug 54 is illustrated as circular soft plastic plug applied into the small gap around the perimeter of waste cap 10 between recess 22, wall 24 and waste cap 10 to entrap water. Use of plug 54 helps entrap water when waste fitting 1 is used with a bath, spa or the like.
(41) In use, waste flows towards recess 22, due to the fall in floor 18 of shower base 16, and into waste fitting 1 by means of the small gap around waste cap 10. Waste cap 10 includes a number of cut-outs 56 (refer to
(42) Waste cap 10 can be readily removed to allow inspection through waste pan 12 to check the installation or for cleaning of waste pan 12. Removal of waste cap 10 can be achieved by use of a household spoon or similar (not shown). The tip of the spoon is passed into recess 22 between wall 24 and waste cap 10 and into lifting groove 58. As illustrated, lifting grooves 58 are a series of short a grooves that runs around the perimeter of waste cap 10. In an alternative embodiment, lifting grooves 58 may be a pair of opposing slots, several slots or a single groove that runs around the entire perimeter of waste cap 10. Waste cap 10 can be prised out of recess 22 by leverage of the spoon in lifting grooves 58.
(43) Referring to
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(47) Shower base 116 includes square recess 122 into which square waste fitting 101 is installed. Recess 122 of shower base 116 has wall 124 and lip 126. Waste fitting 101 sits within recess 122 with waste pan 112 sitting on lip 126. Waste fitting 101 is configured to fit in recess 122 with a small gap around waste cap 110.
(48) Standard adaptor 114a, is illustrated having body 128a, collar 130a and tabs (not labelled). Adaptor 114a is configured to fit into outlet pipe 132 with body 128a sitting within outlet pipe 132, with collar 130a above the body 128a. Adaptor 114a is illustrated made of plastic; but may be made of other suitable materials.
(49) As described for the first preferred embodiment, alternative adaptor 14b, including an extra fall, or adaptor 14c, which is a variation to adaptor 14a including optional bonding grooves 34, could be used instead of 114a.
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(51) Mortar 139 is mixed and applied below lip 126 and below shower base 116 to support waste fitting 101 (refer
(52) Adaptor 114a is placed on outlet pipe 132 and height gauge 36a used to check that adaptor 114a will sit level 1. Adaptor 114a is then primed with PVC priming fluid and glued (not shown) into outlet pipe 132; any suitable glue and primer may be used, or the primer or glue may be omitted. If adaptor 14c as described for the first embodiment is used the glue sits in the bonding groove 34 to assist bonding. If adaptor 14b as described for the first preferred embodiment is used the high side of collar 30b is 2 millimetres below the top edge of lip 126 and the low side of collar 30b points to the centre of recess 122. During installation using adapter 14b the screwing pressure between lip 126 and waste pan 112 contorts the fall in waste pan 112 until finally installed with a further downward fall created to the low side of collar 30b. The downward fall of the waste pan 112 after installation using 14b is preferably about 5 degrees where it fastens to adaptor 14b. Installation of standard adaptor 114a is as described above but one side is the same level as the other, can be installed in any orientation and does not lead to a fall across waste pan 112.
(53) Waste pan 112 is dropped or otherwise put into recess 122 over adaptor 114a and outlet pipe 132. Waste pan 112 as illustrated is a square of clear plastic. Waste pan 112 could, instead, have a floor with walls and a different shaped floor or any suitable pan shape for receipt of waste. Once waste pan 112 is in position, adaptor 114a leading to outlet pipe 132 can be seen through clear waste pan 112. The ability to be able to make visual inspection through and below waste pan 112 is an important part of the invention. Although in the described embodiment a clear plastic waste pan 112 is used to allow visual inspection of the components below, other methods of allowing visual inspection might include a waste pan having one or more transparent parts. A cover may be included to cover all or some of the transparent parts of the waste pan or the waste pan as a whole (excepting to allow waste to exit) for use after installation has occurred. Waste pan 112 could optionally include a shaped, bevelled or angled edge of 30 degrees from the horizontal to facilitate removal during installation and to assist and strengthen the bonding to lip 126.
(54) With waste pan 112 in place collar 130a can be seen through the clear plastic. In this way the positions for forming holes (not labelled) in collar 130a and corresponding holes 140 (not labelled) for screws 142 in waste pan 112 can be readily determined, a significant advantage over existing methods. Screws 142 are stainless steel screws but any suitable alternative material or other fixing may be used. Three pilot holes (not shown) of 2.5 millimetres in diameter are drilled in situ through waste pan 112 and collar 130a in a single operation. A fourth pilot hole (not shown) is also drilled aligned to the outlet pipe 132, corresponding with aperture 144a in collar 130a of adaptor 114a. Each of the four pilot holes in waste pan 112 is a simple drill hole which can be easily and readily formed while the waste pan 112 is in situ, in recess 122 resting on lip 126 such that the positions of collar 130a and aperture 144a can be easily seen so as to determine where on waste pan 112 the holes should be drilled. Waste pan 112 is then removed by being hooked out of recess 122 such as by use of a piece of bent wire or a screw (not shown). Holes 146 formed in collar 130a are widened to an appropriate width. The three holes 140 for screws 142 in waste pan 112 are formed by enlarging three of the pilot holes to a size suitable to accommodate screws 142. The fourth pilot hole (not shown) is enlarged to a width of 38 millimetres to form aperture 148, ultimately for receipt of the flow of waste. Other suitable widths may be used depending on the width of outlet pipe 132. Four further holes 147 (refer
(55) If adaptor 14b is used instead the fall of collar 30b applies to waste pan 112 so there is a fall of approximately 2 millimetres to the high side of adaptor 14b then a further fall of approximately 5 degrees from the high side to the low side of adaptor 14b. In
(56) Since waste pan 112 is clear, the quality of the silicone seal can be inspected, while cleaning up any excess silicone 150. Ascetic cure silicone is used in the illustrated embodiment but any suitable silicone or other sealant may be used. Finally, waste cap 110 can be positioned into recess 122 of shower base 116 to cover waste pan 112 and all that can be seen below. Waste cap 110 has lugs 152 which maintain waste cap 110 an even distance from wall 124 of recess 122 so there is a small gap all the way around. Waste cap 110 also includes lifting grooves 158. Lifting groove 158 may alternatively be a single groove. Use of a small gap, rather than a grill discourages mosquitoes and other insects that may enter or exit through traditional waste fittings. Plugs (not shown) may be used to maintain a gap between wall 124 or recess 122 and waste cap 110 to allow free flow of water and waste.
(57) In use, waste flows towards recess 122, due to the fall in floor 118 of shower base 116, and into waste fitting 101 by means of the small gap around waste cap 110. Waste cap 110 includes a number of cut-outs 154 through which waste flows onto waste pan 112. Cut-outs 156 are illustrated as rectangular cut-outs but may be any suitable shape. The fall of waste pan 112 directs the flow of waste through aperture 148 in waste pan 112, aperture 144a in adaptor 114a (or 44b in adaptor 14b or 44c in adaptor 14c as appropriate) and ultimately down outlet pipe 132.
(58) Waste cap 110 can be readily removed to allow inspection through waste pan 112 to check the installation or for cleaning of waste pan 112. Removal of waste cap 110 can be achieved by use of a household spoon or similar (not shown). The tip of the spoon is passed into recess 122 between wall 124 and waste cap 110 and into lifting slots 158. There are four lifting slots 158 illustrated but these may be replaced by any number of suitable slots or a single groove.
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(61) Use of the described waste fitting in any of the four described embodiments and with use of any of the three adaptors is advantageous in many ways. For example, the outlet pipe 32, 132 can be connected closely to the waste fitting 1, 101, 201 or 301 so waste can flow straight down and away from the shower base 16, 116. The clear waste pan 112 enables alignment with the outlet pipe 32, 132 below, assisted by the width of the waste giving far greater scope for positioning of aperture 48, 148. It is highly desirable to plumb a waste fitting to the pipes below as directly as possible to avoid the need to use plumbdingers to breach the gap. To try to do so requires careful measuring and marking and even then the alignment may not be perfect. When fitting the described waste fitting 1, 101, 201 or 301 the installation can be made from above the shower base as all the alignment can be made by visually inspecting the plumbing below through the clear waste pan 12, 112 and making holes accordingly. There should be no need to fit parts from the bottom of the shower or the like as the whole process can be complete from above and no plumbdinger or other device should be required, a significant advance. The waste fitting 1, 101, 201 or 301 can be used with existing pipes and components and does not require any additional tools or techniques to be used by the plumber when installing. Hence plumbing a shower, bath, spa or the like using the new waste fitting 1, 101, 201 or 301 is quicker, easier and produces a better job in the end than existing waste fittings. Saving time and parts for the plumber will also save the customer time and money.
(62) It will be apparent to a person skilled in the art that changes may be made to the embodiments disclosed herein without departing from the spirit and scope of the invention in its various aspects.